Rugged Interactive CardioWall FreeStyle User manual

© Rugged Interactive 2021
CardioWall®
FreeStyle
Order and Installation Manual
For models from May 2018 onwards
Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate, Bodmin
Cornwall, UK
PL231 2RQ
[phone]
www.rugged-interactive.co.uk
[email protected]
Updated 18/01/2021

Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate, Bodmin
Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[email protected]
© Rugged Interactive 2021
Contents
Section 1 –Ordering Process
1.1 Need to Know
1.2 Order and Installation Checklist
1.3 Product Overview
1.4 Ordering and Installation Timeline
1.5 Getting Started
1.6 Place Order
Section 2 –Safety Guidelines
2.1 Installation Safety Guidelines
2.2 In Play Safety Guidelines
Section 3 –Installation
3.1 Parts List
3.2 Tools and Components List
3.3 Installation Overview
3.4 Detailed Installation
Section 4 –How to Use
Section 5 –Programs Guide
FreeStyle System Specifications
FreeStyle Installation Checklist
Next Steps

Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate, Bodmin
Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[email protected]
CardioWall®FreeStyle –Section 1 –Ordering Process
© Rugged Interactive 2021
Section 1 –Ordering Process
1.1 - Need to Know
Installation manual purpose and limitations
This manual is intended to provide guidance only, the installation of the Rugged Interactive product will be
under your control. You will be responsible for making sure, upon completion of the installation, it is safe to
use. As always, we are here to support you, please get in touch if you are in any doubt.
Regulations
Some countries and states have regulations which may be applicable to the Rugged Interactive products, it
is your responsibility to check that the product complies with such regulations. This should be conducted
during the planning phase for the installation location.

Rugged Interactive
Unit 1, Callywith Gate
Callywith Industrial Estate, Bodmin
Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[email protected]
CardioWall®FreeStyle –Section 1 –Ordering Process
© Rugged Interactive 2021
1.2 - Order and Installation Checklist
Contact the Rugged Interactive sales team or a partner / distributor to begin the process.
☐
Confirm the invoice and delivery address along with date required (lead time is at least 5 weeks),
VAT number required for export customers.
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Complete site survey.
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Send purchase order or confirm order.
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Make first payment.
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Discuss graphic requirements and provide logos and branding guidelines.
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Approve graphics.
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Make second payment (required a week before dispatch).
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Schedule time and team members for installation.
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Before install, confirm all tools and components are prepared.
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Organise shipment (Customer collection or delivery organised by Rugged Interactive).
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Receive your order.
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Install the product.
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Test and complete installation checklist.
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Train the team on how to use the product.
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Sounds can be heard when the targets are hit.
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Reveal your new Rugged Interactive product to your guests and customers!
☐

Rugged Interactive
Unit 1, Callywith Gate
Callywith Industrial Estate, Bodmin
Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[email protected]
CardioWall®FreeStyle –Section 1 –Ordering Process
© Rugged Interactive 2021
1.3 –FreeStyle Overview
Reaction walls that will add a new and exciting interactive dimension to
your trampoline park. Available as a single or Duo, they test reaction
speed, visual alertness, hand-eye co-ordination and jumping accuracy.
With a FreeStyle Duo, compete directly against another player to
build a huge score (and bragging rights!)
With fully customisable graphics, the FreeStyle or FreeStyle Duo is
guaranteed to create a buzz and make your trampoline park stand
out.
1.4 - Order and Installation Timeline
* We do our best to ensure orders are ready on a five-week lead time, however during busy periods
or for large orders, the lead time may be longer than outlined here. Lead time will also be affected
by graphics guidelines, approval and payment delays.

Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate, Bodmin
Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[e-mail]
CardioWall®FreeStyle – Section 1 – Ordering Process
©Rugged Interactive 2021
1.5 - Getting Started
New Parks
During the design process for the new park, incorporate the intended products into the design, product
specifications can be found within this manual for the relevant product and CAD files can be supplied upon
request.
Existing Parks
When retrofitting existing parks, all specifications can be found within this manual or CAD files are available
at request. If further information is required, please get in touch and we will be able to provide further
information and guidance.
1.6 - Place Order
To begin the order process with Rugged Interactive:
Email:
[e-mail]
Or call the Sales Office:
[phone]
Sales Office Address:
Rugged Interactive,
Future Space,
UWE North Gate,
Filton Road,
Bristol,
UK
BS34 8RB
HQ/Production Address:
Unit 1 Callywith Court
Callywith Ind. Estate,
Bodmin,
Cornwall
UK
PL31 2RQ

Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate, Bodmin
Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[email protected]
CardioWall®FreeStyle –Section 2 - Safety Guidelines
© Rugged Interactive 2021
Section 2 - Safety Guidelines
2.1 Installation Safety Guidelines
Before installing any Rugged Interactive product, please read the following:
Dos:
▪Ensure that a Site Survey form has been completed prior to installation.
▪Have ready suitable equipment, tools and/or man power.
▪Observe correct manual handling techniques whilst moving and installing the equipment.
▪If being installed onto a wall, the product MUST be mounted onto a wall of a construction capable of
supporting its weight and gameplay. If possible, avoid stud walls or unsupported portal infills. If in
doubt always contact a suitably qualified surveyor to check.
▪Visually check the product for any signs of damage, component failure and/or missing parts.
▪To prevent electric shock, keep all electric components away from contact with water.
▪Ensure to take anti-static precautions.
▪Wear appropriate clothing: do not wear loose clothing or jewellery.
▪Long hair should be tied back.
▪Tidy back loose cables that could become a tripping hazard.
▪Ensure that the playing area is clear.
▪Immediately inform Rugged Interactive for maintenance advice if you have concerns.
Don’ts:
▪Do not wear shoes with leather soles or high heels.
▪Do not use any tools that are not specifically recommended by the manufacturer.
▪Do not use the surface of the trampoline to balance ladders or alike.
▪Do not distract others while they are installing the product.

CardioWall®FreeStyle Installation and Instruction Manual: Safety Guidelines
CardioWall®FreeStyle –Section 2 - Safety Guidelines
© Rugged Interactive 2021
2.2 In Play Safety Guidelines
Please ensure you read the following points before using the equipment:
This activity can be great fun, but it can also be dangerous. There is a risk of serious injury if care is
not taken when using the equipment. Use of this equipment is physically demanding: this is a high-
impact, full body activity which requires intense focus, awareness of your body’s strengths and
limitations, awareness of the environment around you and extreme caution.
Dos:
▪Before beginning any exercise program, it is recommended that you consult with your doctor.
▪Children under the age of 7 years must always be supervised by an adult (over 16 years) when
using the equipment and/or recommended accessories.
▪Visually check the equipment before using it for any signs of damage, component failure or loose
cables that could become a tripping hazard. Report any concerns, e.g. loose or damaged
equipment, to a member of staff immediately.
▪Ensure you familiarise yourself with any additional facility rules that may apply.
▪Ensure that the play area in front of the equipment is clear before attempting to participate.
▪Only participate if you are in good physical condition. Participate only within your capabilities /
recommended exercise level.
▪Wear appropriate clothing.
▪Remove all items from your pockets prior to participation.
▪Long hair should be tied back.
▪Before use, loosen up with warm up exercises and stretches.
▪Practice being in control of your bounce before using the equipment. Always remain in control.
Uncontrolled jumps or falls are likely to result in injuries to yourself and/or others.
▪Only those participating are allowed in the activity area. If waiting to participate, stand back at a safe
distance from the equipment.
▪Make sure you have control before leaving the trampolines, obstacles or activity equipment.
▪Report any unusual or inappropriate behaviour to a member of staff immediately.
▪If you get tired, leave the equipment / activity area and take a break.
▪If you feel any pain, dizziness, nausea or any other abnormal symptoms, STOP YOUR WORKOUT
IMMEDIATELY. Consult your doctor immediately. Incorrect or excessive training may lead to
injuries.

CardioWall®FreeStyle Installation and Instruction Manual: Safety Guidelines
CardioWall®FreeStyle –Section 2 - Safety Guidelines
© Rugged Interactive 2021
Don’ts:
▪No more than one active user on a single trampoline at any one time.
▪Do not attempt to use any of the equipment without undertaking instruction / training carried out by
an appropriate instructor.
▪Do not participate if you are unwell or have any pre-existing medical conditions including heart,
back, neck, bone and/or muscle conditions.
▪Do NOT work to exhaustion.
▪Do not participate if you are or maybe pregnant.
▪Do not wear loose clothing or jewellery (including studs and watches). Clothing should not have any
hard or sharp points (such as buckles, studs, toggles or alike).
▪Do not wear shoes with leather soles, high heels, sandals, boots or bare feet.
▪No food, drink or chewing gum during participation.
▪No phones or cameras in the activity area.
▪Do not leave clothing or personal belongings around the activity areas.
▪Do not participate under the influence of alcohol and/or drugs.
▪Do not attempt any move beyond your own skill level.
▪Never attempt flips or other extreme moves unless you know you are capable and have had the
appropriate training.
▪No double flips, triple flips, diving or gainers, even if you are capable.
▪Do not distract others while they are using the equipment.
▪Do not attempt to catch anyone who may fall.
▪Do not sit, lie, stand or rest under the activity equipment and/or surrounding padding/mats.
▪Never lean on, jump on, climb, grab, or lift any safety pads or safety nets.
▪Do not use any accessories that are not specifically recommended by the manufacturer. These
might cause injuries or cause the equipment to fail.

Rugged Interactive
Unit 1, Callywith Gate
Callywith Industrial Estate, Bodmin
Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[email protected]
CardioWall®FreeStyle –Section 3 - Installation
© Rugged Interactive 2021
Section 3 - Installation
3.1 - Parts List
Please check off the received parts for the installation and alert Rugged Interactive immediately if
anything is missing.
1 x FreeStyle Wall. *
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4 x Bungs. *
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4 x M8 x 50 coach screws. *
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4 x M8 x 25 washers. *
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Poster with Velcro
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1 x Spare Pod.
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Manual.
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* Please note, quantities are for a single FreeStyle, if a FreeStyle Duo been ordered,
double these quantities.
Also included if a Duo has been ordered:
1 x Two player launch box (MPL)
3 x 5m Cables for MPL
☐
☐

CardioWall®FreeStyle Order and Installation Manual: Installation
CardioWall®FreeStyle –Section 3 - Installation
© Rugged Interactive 2021
3.2 - Tools and Components List
Arrange the necessary tools and the team to install the product.
Ladder.
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Spirit level.
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Socket Set.
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Industrial vacuum cleaner.
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Dustpan and brush.
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SDS impact drill.
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Cordless drill – with torque adjuster to avoid over-tightening the screws.
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A set of No.2 Pozi bits.
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A set of screwdrivers.
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A set of Hex keys
☐

Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate, Bodmin
Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[email protected]
CardioWall®FreeStyle –Section 3 - Installation
© Rugged Interactive 2021
3.3 - Installation Overview
Below is an overview of the steps needed to install the FreeStyle. More detail for the process is
provided in the following pages. Please read through ALL of this prior to beginning the installation
and if you are in any doubt, contact Rugged Interactive.
If you have any concerns on how or what the product is installed to, contact a structural engineer
prior to beginning the installation.
STEP 1: Cut holes in Plywood for cable access.
STEP 2: Mount FreeStyle.
STEP 3: Mount MPL (if Duo purchased).
STEP 4: Attach cables to MPL (if Duo purchased).
STEP 5: Turn on FreeStyle system.
STEP 6: Test.
STEP 7: Check all is secured.
STEP 8: Attach bungs.
STEP 9: Stress relief cables.
STEP 10: Enjoy your FreeStyle!

Rugged Interactive
Unit 1, Callywith Court
Callywith Industrial Estate, Bodmin
Cornwall, UK
PL31 2RQ
[phone]
www.rugged-interactive.co.uk
[email protected]
CardioWall®FreeStyle –Section 3 - Installation
© Rugged Interactive 2021
3.4 –Detailed Installation
Read this manual before installing the FreeStyle.
Installation Guidelines:
▪ Complete a Site Survey form prior to delivery and/or installation.
▪ Send a completed Installation Checklist after any installation back to Rugged Interactive.
▪ A typical installation should take 2 people about 2 hrs.
▪ The wall surface must be flat over the area of the wall: 1220 mm wide x 1260 mm tall
per FreeStyle.
▪ A suitable electricity supply should be available within 1000 mm (110 - 230V 13A).
▪ Avoid trapped and/or pinched cables.
▪ Use good practice when running data cables to and from products, external pods and sensors.
Support long cables at least every 50 cm and provide adequate strain relief for connection
points.
▪ To prevent electric shock, keep all electric components away from contact with water.
▪ IMPORTANT: Take anti-static precautions.
Structure:
▪ The units must be mounted to a construction capable of supporting its weight and gameplay.
▪ Typical suitable construction would be block built, portal frame with structural infills or brick built.
▪ Alternatively, mount onto 18 mm plywood (12 mm minimum) mechanically mounted to a steel
framework (50 mm box minimum). The steel uprights behind the plywood must be at least 100
mm from the vertical centre line of each unit to avoid the clashing with the centre fixing holes.
The plywood should be covered with foam-backed vinyl.
▪ Please be aware the FreeStyles feature white LED back lights.
▪ Units should be secured on top of the foam-backed vinyl. Adequate holes will need to be cut
during installation to provide clearance for cable access to rear if required.
▪ Do not fix to plasterboard faced partition. Avoid stud walls or unsupported portal infills.
▪ It is firmly recommended that the units are installed onto a wall that projects forward at least
0.3 m over the edge of the trampoline. This ensures that users land in the middle of the
trampoline bed.
Fixings:
▪ The manufacturer will supply fixings.
▪ Use hex-headed screws of 50-70 mm length (2”) x M8 for a plywood structure.
▪ Use Rawl Plugs (plastic wall plugs) if mounted to a solid block or brick wall.

CardioWall®FreeStyle –Section 3 - Installation
© Rugged Interactive 2021
▪ 10 x 35 ‘penny’ washers to spread the load at each bolt head are recommended.
▪ All fixings must be tight and secure.
Installation Heights:
▪ The FreeStyle Duo units can be installed either at the same height as each other or offset
at different heights to accommodate both taller and shorter users.
▪ Take into consideration individual trampoline park primary user groups and the relative
bounciness of trampolines when determining the installation height.
▪ Recommended installation heights, measured from trampoline bed to bottom edge of unit:
A) Offset installations – lower unit: 1.20 m to 1.50 m; higher unit: 1.60 m to 2.0 m
B) Level installations – 1.60 m to 2.0 m
Age of Player
Recommended Height (from trampoline bed to
bottom edge of the FreeStyle wall)
6 - 7 Years
120cm
8 - 9 Years
125 – 130cm
10 - 12 Years
130 – 140cm
12 - 14 Years
135 – 145cm
13 + Years
140 – 160cm
Recommended Trampoline Bed Size:
▪Single trampoline: Frame approx. 2.4 m x 2.4 m (bed approx. 1.9 m x 1.9 m)
▪Only one FreeStyle unit should be installed per trampoline.
Operating Environment:
▪Keep out of direct sunlight; bright sunlight can affect the LED pod sensors.
▪Keep indoors and dry.
▪Optimum ambient temperature: 5°C to 30°C. Avoid extreme fluctuations of temperature.
Other Recommendations:
▪Instruction / training carried out by an appropriate instructor to all new users.
▪A waiting / spectating area positioned nearby is advised.
▪A leaderboard to go with each unit is highly recommended.
IF YOU ARE IN ANY DOUBT, CALL RUGGED INTERACTIVE DIRECTLY ON [phone].

CardioWall®FreeStyle –Section 3 - Installation
© Rugged Interactive 2021
Figure 3.4.1: Suggested installation options of a FreeStyle Duo

CardioWall®FreeStyle –Section 3 - Installation
© Rugged Interactive 2021
CardioWall FreeStyle Installation
01
02
03
X
X
X
X
2 people required: one to hold the main body in
place; one to ensure it is level.
See Installation Heights (Section 1)
2 people required: one to hold the main
body in place; one to clearly mark
holes x 4
Drill holes and insert mountings x 4.

CardioWall®FreeStyle –Section 3 - Installation
© Rugged Interactive 2021
CardioWall FreeStyle Installation (cont.)
04
05
Position fixing covers and push in
to place with a hammer x 4.
Position appropriate fixings by hand in all
corners and tighten with a tool x 4,
checking it is level.

CardioWall®FreeStyle Order and Installation Manual: Installation
CardioWall®FreeStyle –Section 3 - Installation
© Rugged Interactive 2021
Multiplayer Launch Box (MPL) Installation
▪Fix MPL using any suitable self-tapping or wood screws into the surface material. The MPL can be
recessed to be flush with the surface or affixed on top of the foam-backed vinyl if necessary.
▪A central position is recommended for easy start for both units.
01
02
03
MPL front.
MPL back.
Plug in the appropriate CAT5 connections.
Use appropriate fixings to mount the MPL to
the wall. Make sure everything is tight and
secure and that no cables are trapped.

CardioWall®FreeStyle Order and Installation Manual: Installation
CardioWall®FreeStyle –Section 3 - Installation
© Rugged Interactive 2021
CAT5 Cable Connections
Notes:
- The units can be arranged in any position.
- The MPL power cable (PWR) can be connected to either unit.
- Cables come out the back of each unit.
Figure 3.4.2: Cable Connections for FreeStyle Duo

CardioWall®FreeStyle Order and Installation Manual: Installation
CardioWall®FreeStyle –Section 3 - Installation
© Rugged Interactive 2021
LED Backlights
CardioWall FreeStyles manufactured since April 2020 will feature white LED backlights as standard.
Designed to illuminate the backdrop and add an extra “wow” factor to the walls.
Figure 3.4.3: Backlit FreeStyles
The new moulding features a recess for the LEDs to run around the edge of the walls along with
15mm stand-off pads at the mounting points to assist in spreading the light.
If the wall is to be recessed into the foam or the backlights are not required, they can be
disconnected. The pods and the graphic panel will need to be removed, the LEDs are powered by
the same PSU via a splitter cable just below the Hub.