Ryobi CCW180LBC User manual

OPERATOR’S MANUAL
18 VOLT CHAIN SAW
CCW180LBC
SAVE THIS MANUAL FOR FUTURE REFERENCE
Your chain saw has been engineered and manufactured to our high standard for dependability, ease of operation, and operator
safety. When properly cared for, it will give you years of rugged, trouble-free performance.
WARNING:
To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.
Thank you for your purchase.

2
Introduction........................................................................................................................................2
General Safety Rules .....................................................................................................................3-5
SpecicSafetyRules ........................................................................................................................6
Symbols..........................................................................................................................................7-8
Features ............................................................................................................................................9
Assembly.........................................................................................................................................10
Operation....................................................................................................................................10-18
Maintenance...............................................................................................................................19-24
Troubleshooting...............................................................................................................................25
Warranty ..........................................................................................................................................26
Parts Ordering and Service ............................................................................................... Back Page
TABLE OF CONTENTS
INTRODUCTION
This product has many features for making its use more pleasant and enjoyable. Safety, performance,
and dependability have been given top priority in the design of this product making it easy to maintain
and operate.

3
GENERAL SAFETY RULES
READ ALL INSTRUCTIONS
BASIC SAFETY PRECAUTIONS
Do not operate a chain saw with one hand! Use
armgripwiththumbsandngersencirclingthe
chain saw handles. Serious injury to the operator,
helpers, bystanders, or any combination of these
persons may result from one-handed operation.
A chain saw is intended for two-handed use.
Always be aware of what you are doing when
using the chain saw. Use common sense. Do
not operate the chain saw when you are tired,
ill,orundertheinuenceofalcohol,drugs,or
medication.
Stay alert and pay attention to what you are
doing. Use common sense when using this unit.
Keep all parts of your body away from the saw
chain when the unit is running.
Always carry the chain saw by the front handle
with the unit stopped and the guide bar and saw
chain positioned to the rear. When transporting
your chain saw, use the appropriate guide bar
cover.
Never let anyone use your chain saw who has
not received adequate instructions in its proper
use. This applies to rentals as well as privately
owned saws.
Before you start the unit, make sure the saw
chain is not contacting any object.
Stop the chain saw before setting it down. Do
not leave the unit running unattended.
To avoid accidental starting, never carry the unit
withyourngerontheswitchtrigger.
Maintain the unit with care. Keep the cutting
edge sharp and clean for best performance and
to reduce the risk of injury. Follow instructions
for lubricating and changing accessories. Inspect
the battery charger cord periodically, and if
damaged, have it replaced or repaired by an
authorized service dealer.
WARNING:
Do not attempt to operate this unit until you have
read thoroughly and understand completely all
instructions, safety information, etc contained
in this manual. Failure to comply can result
in accidents involving re, electric shock, or
serious personal injury.
Keep handles dry, clean, and free of oil and
grease.
Do not operate a chain saw that is damaged,
improperly adjusted, or not completely and
securely assembled. Chain should stop turning
when the switch trigger is released. If the chain
turns after the switch trigger has been released,
have the unit serviced by your nearest Ryobi
service dealer.
Check for damaged parts. Any part or guard
that has been damaged should be carefully
checked to determine that it will operate properly
and perform its intended function. Check for
alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A
guard or other part that is damaged should be
properly repaired or replaced by an authorized
service dealer unless otherwise indicated
elsewhere in this manual.
All chain saw service, other than the items listed
in the operation and maintenance sections,
should be performed by your nearest Ryobi
service dealer.
Do not use in the rain, snow or wet conditions.
Always maintain a proper stance. Do not
overreach.
Do not adapt your chain saw or use it to power
any attachments or devices not listed for the saw.
Do not cut vines and/or small underbrush.
SAFETY APPAREL
Wearsnugttingclothing.Alwayswearheavy,
long pants, long sleeves, overalls, jeans or
chaps made of cut resistant material or ones
that contain cut resistant inserts. Wear non-slip
safety footwear. Wear non-slip heavy duty gloves
to improve your grip and to protect your hands.
Do not wear loose tting jewelry, short pants,
sandals,orgobarefoot.Donotwearloosetting
clothing, which could be drawn into the motor or
catch the chain or underbrush. Secure hair so it
is above shoulder level.
Wear eye protection which is marked to comply
with standards as well as hearing and head
protection when operating this equipment.

4
KICKBACK
See Figures 1 - 3.
WARNING: Kickback may occur when the
moving chain contacts an object at the upper
portion of the tip of the guide bar or when the
wood closes in and pinches the saw chain in
the cut. Contact at the upper portion of the tip
of the guide bar can cause the chain to dig into
the object and stop the chain for an instant.
The result is a lightning fast, reverse reaction
which kicks the guide bar up and back toward
the operator. If the saw chain is pinched along
the top of the guide bar, the guide bar can be
driven rapidly back toward the operator. Either
of these reactions can cause loss of saw control
which can result in serious injury. Do not rely
exclusively upon the safety devices built into
the saw. As a chain saw user, you should take
several steps to keep your cutting jobs free from
accident or injury.
The following precautions should be followed
to minimize kickback:
 1.Holdthesawrmlywithbothhandswhenthe
motor is running. Place your right hand on the
rear handle and your left hand on the front
handlewithyourthumbsandngersencircling
thechainsawhandles.Armgriptogetherwith
a stiff left arm will help you maintain control
of the saw if kickback occurs.
2. Make sure that the area in which you are
cutting is free from obstructions. Do not let the
nose of the guide bar contact a log, branch,
fence, or any other obstruction that could be
hit while you are operating the saw.
3. Always cut with the unit running at full speed.
Fully squeeze the switch trigger and maintain
a steady cutting speed.
4. Use replacement parts such as low kickback
chain and special guide bars that reduce the
risks associated with rotational kickback.
Use only the replacement guide bars and low
kickbackchainsspeciedbythemanufacturer
for the saw.
With a basic understanding of kickback, you
can reduce or eliminate the element of surprise.
Sudden surprise contributes to accidents.
Keep proper footing and balance at all times.
Do not cut above shoulder height or overreach when
cutting.
Follow the sharpening and maintenance
instructions for the saw chain.
Push and Pull - This reaction force is always
opposite to the direction the chain is moving
where wood contact is made. Thus, the operator
must be ready to control the PULL when cutting
on the bottom edge of the bar, and PUSH when
cutting along the top edge. See Figure 3.
GENERAL SAFETY RULES
Fig. 1
Fig. 2
Fig. 3
ROTATIONAL
KICKBACK
KICKBACK
DANGER ZONE
PULL
PUSH

5
IN THE CUTTING/WORK AREA
Do not operate a chain saw in a tree, on a ladder,
rooftop or scaffold; this is extremely dangerous.
Keep ALL children, bystanders, visitors, and
animals out of the work area while starting or
cutting with the chain saw.
NOTE: The size of the work area depends on
the job being performed as well as the size tree
or work piece involved. For example, felling a
tree requires a larger work area than making
bucking cuts.
Never start cutting until you have a clear work
area, secure footing, and a planned retreat
path from the falling tree. Cluttered areas invite
injuries.
Do not expose the chain saw to rain.
Do not use the chain saw in damp or wet
locations.
Donotusethechainsawnearammableliquids,
gases, or in any type of explosive atmosphere.
Use extreme caution when cutting small size
brush and saplings, because slender material
may catch the saw chain and be whipped toward
you or pull you off balance.
When cutting a limb that is under tension, be
alert for spring back so that you will not be struck
whenthetensioninthewoodbersisreleased.
Do not force the chain saw. The job can be
performed better and safer at the rate for which
it was intended.
Always use the right product for your application.
The chain saw should be used for cutting wood
only. Never use the chain saw to cut plastic,
masonry or non-wood building materials.
Do not use the chain saw for purposes not
intended.
Store idle chain saw when not in use. Chain saw
should be stored in a dry and high or locked area
out of the reach of children. When storing chain
saw, remove battery and place the cover on the
bar and chain or store the chain saw in a carry
case.
Remove the battery pack from the chain saw
before cleaning, servicing, storing, removing
material from the unit, changing accessories
such as the bar and chain, or when not in use.
GENERAL SAFETY RULES
UNDERSTANDING YOUR CHAIN SAW
SAFETY DEVICES
LOW KICKBACK SAW CHAIN
The rakers (depth gauges) ahead of each cutter
can minimize the force of a kickback reaction by
preventing the cutters from digging in too deeply at
the kickback zone. Only use replacement chain that
isequivalenttooriginalchainorhasbeencertied
as low kickback chain.
As saw chains are sharpened during their useful
life, they lose some of the low kickback qualities
and extra caution should be used.
GUIDE BARS
Generally, guide bars with small radius tips have
somewhat lower kickback potentials.
When making a replacement, be sure to order one
of the Ryobi bars listed for the saw in this operator’s
manual.

6
BATTERY SAFETY
Battery operated units do not have to be
plugged into an electrical outlet; therefore, they
are always in operating condition. Be aware
of possible hazards even when unit is not
operating.
Remove the battery pack from the chain saw
before cleaning, servicing, storing, removing
material from the unit, changing accessories
such as the bar and chain, or when not in use.
A battery pack must be recharged only with the
speciedchargerforthebatterypack.Acharger
that may be suitable for one type of battery pack
maycreateariskofrewhenusedwithanother
battery pack. Use battery pack only with charger
listed.
For use with 18V nickel-cadmium and 18 V
lithium-ion battery packs.
To reduce the risk of explosion and possible
injury, Do not place battery units or their batteries
nearreorheat.
Do not open or mutilate the battery pack.
Released electrolyte is corrosive and may cause
damage to the eyes or skin. It may be toxic if
swallowed.
Do not crush, drop or damage battery pack. Do
not use a battery pack or charger that has been
dropped or received a sharp blow. A damaged
battery is subject to explosion. Properly dispose
of a dropped or damaged battery immediately.
Batteries can explode in the presence of a
source of ignition, such as a pilot light. To reduce
the risk of serious personal injury, never use any
cordlessproductinthepresenceofopename.
An exploded battery pack can propel debris
and chemicals. If exposed, ush with water
immediately.
Do not charge unit in a damp or wet location.
Following this rule will reduce the risk of electric
shock.
For best results, your battery unit should be
charged in a location where the temperature is
more than 10°C but less than 37°C. Do not store
outside or in vehicles.
Under extreme usage or temperature conditions,
battery pack leakage may occur. If liquid comes
in contact with your skin, wash immediately with
soapandwater.Ifliquidgetsintoyoureyes,ush
them with clean water for at least 10 minutes,
then seek immediate medical attention.
Do not dispose of batteries in a re. The cell
may explode. Batteries should be recycled,
consult your local waste authority for information
regarding available recycling and/or disposal
options.
When battery pack is not in use, keep it away
from other metal objects like: paper clips, coins,
keys, nails, screws, or other small metal objects
that can make a connection from one terminal
to another. Shorting the battery pack terminals
togethermaycausesparks,burns,orare.
Save these instructions. Refer to them frequently
and use them to instruct others who may use this
tool. If you loan someone this tool, loan them
these instructions also.
GENERAL SAFETY RULES

7
Some of the following symbols may be used on this product. Please study them and learn their
meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
Safety Alert Indicates a potential personal injury hazard.
Read Operator’s Manual To reduce the risk of injury, user must read and
understand operator’s manual before using this product.
Eye, Hearing, and Head
Protection
Always wear eye protection with side shields marked
to comply with standards, along with hearing and head
protection
Wet Conditions Alert Do not expose to rain or use in damp locations.
Operate With Two
Hands Hold and operate the saw properly with both hands.
One Handed Do not operate the saw using only one hand.
The following signal words and meanings are intended to explain the levels of risk associated with
this product.
SYMBOL SIGNAL MEANING
DANGER: Indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING: Indicates a potentially hazardous situation, which, if not avoided,
could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation, which, if not avoided,
may result in minor or moderate injury.
CAUTION: (Without Safety Alert Symbol) Indicates a situation that may
result in property damage.
SYMBOLS

8
FEATURES
PRODUCT SPECIFICATIONS
Motor ...................................................................................................................................... 18 Volt DC
Bar Length.......................................................................................................................................10 in.
Replacement Bar
Part Number ............................................................................................... 671256003 or 671834007
Replacement Chain
Part Number ............................................................................................... 690583001 or 690583002
Battery Pack ............................................................................................................................ BPL-1815
Compatible Battery Pack..................................................................... ABP1801 / ABP1802 / BPL-1820
Charger.................................................................................................................................... BCL-1800
Compatible Charger (only for ABP1801 / ABP1802) ..............................................................ACR-1800
NOTE:
This saw was designed for occasional light duty use and has some limitations as to what it can cut.
Some of the following symbols may be used on this product. Please study them and learn their
meaning. Proper interpretation of these symbols will allow you to operate the product better and safer.
SYMBOL NAME DESIGNATION/EXPLANATION
Kickback DANGER! Beware of kickback.
Bar Nose Contact Avoid bar nose contact.
Wear Gloves Wear non-slip, heavy-duty protective gloves when
handling the chain saw.
Wear Safety Footwear Wear non-slip safety footwear when using this
equipment.
Keep Bystanders
Away Keep all bystanders and animals at least 15m away.
Li - Ion Recycle Symbols
Thisproductuseslithium-ionornickel-cadmiumbatteries.
Local, state or federal laws may prohibit disposal of
batteries in ordinary trash. Consult your local waste
authority for information regarding available recycling
and/or disposal options.
V Volts Voltage
Direct Current Type or a characteristic of current
SYMBOLS

9
KNOW YOUR CHAINSAW
See Figure 4.
The safe use of this product requires an understanding of the information on the product and in this
operator’s manual as well as a knowledge of the project you are attempting. Before use of this product,
familiarize yourself with all operating features and safety rules.
Fig. 4
CHAIN OIL
TANK CAP
REAR
HANDLE
FRONT HANDLE
BAR
CHAIN BATTERY PACK
HEX KEY HEX KEY
STORAGE AREA
HAND GUARD
SWITCH TRIGGER
BATTERY PACK
LOCK-OUT
BUTTON
SAFETY
COVER
FEATURES

10
WARNING:
Do not allow familiarity with this product to make
you careless. Remember that a careless fraction
ofasecondissufcienttoinictseriousinjury.
WARNING:
Always wear eye protection with side shields
marked to comply with standards, along with
hearing and head protection. Failure to do so
could result in objects being thrown into your
eyes resulting in possible serious injury.
UPACKING
This product has been shipped completely
assembled.
Carefully remove the product and any accessories
from the box. Make sure that all items listed in
the packing list are included.
WARNING:
Do not use this product if it is not completely
assembled or if any parts appear to be missing
or damaged. Use of a product that is not properly
and completely assembled could result in
serious personal injury.
Inspect the product carefully to make sure no
breakage or damage occurred during shipping.
Do not discard the packing material until you
have carefully inspected and satisfactorily
operated the product.
If any parts are damaged or missing, please call
Ryobi Customer Service for assistance.
PACKING LIST
Chain Saw with Cover
Hex Key
Bar and Chain Lubricant
Battery Pack
Charger
Operator’s Manual
WARNING:
If any parts are damaged or missing do not
operate this product until the parts are replaced.
Use of this product with damaged or missing
parts could result in serious personal injury.
WARNING:
Do not attempt to modify this product or create
accessories not recommended for use with this
product.Anysuchalterationormodicationis
misuse and could result in a hazardous condition
leading to possible serious personal injury.
WARNING:
To prevent accidental starting that could cause
serious personal injury, always remove the
battery pack from the product when assembling
parts.
OPERATION
WARNING:
Do not use any attachments or accessories
not recommended by the manufacturer of this
product. The use of attachments or accessories
not recommended can result in serious personal
injury.
Before each use, inspect the entire product for
damaged, missing, or loose parts such as screws,
nuts, bolts, caps, etc. Tighten securely all fasteners
and caps and do not operate this product until all
missing or damaged parts are replaced. Please call
Ryobi Customer Service or contact an authorized
service center for assistance.
ASSEMBLY