SAMES KREMLIN PRIMA 01D100 User manual

PRIMATM 01D100
User Manual 582195110
2022-04-29
Index A
Translation from the original instructions
SAMES KREMLIN SAS
13 Chemin de Malacher
38240 Meylan
www.sames-kremlin.com
33 (0)4 76 41 60 60

Any communication or reproduction of this document, in any form whatsoever, and any exploitation or
communication of its contents is prohibited, except with the express written consent of SAMES KREMLIN.
The descriptions and features contained in this document are subject to change without notice.
© SAMES KREMLIN 2022

582195110-Complete_Pump-PRIMA-01D100-EN-indA 3
Contents
CONTENTS........................................................................................................................................................ 3
1SAFETY INSTRUCTIONS ............................................................................................................................ 9
1.1 PERSONAL SAFETY....................................................................................................................................... 9
1.2 INTEGRITY OF THE MATERIAL ....................................................................................................................... 12
2DECLARATIONS ...................................................................................................................................... 16
3PRESENTATION OF THE MATERIAL......................................................................................................... 17
3.1 COMPLETE SYSTEM ................................................................................................................................... 17
3.1.1 Visual generic presentation............................................................................................................. 17
3.2 DESCRIPTION OF THE MAIN ELEMENTS OF THE SYSTEM ..................................................................................... 20
4IDENTIFICATION OF THE EQUIPMENT .................................................................................................... 21
4.1 DESCRIPTION OF THE LABEL MARKING ........................................................................................................... 21
4.2 STANDARDS AND GUIDELINES APPLIED .......................................................................................................... 23
4.3 EQUIPMENT PLANS ................................................................................................................................... 24
4.3.1 Bare pump, model 01D100.............................................................................................................. 24
4.3.2 Pump, model 01D100 + air equipment with 1 regulator................................................................. 25
4.3.3 Pump, model 01D100 + air equipment with 2 regulators (pump motor + atomizing air)............... 26
4.3.4 Pump, model 01D100 + air equipment with 2 regulators (atomizing air + material regulation
control) 27
4.3.5 Pump, model 01D100 + air equipment with 3 regulators (pump motor + atomizing air + material
regulation control)........................................................................................................................................ 28
4.3.6 Pump, model 01D100 + air equipment + wall-mounted support .................................................... 29
4.3.7 Tripod pump, model 01D100........................................................................................................... 31
4.3.8 Cart pump, model 01D100 .............................................................................................................. 32
4.4 COMPOSITION ......................................................................................................................................... 33
4.5 OPTIONS................................................................................................................................................. 33
5TECHNICAL FEATURES AND OPERATING PRINCIPLE ............................................................................... 34
5.1 TECHNICAL FEATURES ................................................................................................................................ 34
5.2 OPERATING PRINCIPLE ............................................................................................................................... 36
6INSTALLATION ....................................................................................................................................... 38
6.1 TRANSPORT ............................................................................................................................................. 39
6.2 CHECK THE SCOPE OF DELIVERY.................................................................................................................... 39
6.3 RECOMMENDATION MATERIALS................................................................................................................... 39
6.4 STORAGE ................................................................................................................................................ 40
6.5 HANDLING .............................................................................................................................................. 40
7START UP ............................................................................................................................................... 41
7.1 COMMISSIONING INSTRUCTIONS.................................................................................................................. 41
7.2 USER SETTINGS ........................................................................................................................................ 42
8DIAGNOSTIC HELP / TROUBLESHOOTING GUIDE.................................................................................... 44
8.1 POSSIBLE SYMPTOMS OF FAULTS /CAUSES OF FAULTS /REMEDIES TO APPLY -FAST OPERATION ............................... 45

Contents
582195110-Complete_Pump-PRIMA-01D100-EN-indA 4
9MAINTENANCE ...................................................................................................................................... 53
9.1 PREVENTIVE MAINTENANCE PLAN ............................................................................................................... 53
9.2 REQUIRED QUALIFICATION LEVELS -INTERVENTION DESCRIBED........................................................................... 53
9.3 PRECAUTIONS TO ENSURE MATERIAL INTEGRITY .............................................................................................. 53
9.4 MAINTENANCE AND MONITORING PERIODS ................................................................................................... 55
9.5 CLEANING ............................................................................................................................................... 55
9.6 DISASSEMBLY /REASSEMBLY OPERATIONS..................................................................................................... 56
9.6.1 Disassembly of the grounding cable (29) ........................................................................................ 58
9.6.2 Disassembly / Re-assembly of the pump......................................................................................... 58
10 SPARE PARTS ......................................................................................................................................... 84
10.1 EXPLODED OVERVIEW................................................................................................................................ 85
10.2 DIAPHRAGMS ASSEMBLY AND PILOT CHAMBER ............................................................................................... 86
10.3 UPPER PART AND EXHAUST VALVES............................................................................................................... 87
10.4 LOWER PART AND SUCTION VALVES .............................................................................................................. 88
10.5 DISTRIBUTOR ........................................................................................................................................... 89
10.6 WEAR PART NUMBERS............................................................................................................................... 90
10.7 PART NUMBERS FOR SPARE PARTS OR REPAIR KITS ........................................................................................... 92
10.8 CONSUMABLE REFERENCES ......................................................................................................................... 98
11 APPENDICES........................................................................................................................................... 99
11.1 APPENDIX ADECLARATIONS ....................................................................................................................... 99
11.2 APPENDIX BPREVENTIVE MAINTENANCE PLAN ............................................................................................ 100

582195110-Complete_Pump-PRIMA-01D100-EN-indA 5
Evolution table of the document
Recording revisions
Editor
Object
Revision
Date
Modified by
C. HUSSON Pump,
model 01D100
A Week 12/2022 N. PLANTARD
Dear customer, you have just purchased your new equipment and we
thank you for it.
We have taken the utmost care, from design to manufacture, so that
this equipment gives you complete satisfaction.
For good use and optimal availability, we invite you to read this manual
carefully before using your equipment.

Contents
582195110-Complete_Pump-PRIMA-01D100-EN-indA 6
Warranty
SAMES KREMLIN grants a contractual warranty for a period of
twelve (12) months from the date of availability to the customer
provided that the conditions of use indicated in this technical manual
are complied with.
In order to be implemented, the warranty claim must define precisely,
in writing the malfunction in question, must be accompanied by the
defective material and/or component, and must be informed of the
conditions of acquisition by the customer of the material from
SAMES KREMLIN.
SAMES KREMLIN will only accept or refuse the implementation of
the warranty after analysis of the ‘defective’ material. The warranty
granted by SAMES KREMLIN is limited to the replacement of the
Material in its entirety or to the partial replacement of the defective
component.
SAMES KREMLIN will only bear the cost of the parts necessary to
replace the defective material.
No guarantee will be granted by SAMES KREMLIN:
- For defects and deteriorations resulting from abnormal conditions of
storage and/or conservation at the customer's premises or for
maintenance or use of the equipment not conforming to the rules of
art or not respecting the prescriptions of the present technical manual
given to the customer by SAMES KREMLIN,
- For defects and damage resulting from replacement parts not
approved by SAMES KREMLIN or which have been modified by the
customer or in the event that the replacement of a component of the
equipment by the customer would damage other elements,
- If the equipment is dismantled without prior agreement from the
supplier's technical support,
- For all damages resulting from negligence or lack of supervision on
behalf of the customer,
- In the event of normal wear and tear of the equipment and/or its
components or in the event of deterioration or accident resulting from
faulty and/or abnormal use thereof.

Contents
582195110-Complete_Pump-PRIMA-01D100-EN-indA 7
Meaning of the pictograms
Danger, general signal
(user)
Danger: high pressure
Explosive materials Danger: Electricity
Toxic substances Corrosive materials
Harmful or irritating
materials
Danger of pinching,
crushing
Risk of product
emanation
Danger: hot parts or
surfaces
Danger of automatic
start, moving parts
Danger: flammability
hazard
General obligation
Grounding
Refer to the
manual/instruction
leaflet
Gloves must be worn
Protective helmet Hearing protection
Mandatory respiratory
protection
Safety shoes
Protective clothing
Protective visor
Wearing of glasses is
mandatory
Material recycling

Contents
582195110-Complete_Pump-PRIMA-01D100-EN-indA 8
Personnel qualifications
Tasks on the pump must only be performed in accordance with existing
rules and statutory regulations, by personnel who have been instructed
and are qualified in this regard, in compliance with due diligence
obligations.
The following requirements must be fulfilled:
Personnel must have special skills and experience in the
respective technical area. This particularly applies for
maintenance and repair tasks on mechanical and pneumatic
fixtures of the pump.
Personnel must have knowledge of applicable standards,
directives, accident prevention regulations and operating
conditions.
Personnel must have been authorised by the person responsible
for safety to perform the respectively required tasks.
Personnel must be capable of recognising and avoiding
possible dangers.
The required personnel qualifications are subject to different statutory
regulations depending on the implementation site. The owner must
ensure compliance with the applicable laws.

Safety instructions
582195110-Complete_Pump-PRIMA-01D100-EN-indA 9
1Safety instructions
1.1 Personal safety
Overview
The equipment at your disposal is for professional use only. It must be
used only for the purpose for which it was intended.
Read carefully all operating instructions and device labels before
putting the equipment into service.
Personnel using this equipment must have been trained in its use.
The workshop manager must ensure that the operators have fully
understood all the instructions and safety rules of this equipment and
other elements and accessories of the installation.
Misuse or operation can cause serious injury.
Do not modify or transform the equipment. Parts and accessories must
only be supplied or approved by SAMES KREMLIN.
The equipment must be checked periodically. Defective or worn parts
must be replaced.
Never exceed the maximum working pressures of the equipment
components.
Always respect the laws in force regarding security, fire, electricity of
the destination country of the equipment.
Only use fluids or solvents that are compatible with the parts in contact
with the material (see material manufacturer’s technical data sheet).

Safety instructions
582195110-Complete_Pump-PRIMA-01D100-EN-indA 10
Security devices
Attention
Security devices are set up for safe use of the equipment.
The manufacturer cannot be held responsible for any bodily injury as
well as failures and / or damage to the equipment resulting from the
destruction, hiding or total or partial removal of the safety devices.
Pressure hazards
Safety requires that a pressure relief air shut-off valve must be installed
in the pump motor supply system to allow trapped air to escape when
the supply is shut off.
Without this precaution, residual air from the motor may cause the
pump to operate and cause a serious accident.
Also, a fluid drain valve must be installed in the fluid system so that the
fluid can be drained (after shutting off motor air and decompressing it)
before any intervention on the equipment. These valves must remain
closed for air and open for the product during the intervention.
Fire hazards, explosion, static electricity
Incorrect grounding, insufficient ventilation, flames or sparks can cause
an explosion or fire that could result in serious injury.
In order to avoid these risks, especially when using pumps, it is
imperative:
to ground the equipment, the parts to be treated, the cans of
products and cleaners,
to ensure good ventilation,
to keep the working area clean and free of rags, apers, solvents,
to store all liquids outside of the working areas.
to use material with the highest possible flash point to avoid any
risk of formation of flammable gases and vapors (refer to
product safety data sheets).
to equip the drums with a lid to reduce the diffusion of gases and
vapors in the cabin.
The pumping of explosive media or gases is prohibited.
During the assembly and disassembly, during the transport
to/from the place of use and during the repair, there is the risk
involved of generating sparks, e.g. through friction, impact or
grinding processes or through electrostatic charge. Ensure that
during these work intervals, these hazards will be reliably
prevented or that no explosive atmosphere will exist.

Safety instructions
582195110-Complete_Pump-PRIMA-01D100-EN-indA 11
Clean the surface of the pump housing regularly and remove
the layers of dust or paint.
The medium to be conveyed can corrode or destroy the pump or
cause it to leak. This may lead to the formation of an explosive mixture.
The conveying of explosive media and the employment in an
explosion-hazardous area is only permitted according to regulations by
Directive 2014/34/EU marked on the rating plate of the pump:
II 2 G Ex h IIB T6 Gb X
The pump may only be used in potentially explosive environments (e.g.
paint shops), if this is appropriately marked on the rating plate of the
pump.
The company operating the pump is also responsible for compliance
with the regulations set out in Directive 1999/92/EC.
Toxic chemicals hazards
Toxic materials or vapors can cause serious injury through contact with
the body, in the eyes, under the skin, but also by ingestion or inhalation.
It is imperative :
to know the type of material used and the dangers it represents,
to store the materials to be used in appropriate areas,
to contain the material used during the application in a
container designed for this purpose,
to dispose the materials in accordance with the legislation of the
country where the equipment is used,
to wear clothing and protection designed for this purpose,
to wear goggles, hearing, gloves, shoes, coveralls and
respiratory masks.
ATTENTION
The use of halogenated hydrocarbon solvents and products
containing these solvents in the presence of aluminum or zinc
is prohibited.
Failure to follow these instructions could result in an explosion
hazard causing serious injury or death.

Safety instructions
582195110-Complete_Pump-PRIMA-01D100-EN-indA 12
1.2 Integrity of the material
Pump
Instructions on the pump instruction manuals.
Before starting up or using the pump unit, read carefully the
PRESSURE RELIEF PROCEDURE.
Check that the pressure relief and drain air valves are working
properly.
Use only genuine SAMES KREMLIN accessories and spare
parts designed to withstand the operating pressure of the pump.
Pump feeding phase / Pump paint phase and pressure gun / Flushing the pump
/ Pump defusing/
It is compulsory to wear PPE (goggles + gloves + safety shoes) 
pump and gun under pressure during the phase of painting.
Do not look at the gun nozzle when the gun is under pressure.
The maximum pressures engraved on the equipments must be
strictly adhered to.
Flush at a maximum of 1 bar / 14.5 psi on the air equipment
manometer (pressure varies according to the length of the
hoses).
Force-feeding cycle
The force-feeding cycle must be carried out at a maximum of 1
bar / 14.5 psi on the pressure gauge of the air equipment,
keeping the gun open. Progressive manual ascent to the air
regulator.

Safety instructions
582195110-Complete_Pump-PRIMA-01D100-EN-indA 13
Hoses
Recommendations for hoses.
Keep hoses away from traffic areas, moving parts and hot areas.
Never subject hoses to temperatures above 60 ° C / 140° F or
below 0 ° C / 32° F.
Do not use hoses to pull or move equipment.
Tighten all connections as well as the hoses and junction fittings
before commissioning the equipment.
Check hoses regularly and replace them if damaged.
Never exceed the maximum working pressure stated on the
hose (MWP).
For the assembly of the hoses and the gun: the wearing of PPE is
mandatory.
Tighten to the stop (Hoses + Gun).
Normal stop
To make a normal stop:
Use the air regulator to gradually depressurize the pump.

Safety instructions
582195110-Complete_Pump-PRIMA-01D100-EN-indA 14
Materials used
Given the diversity of the materials implemented by the users and the
impossibility of listing all the characteristics of the chemical substances,
their interactions and their evolution over time
SAMES KREMLIN cannot be held responsible:
Poor compatibility of materials in contact,
Inherent risks to personnel and the environment,
Wear and tear, malfunctions, material or equipment
malfunctions, as well as the quality of the finished.
The user shall identify and prevent from potential dangers inherent to
the materials used, such as:
Toxic vapors,
Fire,
Explosions.
It will determine the risks of immediate reactions or reactions due to
repeated exposures to personnel.
SAMES KREMLIN declines any responsibility, in case of:
Physical or mental injury,
Direct or indirect material damage due to the use of chemical
substances.
The following points must be observed if the hazard analysis conducted
by the operator reveals that a possible leakage of the medium poses
an increased risk:
The installation of shut-off valves at the fluid inlets and outlets to
shut off the fluid flow in case of a leakage on the pump.
Install in the pump with shut-off valve, 3-way valve and check
valve in the compressed air supply line. These 3 components
prevent the pumped fluid from entering the compressed air
system in the case of a diaphragm rupture.
If the diaphragms are completely defective, the fluid can enter
the compressed air circuit, damage it and exit via the sound
absorber. Depending on the pumped fluid, the sound absorber
must be replaced by a suitable pipe or hose connection to
avoid danger. The outlet is to be removed to a safe place.
If the diaphragms are completely defective, the fluid to be
pumped can react with materials in the compressed air circuit.
The operator must evaluate the risk before taking it into
operation and take appropriate measures.

Safety instructions
582195110-Complete_Pump-PRIMA-01D100-EN-indA 15
Environment
The equipment is installed on a horizontal, stable and flat floor (e.g.
concrete slab).
Non-movable equipment must be fixed to the ground by suitable
mounting devices (spit, screws, bolts, etc.) to ensure its stability during
use.
To avoid risks due to static electricity, the equipment and its
components must be grounded. The rods are conductive.
For pumping equipment (pumps, lifts, chassis, etc.), a 3.3 mm
section wire is attached to the equipment. Use this wire to
connect the equipment to the general “ground”. In the case of
severe environments (insufficient mechanical protection of the
earthing wire, vibrations, moving equipment, etc.) where
damage to the earthing function is likely, the user must replace
the 3.3 mm wire supplied, by a device more suited to its
environment (larger wire section, earth braid, fixing by eye
lug,…).
Have the ground continuity checked by a qualified electrician.
If ground continuity is not assured, check terminal, wire and
grounding point. Never operate the equipment without first
resolving this problem.
The gun must be ‘grounded’ through the air hose or fluid hose.
The equipments to be painted must also be ‘grounded’ by
means of clamps fitted with cables or, if suspended, by means
of hooks which must be kept clean permanently.
Note: all objects in the work area must also be grounded.
Do not store more flammable materials than necessary inside the
work area.
These materials must be stored in approved, grounded
containers.
Use only grounded metal pails for flushing solvents.
Cardboard and papers are to be banned. They are very bad
conductors, even insulators.

Declarations
582195110-Complete_Pump-PRIMA-01D100-EN-indA 16
Material markings
Each appliance is fitted with a nameplate bearing the name of the
manufacturer, the appliance reference number, important
information for the use of the appliance (pressure, power, etc.) and
sometimes the pictogram shown opposite.
The equipment is designed and manufactured with high quality
materials and components that can be recycled and reused.
The 2012/19/EU European Directive applies to all devices marked
with this logo (crossed-out waste bin). Find out more about the
collection systems available for electrical and electronic
appliances.
Follow the rules in your locality and do not dispose of your old
appliances with your household waste. Proper disposal of this old
appliance will help prevent negative effects on the environment
and human health.
2Declarations
WARNING
Please refer to § 11 Appendices for more information.

Presentation of the material
582195110-Complete_Pump-PRIMA-01D100-EN-indA 17
3Presentation of the material
3.1 Complete system
3.1.1 Visual generic presentation
Ind
Description
Ind
Description
A Pump J Dissipative fluid hose
B FLUID AIR regulator K Gauge
C GUN SPRAYING AIR regulator L Gauge
D PUMP AIR regulator M Gauge
E Air inlet valve N Ground cable
F Suction rod - Spraying gun*
- Dissipative air hose*
* not shown on the visual

Presentation of the material
582195110-Complete_Pump-PRIMA-01D100-EN-indA 18
Context of use and performances
The PRIMATM 01D100 pump is a low pressure double diaphragms pump.
Low maintenance and ease of use,
No fluid packing,
Easy flushing.
This pump offers a wide range of applications for the industry.
Combined with SAMES KREMLIN spray guns and Airspray hoses, it
will allow you to apply your coatings with consistency and precision for
an impeccable finish quality. It is compatible with most products thanks
to the PTFE or PU diaphragms.
The pneumatic dual diaphragms pump, model 01D100 is
recommended for :
Installation in spray booth,
Supplying one or two spray guns,
The following materials :
Paints, epoxy, adhesives,
Water-based and solvent-based materials.
The PRIMATM 01D100 pump has been designed to allow you :
A total control of your application,
A start-up from 1.1 bar / 15.9 psi without chocking,
A modular installation,
An easy maintenance.
We also provide you different accessories to meet your different
application needs.

Presentation of the material
582195110-Complete_Pump-PRIMA-01D100-EN-indA 19
Non-intended use or foreseeable misuse
A use other than the use described in the paragraph, "Intended use"
and in this operating manual, and any use that extends beyond the
specified intended use, shall apply as non-intended use. The
manufacturer shall not be liable damage resulting from non-intended
use. This risk is borne solely by the user.
The following points describe improper or prohibited use:
Conveyance of fluids that does not meet the product
specification.
Modify or alter the pump in any way,
Use a damaged pump,
Use, maintenance, repair of the installation or
commissioning of the pump by unauthorized, untrained
personnel or by a private user.
Use the pump without grounding.
Use the pump outside the indicated parameters / service
data.
Use the pump in a place where there is a risk of ignition
due to ignition sources in the vicinity of the pump.
Install the pump on unsuitable supports.
Failure to observe the maintenance intervals.
Immersing the pump in the medium to be conveyed or
any other medium.
Operating the pump in potentially explosive gas or dust
areas of zone 0 or operating it in potentially explosive
areas without the operator having first taken measures in
accordance with the requirements of Directive
1999/92/EC and the applicable national regulations on
explosion protection.
Initial start-up without prior inspection of the area and the
pump by an authorized person.
Pumping of products which are chemically incompatible
with the materials used for the construction of the pump:
the operator of the pump must check the chemical
compatibility of the products conveyed.
Pumping of products whose characteristics (e.g. ignition
temperature) are not compatible with the pump
identification.
Bypassing safety devices of the pump.

Presentation of the material
582195110-Complete_Pump-PRIMA-01D100-EN-indA 20
3.2 Description of the main elements of the system
Expected use
Easy design : easy operation and maintenance.
Compact diaphragms technology: constant and extremely low
pulsation delivery for superior finish.
Distributor with spring to leave the piston in up stroke to prevent
from the pump stopping.
Feet at the lower collectors for better stability of the pump.
Designed for enamels and water-based and solvented-based
materials (by selecting the appropriate diaphragms).
Performance
Simple and robust pump.
Compatible with water-based and solvented-based materials
due to its treated fluid section and components.
Productivity
Possibility to use a large range of materials with a viscosity up to
2000 Cps thanks to large outlets.
Compatible with a wide range of materials thanks to the choice
of diaphragms for the fluid section.
Less waste during flushing to prevent material loss.
Sustainability
Easy operation and maintenance due to its simple and
optimized design.
Most high grade materials improves abrasion resistance and low
friction.