Sacmi CVS Series Guide

INSTRUCTIONS MANUAL
004AZ011B
VISION SYSTEM FOR AUTOMATIC INSPECTION OF
CAPS
CVS
TECHNICAL
DOCUMENTATION
ENGLISH
Original Instructions

004AZ011B
INSTRUCTIONS MANUAL
VISION SYSTEM FOR AUTOMATIC INSPECTION OF
CAPS
CVS
MANUFACTURER
S.C.
Via Selice Provinciale, 17/A
40026 IMOLA (Bologna) - ITALY
www.sacmi.com
RELEASE DATE
21.12.2015 - 21.09.2017
VERSIONS
CVS001 - CVS051 - CVS052 - CVS053 - CVS054

004AZ011B

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TABLE OF CONTENTS
Page
0-5
1GENERAL INFORMATION............................................................................................................................1-1
1.1 INTRODUCTION ........................................................................................................................1-1
1.2 WHERE TO KEEP THE MANUAL...............................................................................................1-1
1.3 HOW TO USE THE MANUAL.....................................................................................................1-2
1.4 USERS OF THE MANUAL..........................................................................................................1-2
1.5 WARRANTY ...............................................................................................................................1-3
1.6 ATTACHMENTS..........................................................................................................................1-3
1.7 KEY TO THE SAFETY SYMBOLS USED ON THE ELECTRONIC EQUIPMENT AND/OR IN
THE MANUAL ............................................................................................................................1-4
1.8 POSITION OF THE SAFETY SIGNS...........................................................................................1-5
1.9 IDENTIFICATION PLATE FOR THE ELECTRONIC EQUIPMENT ...............................................1-6
1.10 CONFORMITY DECLARATION ..................................................................................................1-7
1.10.1 NON-INTEGRATED VISION SYSTEM ........................................................................................1-7
1.10.2 INTEGRATED VISION SYSTEM .................................................................................................1-7
2FEATURES.....................................................................................................................................................2-1
2.1 DESCRIPTION OF THE ELECTRONIC EQUIPMENT.................................................................2-1
2.1.1 MAIN DEVICES ..........................................................................................................................2-2
2.1.1.1 Main electrical cabinet (optional) ...............................................................................................2-2
2.1.1.2 Industrial-grade Personal Computer..........................................................................................2-3
2.1.1.3 PCI S32P I/O board ...................................................................................................................2-4
2.1.1.4 Image capture card....................................................................................................................2-6
2.1.1.4.1 Type “D - E - F” image capture card..........................................................................................2-6
2.1.1.5 Additional electrical cabinet.......................................................................................................2-7
2.1.1.6 Image shooting station ..............................................................................................................2-8
2.1.1.6.1 Cameras and lenses ..................................................................................................................2-9
2.1.1.6.2 Lighting units .............................................................................................................................2-9
2.1.1.7 Auxiliary equipment .................................................................................................................2-10
2.1.1.7.1 Image shooting sensors...........................................................................................................2-10
2.1.1.7.2 Ejection stations ......................................................................................................................2-10
2.1.1.7.3 Encoders..................................................................................................................................2-10
2.1.1.7.4 Indicator tower.........................................................................................................................2-10
2.1.2 INTENDED, PROHIBITED AND MISUSE OF THE MACHINE ..................................................2-11
2.2 OVERALL DIMENSIONS ..........................................................................................................2-12
2.3 TECHNICAL FEATURES ..........................................................................................................2-13
2.3.1 TECHNICAL DATA....................................................................................................................2-13
2.3.2 ACCEPTABLE FLUCTUATIONS ...............................................................................................2-14
2.3.3 RATING PLATE.........................................................................................................................2-14
2.4 DIAGRAMS...............................................................................................................................2-15
2.4.1 BLOCK DIAGRAM ILLUSTRATING HOW THE EJECTION DEVICES AND LED LIGHTING
UNITS ARE PILOTED...............................................................................................................2-16
2.4.2 BLOCK DIAGRAM ILLUSTRATING THE IMAGE SHOOTING SENSORS AND ENCODER
INTERFACE..............................................................................................................................2-17
2.5 OPERATIONAL FEATURES ......................................................................................................2-18
2.5.1 TYPE OF CHECKS...................................................................................................................2-18
2.5.1.1 Standard checks......................................................................................................................2-18

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3SAFETY EQUIPMENT AND PRECAUTIONS...............................................................................................3-1
3.1 SAFETY DEVICES ......................................................................................................................3-1
3.1.1 GENERAL STANDARDS.............................................................................................................3-1
3.1.1.1 Required environmental conditions for correct electronic equipment operation ......................3-1
3.1.2 LOCKOUT/TAGOUT...................................................................................................................3-2
3.2 SAFETY RULES FOR HANDLING..............................................................................................3-4
3.2.1 LIFTING ......................................................................................................................................3-4
3.2.2 MOVEMENT ...............................................................................................................................3-4
3.2.3 PLACING THE LOAD .................................................................................................................3-4
3.3 INSTALLATION ...........................................................................................................................3-5
3.3.1 GENERAL STANDARDS.............................................................................................................3-5
3.4 OPERATOR TRAINING...............................................................................................................3-6
3.4.1 COMPANY USING THE EQUIPMENT........................................................................................3-6
3.4.2 THE OPERATOR ........................................................................................................................3-6
3.4.3 THE MAINTENANCE WORKER .................................................................................................3-6
3.5 OPERATION, ADJUSTMENTS AND MAINTENANCE ................................................................3-7
3.5.1 GENERAL STANDARDS.............................................................................................................3-7
3.5.2 GUIDELINES FOR OPERATION AND MAINTENANCE..............................................................3-9
3.5.2.1 Residual electric risks ................................................................................................................3-9
3.5.2.2 Residual risks from light flashes ................................................................................................3-9
3.6 DECOMMISSIONING AND DISMANTLING THE MACHINE ....................................................3-10
3.6.1 DECOMMISSIONING...............................................................................................................3-10
3.6.2 DISMANTLING .........................................................................................................................3-11
4INSTALLATION..............................................................................................................................................4-1
4.1 SHIPPING, LIFTING AND POSITIONING THE MACHINE..........................................................4-1
4.1.1 DIVISION OF THE ELECTRONIC EQUIPMENT .........................................................................4-1
4.1.2 DIMENSIONS AND WEIGHTS ...................................................................................................4-1
4.1.3 PART HANDLING .......................................................................................................................4-2
4.2 INSTALLATION ...........................................................................................................................4-3
4.3 CONNECTIONS .........................................................................................................................4-4
4.3.1 ELECTRIC CONNECTIONS .......................................................................................................4-4
4.3.1.1 Connecting the electric cables ..................................................................................................4-4
4.3.1.1.1 Plugging in the power cords for the cameras............................................................................4-5
4.3.1.1.2 Plugging in the cables for the led-type lighting units ................................................................4-5
4.3.1.1.3 Connecting the cables for the sensors and actuators...............................................................4-5
4.3.1.1.4 Connecting the secondary electrical cabinet ............................................................................4-5
4.3.1.1.5 Plugging in the display...............................................................................................................4-5
4.3.1.2 Ground connection ....................................................................................................................4-7
4.3.1.3 Electric energy connection ........................................................................................................4-7
4.3.1.4 Conditioner connection .............................................................................................................4-7
4.4 SOFTWARE INSTALLATION.......................................................................................................4-8
5START-UP......................................................................................................................................................5-1
5.1 GENERAL INFORMATION..........................................................................................................5-1
5.2 START-UP...................................................................................................................................5-1
5.2.1 PRELIMINARY CHECKS ............................................................................................................5-1
5.2.2 START-UP PROCEDURE ...........................................................................................................5-2

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6USE OF THE ELECTRONIC EQUIPMENT...................................................................................................6-1
6.1 START-UP/SHUTOFF.................................................................................................................6-1
6.1.1 NORMAL START-UP ..................................................................................................................6-1
6.1.2 START-UP WITH MODIFICATIONS MADE TO THE SOFTWARE CONFIGURATION.................6-1
6.1.3 START-UP WITH MODIFICATIONS MADE TO THE SOFTWARE CONFIGURATION
AND THE IMAGE SHOOTING STATION ....................................................................................6-2
6.1.4 SHUTTING OFF THE SYSTEM ..................................................................................................6-2
7ADJUSTMENTS ............................................................................................................................................7-1
7.1 CHECKING CVS VISION SYSTEMS ..........................................................................................7-1
7.1.1 PROCEDURE FOR CHECKING THE CAPTURE AND EJECTION DEVICES .............................7-1
7.1.1.1 Adjusting the front-back image shooting station.......................................................................7-1
7.1.2 PROCEDURE FOR CHECKING THE CAPTURE AND EJECTION MECHANISM ......................7-2
7.1.3 PROCEDURE FOR CHECKING PRODUCT INSPECTION.........................................................7-3
7.1.4 PROCEDURE FOR CHECKING VISION SYSTEM OPERATION ................................................7-3
8MAINTENANCE.............................................................................................................................................8-1
8.1 SCHEDULED MAINTENANCE ...................................................................................................8-2
8.1.1 ROUTINE MAINTENANCE .........................................................................................................8-2
8.1.1.1 Lighting unit cleaning.................................................................................................................8-2
8.1.1.2 Cleaning the camera cover........................................................................................................8-2
8.1.1.3 Cleaning the Touch Screen........................................................................................................8-2
8.1.1.4 Replacing the fuses ...................................................................................................................8-2
8.2 SPECIAL MAINTENANCE OPERATIONS...................................................................................8-3
9DISMANTLING ..............................................................................................................................................9-1
9.1 DECOMMISSIONING.................................................................................................................9-1
9.2 DISMANTLING ...........................................................................................................................9-2

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GENERAL INFORMATION 1
1-1
1 GENERAL INFORMATION
1.1 INTRODUCTION
D0003276_00
SAFETY
INSTRUCTIONS
Carefully read the entire User’s Manual before working on the electronic equipment and/or the packaging of the
various parts.
The Instructions Manual contains important information for safeguarding all personnel who work on the electronic
equipment as well as the electronic equipment itself.
The company using the electronic equipment must always assure all operators have completely read and become
familiar with the operating instructions.
Notwithstanding the electronic equipment is equipped with active and passive safety devices, all risks resulting from
incorrect use cannot be avoided.
SACMI shall not be held responsible for failure to heed to safety precautions and accident prevention rules and
standards specified throughout this manual and property damage and personal injury caused by unintended,
inappropriate and erroneous use of the electronic equipment.
Any changes to the electronic equipment must be duly authorized by SACMI in advance.
Only properly trained personnel are authorized to work on the electronic equipment (performs maintenance,
adjustments, repairs, cleaning) closely following the directions contained in this manual.
D0003275_00
NOTICE
SACMI reserves the right to make technical changes to the electronic equipment and this manual without giving prior
notice.
Additional copies of this manual can be obtained by contacting SACMI’s Customer Service Department.
Copyright. All rights reserved.
This publication or parts of it are valuable trade secrets and must not be copied, stored, reproduced, disclosed,
transferred or translated into any language, spoken or computer, in any form or by any means without the express
written consent of SACMI.
SACMI shall prosecute violations of rights on technical documentation and drawings.
SACMI guarantees the contents of this publication. It is severely forbidden to use this publication for other purposes,
whatever they may be, that are extraneous to operation of the electronic equipment for which this publication has
been drawn up.
The information contained herein is guaranteed as being correct only if the user carefully follows all the guidelines
and instructions provided in this publication.
1.2 WHERE TO KEEP THE MANUAL
D0003276_00
SAFETY
INSTRUCTIONS
The manual and supplements:
- are to be considered an essential part of the electronic equipment and must be kept along with it even if the
machine is sold;
- must always be kept within easy reach near the electronic equipment and protected against environmental agents
that may ruin or damage them;
- must always be available and close by so that operators and maintenance staff are able to consult them rapidly
at any time.

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1GENERAL INFORMATION
1-2
1.3 HOW TO USE THE MANUAL
The information and instructions provided in this manual are grouped together organized in chapters and paragraphs.
The subject of interest can be easily located by consulting the table of contents.
Read the information preceded by the symbols below with care as they are essential for the health and safety of the
operators as well as for the efficiency of the electronic equipment.
D0003272_00
DANGER
DANGER Risk of death or serious injuries.
D0003273_00
WARNING
CAUTION Probable risk of death or serious injuries.
D0003274_00
CAUTION
ATTENTION Risk of minor injuries.
D0003275_00
NOTICE
WARNING Warnings not related to physical injuries.
D0003276_00
SAFETY
INSTRUCTIONS
SAFETY INSTRUCTIONS Safety instructions or procedures.
D0003276_00
SAFETY
INSTRUCTIONS
Chapter 3 - SAFETY EQUIPMENT AND PRECAUTIONS must be carefully read in its entirety as it contains
important information and warnings regarding safety.
1.4 USERS OF THE MANUAL
Electronic equipment operators are defined as follows in this manual:
- operator: person responsible for supervising and operating the electronic equipment;
- maintenance worker: person responsible for performing routine maintenance.
The exact definition of these operators is given in the OPERATOR TRAINING paragraph in chapter 3 - SAFETY
EQUIPMENT AND PRECAUTIONS.
D0003275_00
NOTICE
The term “operator” is a generic term used to identify a person who has to work on the electronic equipment:
operator, maintenance worker, etc.