Rugged Interactive CardioWall FreeStyle Quick guide

© Rugged Interactive 2019
CardioWall®
FreeStyle
Installation and Instruction Manual
For models from May 2018 onwards
Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate,
Bodmin, Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[email protected]

Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate,
Bodmin, Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[email protected]
© Rugged Interactive 2019
Contents
Section 1 – Safety Guidelines
Section 2 – Installation
Section 3 – Pod Removal and Installation
Section 4 – How to Use
Section 5 – Programs Guide
Section 6 – Troubleshooting Guide
CardioWall FreeStyle System Specifications
CardioWall FreeStyle Installation Checklist

Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate,
Bodmin, Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[email protected]
Section 1 - 1
© Rugged Interactive 2019
Section 1 –Safety Guidelines
1.1 Installation Safety Guidelines
Before installing any Rugged Interactive product, please read the following:
Dos:
▪ Ensure that a Site Survey form has been completed prior to installation.
▪ Have ready suitable equipment, tools and/or man power.
▪ Observe correct manual handling techniques whilst moving and installing the equipment.
▪ If being installed onto a wall, the product MUST be mounted onto a wall of a construction capable of
supporting its weight and gameplay. If possible, avoid stud walls or unsupported portal infills. If in
doubt always contact a suitably qualified surveyor to check.
▪ Visually check the product for any signs of damage, component failure and/or missing parts.
▪ To prevent electric shock, keep all electric components away from contact with water.
▪ Ensure to take anti-static precautions.
▪ Wear appropriate clothing: do not wear loose clothing or jewellery.
▪ Long hair should be tied back.
▪ Tidy back loose cables that could become a tripping hazard.
▪ Ensure that the playing area is clear.
▪ Immediately inform Rugged Interactive for maintenance advice if you have concerns.
Don’ts:
▪ Do not wear shoes with leather soles or high heels.
▪ Do not use any tools that are not specifically recommended by the manufacturer.
▪ Do not use the surface of the trampoline to balance ladders or alike.
▪ Do not distract others while they are installing the product.

CardioWall FreeStyle Installation and Instruction Manual: Section 1 – Safety Guidelines
Section 1 - 2
© Rugged Interactive 2019
1.2 In Play Safety Guidelines
Please ensure you read the following points before using the equipment:
Dos:
▪ Before beginning any exercise program, it is recommended that you consult with your doctor.
▪ Children under the age of 7 years must always be supervised by an adult (over 16 years) when
using the equipment and/or recommended accessories.
▪ Visually check the equipment before using it for any signs of damage, component failure or loose
cables that could become a tripping hazard. Report any concerns, e.g. loose holds or damaged
equipment, to a member of staff immediately.
▪ Ensure you familiarise yourself with any additional facility rules that may apply.
▪ Ensure that the play area in front of the equipment is clear before attempting to participate.
▪ Only participate if you are in good physical condition. Participate only within your capabilities /
recommended exercise level.
▪ Wear appropriate clothing. Anti-slip / grip socks must be worn whilst using the equipment.
▪ Remove all items from your pockets prior to participation.
▪ Long hair should be tied back.
▪ Before use, loosen up with warm up exercises and stretches.
▪ Practice being in control of your bounce before using the equipment. Be aware of how to bend your
knees to control or stop your bounce. Always remain in control. Uncontrolled jumps or falls are likely
to result in injuries to yourself and/or others.
▪ Always jump so you land with both feet at the same time.
▪ Only those participating are allowed in the activity area. If waiting to participate, stand back at a safe
distance from the equipment.
▪ Make sure you have control before leaving the trampolines, obstacles or activity equipment.
▪ Report any unusual or inappropriate behaviour to a member of staff immediately.
▪ If you get tired, leave the equipment / activity area and take a break.
▪ If you feel any pain, dizziness, nausea or any other abnormal symptoms, STOP YOUR WORKOUT
IMMEDIATELY. Consult your doctor immediately. Incorrect or excessive training may lead to
injuries.
Don’ts:
▪ No more than one active user on a single trampoline at any one time.
▪ Do not attempt to use any of the equipment without undertaking instruction / training carried out by
an appropriate instructor.
▪ Do not participate if you are unwell or have any pre-existing medical conditions including heart,
back, neck, bone and/or muscle conditions.

CardioWall FreeStyle Installation and Instruction Manual: Section 1 – Safety Guidelines
Section 1 - 3
© Rugged Interactive 2019
▪ Do NOT work to exhaustion.
▪ Do not participate if you are or maybe pregnant.
▪ Do not wear loose clothing or jewellery (including studs and watches). Clothing should not have any
hard or sharp points (such as buckles, studs, toggles or alike).
▪ Do not wear shoes with leather soles, high heels, sandals, boots or bare feet.
▪ No food, drink or chewing gum during participation.
▪ No phones or cameras in the activity area.
▪ Do not leave clothing or personal belongings around the activity areas.
▪ Do not participate under the influence of alcohol and/or drugs.
▪ Do not attempt any move beyond your own skill level.
▪ Never attempt flips or other extreme moves unless you know you are capable and have had the
appropriate training.
▪ No double flips, triple flips, diving or gainers, even if you are capable.
▪ Do not distract others while they are using the equipment.
▪ Do not attempt to catch anyone who may fall.
▪ Do not sit, lie, stand or rest under the activity equipment and/or surrounding padding/mats.
▪ Never lean on, jump on, climb, grab, or lift any safety pads or safety nets.
▪ Do not use any accessories that are not specifically recommended by the manufacturer. These
might cause injuries or cause the equipment to fail.
NOTE: This activity can be great fun, but it can also be dangerous. There is a risk of serious injury if care is
not taken when using the equipment. Use of this equipment is physically demanding: this is a high-impact,
full body activity which requires intense focus, awareness of your body’s strengths and limitations,
awareness of the environment around you and extreme caution.

Rugged Interactive
Unit 1, Callywith Court,
Callywith Gate Industrial Estate,
Bodmin, Cornwall,
UK PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[e-mail]
Section 2 – Installation
Read this manual before installing the CardioWall FreeStyle units.
Installation Guidelines:
▪ Complete a Site Survey form prior to delivery and/or installation.
▪ Send a completed Installation Checklist after any installation back to Rugged Interactive.
▪ A typical installation should take 2 people about 2 hrs.
▪ The wall surface must be flat over the area of the wall: 1220 mm wide x 1260 mm tall per
CardioWall.
▪ A suitable electricity supply should be available within 1000 mm (110 - 230V 13A).
▪ Avoid trapped and/or pinched cables.
▪ Use good practice when running data cables to and from products, external pods and sensors.
Support long cables at least every 50 cm and provide adequate strain relief for connection points.
▪ To prevent electric shock, keep all electric components away from contact with water.
▪ IMPORTANT: Take anti-static precautions.
Structure:
▪ The units must be mounted to a construction capable of supporting its weight and gameplay.
▪ Typical suitable construction would be block built, portal frame with structural infills or brick built.
▪ Alternatively, mount onto 18 mm plywood (12 mm minimum) mechanically mounted to a steel
framework (50 mm box minimum). The steel uprights behind the plywood must be at least 100 mm
from the vertical centre line of each unit to avoid the clashing with the centre fixing holes. The
plywood should be covered with foam-backed vinyl.
▪ Units can either be secured on top of the foam-backed vinyl or embedded in a purpose-made cut-
out. Adequate holes will need to be cut during installation to provide clearance for cable access to
rear if required.
▪ Do not fix to plasterboard faced partition. Avoid stud walls or unsupported portal infills.
▪ It is firmly recommended that the units are installed onto a wall that projects forward at least 0.3 m
over the edge of the trampoline. This ensures that users land in the middle of the trampoline bed.
Fixings:
▪ The manufacturer will supply fixings.
▪ Use hex-headed screws of 50-70 mm length (2”) x M10 for a plywood structure.
▪ Use Rawl Plugs (plastic wall plugs) if mounted to a solid block or brick wall.
▪ 10 x 35 ‘penny’ washers to spread the load at each bolt head are recommended.
▪ All fixings must be tight and secure.

Section 2 - 3
© Rugged Interactive 2019
CardioWall FreeStyle Installation and Instruction Manual: Section 2 – Installation
Required Tools and Consumables:
▪ A spirit level – to check floor is level before installation and that the CardioWall is level during
installation.
▪ An industrial vacuum cleaner.
▪ A dustpan and brush.
▪ A SDS impact drill.
▪ A cordless drill – with torque adjuster to avoid over-tightening of screws.
▪ A set of No.2 pozi bits.
▪ A set of screwdrivers:
▪ A small electrical-type flat-bladed screwdriver to unclip the CAT5 connectors from the pods.
▪ A tiny flat-bladed screwdriver to adjust the volume on the main hub.
▪ A socket set.
Suggested Extras:
▪ 3 m of self-adhesive ‘mini’ box trunking to secure the power cable.
▪ An extension cable in case the power supply is not within 1000 mm of the base of the CardioWall.
(CardioWalls are supplied, unless otherwise requested, with a power adaptor cable that extends
1000 mm from the base of the CardioWall.)
▪ Cleaning cloth and gentle cleaning spray.
Installation Heights:
▪ The CardioWall FreeStyle Duo units can be installed either at the same height as each other or
offset at different heights to accommodate both taller and shorter users.
▪ Take into consideration individual trampoline park primary user groups and the relative bounciness
of trampolines when determining the installation height.
▪ Recommended installation heights, measured from trampoline bed to bottom edge of unit:
A) Offset installations – lower unit: 1.20 m to 1.50 m; higher unit: 1.60 m to 2.0 m
B) Level installations – 1.60 m to 2.0 m
Age of Player
Recommended Height (from trampoline bed to bottom
edge of the FreeStyle wall)
6 - 7 Years
120cm
8 - 9 Years
125 – 130cm
10 - 12 Years
130 – 140cm
12 - 14 Years
135 – 145cm
13 + Years
140 – 160cm
Recommended Trampoline Bed Size:
▪ Single trampoline: Frame approx. 2.4 m x 2.4 m (bed approx. 1.9 m x 1.9 m)
▪ Only one CardioWall FreeStyle unit should be installed per trampoline.
Operating Environment:
▪ Keep out of direct sunlight; bright sunlight can affect the LED pod sensors.
▪ Keep indoors and dry.
▪ Optimum ambient temperature: 5°C to 30°C. Avoid extreme fluctuations of temperature.

Section 2 - 4
© Rugged Interactive 2019
Other Recommendations:
▪ A waiting / spectating area positioned nearby is advised.
▪ A leaderboard to go with each unit is highly recommended.
IF YOU ARE IN ANY DOUBT, CALL RUGGED INTERACTIVE DIRECTLY ON [phone]
Figure 2.1: Suggested installation options of a FreeStyle Duo

CardioWall FreeStyle Installation and Instruction Manual: Section 2 – Installation
Section 2 –3
CardioWall FreeStyle Installation
2 people required: one to hold the main body in
place; one to ensure it is level.
See Installation Heights (Section 1)
01
2 people required: one to hold the main body in
place; one to clearly mark holes x 4
02
Drill holes and insert mountings x 4.
03
X X
X X
© Rugged Interactive 2019

CardioWall FreeStyle Installation and Instruction Manual: Section 2 – Installation
Section 2 –4
CardioWall FreeStyle Installation (cont.)
04
05
Position appropriate xings by hand in all corners
and tighten with a tool x 4, checking level
Position xing covers and push
in to place with a hammer x 4.
© Rugged Interactive 2019

CardioWall FreeStyle Installation and Instruction Manual: Section 2 – Installation
Multiplayer Launch Box (MPL) Installation
Section 2 - 8
© Rugged Interactive 2019
MPL front.
MPL back.
Plug in the appropriate CAT5 connections.
▪ Fix MPL using any suitable self-tapping or wood screws into the surface material. The MPL can be
recessed to be flush with the surface or affixed on top of the foam -backed vinyl if necessary.
▪ A central position is recommended for easy start for both units.
01
02
03
Use appropriate fixings to mount the MPL to
the wall. Make sure everything is tight and
secure and that no cables are trapped.

Section 2 - 9
© Rugged Interactive 2019
CardioWall FreeStyle Installation and Instruction Manual: Section 2 – Installation
CAT5 Cable Connections
Notes:
- The units can be arranged in any position.
- The MPL power cable (PWR) can be connected to either unit.
- Cables come out the back of each unit.

Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate,
Bodmin, Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[email protected]
Section 3 - 1
© Rugged Interactive 2019
Section 3 – Pod Removal and Installation
3.1 Removing the Pods
3.2 Installing the Pods
Read this manual before
removing or installing any pods.
One pod will be secured behind
one section of the CardioWall.
Do not worry which order the
pods come off in. They can be
refitted in any order.
Retain all screws & washers.
NOTE:
To remove the CAT5
cables, you will require
a flat blade screwdriver
to release the clip.
Remove the CAT5
cables CAREFULLY.
3 x No. 2 Pozi Screws
3 x No. 2 Pozi Screws
3
5
4
6
1
2
1
2
3
4

Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate,
Bodmin, Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[email protected]
Section 4 - 1
© Rugged Interactive 2019
Section 4 –How to Use
On power up, the CardioWall FreeStyle will sound a ‘laugh’ and will turn to its idle state. Initially the dot
matrix will display the Hub Software Version Number for the CardioWall.
The CardioWall FreeStyle has two programs:
1. ClearOut (Speed) – 1 minute
2. Chaser (Reaction) – 1 minute
The green pods shown in Figure 4.1 are QuickStart options for the single-player programs.
Figure 4.1: CardioWall FreeStyle QuickStarts
The multiplayer games require two CardioWall FreeStyles to be connected to a Multi-player Launch (MPL)
Console. Figure 4.2 shows the QuickStart options for the multi-player programs.
Figure 4.2: Multi-player Launch (MPL) Console QuickStarts
Chaser (Reaction)
1 minute
ClearOut (Speed)
1 minute
ClearOut (Speed)
1 minute
Chaser (Reaction)
1 minute

Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate,
Bodmin, Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[email protected]
Section 5 -1
© Rugged Interactive 2019
Section 5 –Programs Guide
5.1 ClearOut – Speed
Summary:
For repetitive exercise, stamina building and core stability.
Gameplay:
All pods will appear green. On selection of each illuminated pod, the light will turn out.
Once all lit pods are cleared, all pods will reappear blue. Once all of the blue pods
are cleared, all pods will reappear red. Once all of the red pods are cleared, all pods
will reappear green, etc.
Aim:
To clear as many illuminated pods as possible within the given time limit.
Scoring system:
+1 point for each pod hit
Duration:
1 minute
NOTE: At any time, if the CardioWall behaves unexpectedly during gameplay, wait for at least 20 seconds
for the unit to reset to its idle state.

CardioWall FreeStyle Installation and Instruction Manual: Section 5 – Programs Guide
Section 5 -2
© Rugged Interactive 2019
5.2 Chaser – Reaction
Summary:
A pure speed and reaction challenge which also tests peripheral vision.
Gameplay:
A single red pod will illuminate at random. On selection of the red pod (the chaser),
another pod will reappear red.
Aim:
To hit as many red pods with in the given time limit as possible.
Scoring system:
+1 point for each red pod hit
Duration:
1 minute
NOTE: At any time, if the CardioWall behaves unexpectedly during gameplay, wait for at least 20 seconds
for the unit to reset to its idle state.

Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate,
Bodmin, Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[email protected]
Section 6 - 1
© Rugged Interactive 2019
Section 6 –Troubleshooting Guide
Simply follow Figure 6.1: CardioWall Troubleshooting Flow Diagram for diagnostic and repair
instructions for the CardioWall FreeStyle.
Please make sure to read all of the options first. Refer to Figures 6.2 and 6.3 for support if necessary.
Before beginning the troubleshooting, ensure you have made a note of the HUB Software Version
Number (e.g. V307.00). The HUB software version number is displayed on the HUB’s dot-matrix
immediately after the CardioWall is switched on.
If you are in any doubt, call Rugged Interactive on [phone].

CardioWall FreeStyle Installation and Instruction Manual: Section 6 – Troubleshooting Guide
Section 6 -2
© Rugged Interactive 2019

CardioWall FreeStyle Installation and Instruction Manual: Section 6 – Troubleshooting Guide
Section 6 -3
© Rugged Interactive 2019
Figure 6.1: CardioWall Troubleshooting Flow Diagram
Figure 6.2: HUB Diagram
Figure 6.3: CardioWall FreeStyle Pod Numbers and Corresponding CAT5 Cable Colours
Power cable
connection to
PCB
Volume dial
Speaker
connection to
PCB
SD card seated
in holder
CAT5 cables
plugged into
PCB
Pod 2
RED cable
Pod 4
YELLOW cable
Pod 1
BLUE cable
Pod 3
WHITE cable
Pod 5
BLACK cable

Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate,
Bodmin, Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[email protected]
CardioWall FreeStyle System Specifications
© Rugged Interactive 2019
CardioWall FreeStyle System Specifications
Dimensions and Weights:
Power Supply: AC: 110-230V, 50-60Hz, 13A
Warranty: 1 year on electronics. 3 years on all other parts.
Regulatory Requirements: CE Approved.
Operating Environment: Indoors: keep dry and out of direct sunlight.
Mount to a wall of a suitable construction.
Area required clear in front of the CardioWall: depth of 1 m minimum.
Optimum ambient temperature: 5°C to 30°C. Avoid extreme
Other: All parts designed for easy maintenance. Replacement LED pods can
be swapped out by staff in seconds.
Approx. Shipment Details
Fully Assembled Details
Size (mm)
Weight
Size (mm)
Weight
CardioWall FreeStyle Duo (pair)
1185 x 60 x 1185
(per CardioWall)
20 kg
CardioWall FreeStyle (single unit)
1185 x 60 x 1185
20 kg
Mobile Stand (without CardioWall)