Sames PPH 607 User manual
Revised : A 1 6301
User manual
FRANCE
SAMES Technologies.
13 Chemin de Malacher 38243 Meylan Cedex
USA
SAMES Technologies Inc.
11998 Merriman Road, Livonia, Michigan, 48 150
Robotic single circuit with regulator
metric fittings
PPH 607 rotary atomizer,
bellcup 65 EC
P/N 1516592
Revised : A 2 6301
The reproduction, distribution and utilization of this document as well as the communication of its
contents to others without express authorization from
SAMES Technologies
is prohibited.
All descriptions and characteristics given in this user manual are not contractually binding and
SAMES Technologies
reserves the right to modify this equipment without prior notice.
© SAMES Technologies 2002
Revised : 3
Robotic single circuit with regulator metric fittings
1. Safety warnings and warranty limits - - - - - - - - - - - - - - - - - - - - - - - - 7
2. Introduction to atomizer - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
2.1. PPH 607, single circuit with regulator . . . . . . . . . . . . . . . . . . . 12
2.2. Parts description and functions . . . . . . . . . . . . . . . . . . . . . . . . 13
3. Technical characteristics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
3.1. Dimensions (mm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2. Working characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.3. Operating principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3.1. Turbine rotation speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3.2. Microphone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3.3. Turbine Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4. Diagrams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26
4.1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.2. Paint circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.3. External bellcup wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.4. Injector wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.5. Microphone air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.6. Turbine drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.7. Shaping air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.8. Compensation air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.9. Color change and circuit flushing examples . . . . . . . . . . . . . . 30
5. Maintenance- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31
5.1. Shut down / Start up procedures . . . . . . . . . . . . . . . . . . . . . . . 31
5.1.1. Shut-down procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.1.2. Start-up procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2. Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.3. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.3.1. Quick disconnect robot plate . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.3.2. Low voltage connector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.3.3. Low voltage connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
5.3.4. Low voltage cable wiring instructions. . . . . . . . . . . . . . . . . . . . . 39
5.3.5. UHT 153 Cascade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
5.3.6. Nano-valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
5.3.7. Injector and bellcup wash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.3.8. Turbine repair procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.3.9. Speed settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
6. Assembly / disassembly- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48
6.1. Aluminium cover and shaping air shroud 65EC version . . . . . 48
6.1.1. Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.1.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
6.2. Bellcup, clip and distributor 65EC version . . . . . . . . . . . . . . . . 50
6.2.1. Disassembly (bellcup clip assembly) . . . . . . . . . . . . . . . . . . . . . 50
6.2.2. Distributor removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Revised : 4
6.2.3. Distributor reinstallation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
6.2.4. Assembly (bellcup and clip) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.3. Nano-valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.3.1. Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.3.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.4. Turbine motor, injector, restrictor . . . . . . . . . . . . . . . . . . . . . . . 54
6.4.1. Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
6.4.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.5. Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.5.1. Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.5.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.6. Robotic elbow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.6.1. Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.6.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
6.7. Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.7.1. Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
6.7.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
6.8. Fittings and hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6.8.1. Fittings removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6.8.2. Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7. Cleaning procedures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 65
7.1. Procedure A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
7.2. Procedure B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
7.2.1. Bellcup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
7.2.2. Shaping air shroud. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
7.2.3. Injector and injector holder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
7.3. Procedure C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
7.4. Nano-valve clean up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8. PPH 607 SCAR metric spare parts list - - - - - - - - - - - - - - - - - - - - - 71
8.1. Robotic mount P/N 1516592 (65 EC bellcup not included) . . . 71
8.2. Bellcup, clip, shaping air assembly, 65 EC version . . . . . . . . . 76
8.3. Manifold o-rings-atomizer side . . . . . . . . . . . . . . . . . . . . . . . . 77
8.4. Manifold o-rings / pipette robot side . . . . . . . . . . . . . . . . . . . . 78
8.5. Nano-valve assembly - P/N 1508317 . . . . . . . . . . . . . . . . . . . 79
8.6. Regulator P/N 757968 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
8.7. Tube fittings/o-rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
8.8. Turbine P/N 1505874 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
8.9. Turbine o-rings/restrictors and injectors . . . . . . . . . . . . . . . . . 83
9. Optional spare parts list - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 84
9.1. O-ring kit for 65EC and 60-70mm versions shaping air assembly 84
9.2. O-ring kit, robotic elbow/ turbine side . . . . . . . . . . . . . . . . . . . 85
9.3. O-ring kit, manifold/turbine side and robot side . . . . . . . . . . . 86
9.4. Regulator by-pass and dump valve . . . . . . . . . . . . . . . . . . . . . 88
9.5. Screw for grounding method of UHT 153 Cascade . . . . . . . . . 88
9.6. Repelling shied assy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Revised A 5 6301
Please take note of all caution and warning statements to ensure
your personal safety, as well as optimum system operation.
CAUTION :
• Caution statements presents information to maintain optimum opera-
tion of the system. Failure to follow caution statements hinders paint
production and may damage equipment.
SAFETY :
• Safety warning information for your personal protection. Failure to
follow SafetyWarnings may result in severe personal injury and
even death. Follow all SafetyWarnings while operating SAMES
Technologies equipment.
• Before start-up, remove any loose items such as tools, rags, etc.
• When disassembling and assembling the rotary atomizer, make sure the atomizer
cannot slip out of your hands.Take appropriate measures such as wearing rubber
gloves and being assisted by a second person.
• Make sure the PPH 607 is correctly assembled before operating the equipment.
Revised A 6 6301
WARNING :
• Always follow the procedures described below:
• Always wear safety glasses.
• No fire, smoking or sparks near equipment.
• Comply with all local, state and national safety regulations in regards to this type of
applicator and equipment.
SAFETY :
• Do not stop rotary bellcup by hand or with any object.
• Protect yourself by following the proper“SHUT OFF” procedures in force in your
facility. Refer to your supervisor for detailed instructions.
• Ensure high voltage is “shut off” when servicing in the spray booth.
• Prior to working on the PPH 607 make sure that the turbine has come to a complete
stop. Make sure that no one can start the turbine while it is being worked on.
• Disassemble the atomizer only after all fluid and pneumatic tubes are depressurized
and isolated from compressed air during repair.
Revised A 7 6301
1. Safety warnings and warranty limits
• Prior to cleaning the atomizer or undertaking any other work in the spraying area, power to the high
voltage generator and system must be shut off and locked out.
• Metal containers, properly grounded, should be used for cleaning solvents.
• The mechanical and electrical properties of the SAMES Technologies high voltage electrostatic
generators and atomizers are designed to reduce this risk of sparks.The HV applicator must main-
tain at least a 1 inch per 10kV, distance from ground.
Moreover,it isessentialtoensure thatallconductiveandsemi conductivepartslessthan10 feetfromthe
atomizer are properly grounded, otherwise it is possible to accumulate electrical charges which could
generate a spark. The same rules apply to personnel however the wearing of antistatic footwear and
gloves will limits this risk.
The spraying area must be fitted with an antistatic floor, such as unpainted concrete, metal grating, etc....
CAUTION : In all cases, the codes in force concerning spraying of paints and flammable liquids
must be strictly observed.
WARNING : Always switch the power supply off before disconnecting the low voltage cable from
the UHT 153 high voltage cascade.
Always make sure the UHT 153 high voltage cascade is connected before
switching the power supply on.
Revised A 8 6301
Foreword
This paragraph contains information that an operator should know and understand before using the
PPH 607.The purpose of this information is to indicate precautions that must be taken to prevent
potentially serious damage to the atomizer.
Bearing air filtration
The air has to be suitably filtered to ensure a long lifetime and to prevent any contamination during paint
application. Incorrectly filtered air can contaminate the bearing causing damage to the turbine.In
particular, a filtering system has to be installed to stop particles bigger than 5 micron.
Filter cartridges have to be regularly changed to ensure clean air.The filter has to be installed as near
as possible to the atomizer.
CAUTION : The warranty does not cover damage caused by air improperly cleaned and filtered
according to specifications.
The inside of the air hoses supplying the atomizer should be free of any paint or solvent contamination.
CAUTION : The warranty does not cover any damage caused by impurities (paint, solvent or any
other foreign matter) introduced in the pneumatic circuits of the PPH 607.
Bearing air
The bearing air must always be «on» during operation otherwise serious damage to the turbine will
occur.Once the turbine has coasted to a complete stop, it is safe to turn off the bearing air.
To turn off the bearing air
:
• Turn off turbine drive air
• Wait until turbine stops (150 sec. minimum)
• Turn off bearing air
Bearing air pressure below 90 psi (6 bars) (at the atomizer inlet) can damage the bearing.The
minimum dynamic air pressure is 90 psi (6 bars) (at the pneumatic control panel).
Minimum dynamic air pressure must be measured at the atomizer inlet. If the bearing pressure
falls below 90 psi (6 bars) at the turbine inlet or at the atomizer inlet, stop turbine drive air.
CAUTION : The warranty does not cover damages to the turbine resulting from insufficient
bearing air pressure.
Revised A 9 6301
Safety interlocks
Rotation - Recommendations
:
Triggering paint or solvents at speeds < 15,000 rpm may result in fluids entering the turbine bearing and
control circuit.Do not spray if the bellcup is not turning at a speed under 15,000 rpm.Therefore the trig-
ger valve, the injector flush valve and the outside bellcup wash valve must be closed when the bellcup
is not spinning
CAUTION : When the turbine is first started, the bellcup rotation speed must be rotating at least
15,000 rpm before opening the paint trigger valve.
Shaping air - Recommendations
:
Do not spray if the shaping air is not at least 80 NI/mn (3 CFM). Inadequate shaping air flow can cause
material to flow back and contaminate the outside and inside of the shaping air shroud and cover, caus-
ing application defects.
High voltage - Recommendations
:
To avoid air ionization and possible accumulation of electrostatic charges in the spray booth, turn off
the E.STAT when the trigger is turned off for any extended period of time (conveyor stops, absence of
parts, etc.).
Maximum speed
Excessive speed can cause serious damage to the turbine. Do not run at more than 45,000 rpm
maximum (loaded) and / or loaded.
CAUTION : The warranty does not cover damage caused by a rotation speed in excess of
45,000 rpm.
Vibrations:
If the
PPH 607
vibrates abnormally, this generally means the rotating parts are unbalanced.
There may be dry paint deposits on the bellcup, or it might be physically damaged or dry paint might be
trapped between the injector and the clip.There also may be paint on the groove receiving the clip or on
the clip itself causing unbalance.If this happens, the problem
must be
corrected. Significant unbalance
will damage the bearing surface and cause the turbine to fail.
CAUTION : The warranty does not cover damage caused by running an unbalanced turbine.
Revised A 10 6301
O-rings
:
Only use o-rings as specified in this manual. In the case of solvent borne materials, wetted rings are
chemically inert to prevent any swelling or chemical deterioration.
The proper operation of the
PPH 607
is warranted only if used with the right size and material rings.
Mechanical crash
:
The warranty does not apply to damages resulting from environmental causes: for example in case of a
robot crashing.
Revised A 11 6301
Warranty - Responsibility
SAMESTechnologies agrees to correct any malfunction resulting from a fault in the design, the material
or the fabrication within limitations listed below.
Any request that the warranty be applied must be made in writing and precisely state the claim.
SAMES Technologies
never warranties any equipment which has not been operated, maintained and
cleaned according to their recommendations.
In addition,
SAMES Technologies
does not warranty their equipment if outfitted with spare parts not
approved by
SAMESTechnologies
.
Specifically, the warranty does not cover damage resulting of:
• negligence or lack of supervision from the customer
• incorrect utilization
• improper procedure follow up
• use of non
SAMESTechnologies
approved control system
• accident and/or collision
• acts of God
• bad air filtration (solid particles > 5 micron diameter)
• bad paint / solvent
• use of o-rings not complying with
SAMESTechnologies
specifications
•
usage of turbine below minimum bearing air pressure (< 90 PSI (6 bars) at atomizer inlet and
90 psi at the pneumatic control panel)
•
maximum speed exceeding 45,000 rpm limit
• usage with unbalanced components (dry paint on bellcup, clip, rotor or damaged bellcups),
• air circuits contaminated by fluids or other substances
The
SAMES Technologies PPH 607
atomizer is covered by a 12-months warranty (two eight hours
working shift).
In addition, the warranty covers 10,000 hours of operation for the
PPH 607
bearing air turbine.
The warranty does not apply to wearing parts such as bellcups, removable regulator components, clips,
and o-rings.
The warranty starts from the date the customer provides Code :
RT 6301
acceptance (buy off).
Under no circumstances within the frame of this warranty will
SAMESTechnologies
be held responsible
for any bodily injury or loss of production.
Revised A 12 6301
2. Introduction to atomizer
2.1. PPH 607, single circuit with regulator
The
PPH 607
rotary atomizer is designed for use in an automatic electrostatic spraying
environment which requires equipment with fast and simple maintenance qualities.
Equipped with a magnetic air bearing turbine, the
PPH 607
is designed to atomize and apply various
types of paints at a maximum loaded rotation speed of 45,000 RPM.
Main components
:
DES02091
Manifold cover
Turbine
Bellcup clip
Outer/inner ring
(Shaping air)
Bellcup
Robot adaptor
UHT 153
High voltage cascade
Robot
Quick disconnect plate
Manifold
Regulator
Nano-valve
Restrictor
Electrical connector
Robotic
elbow
Zero degree
Injector holder
Quick disconnect
tightening ring
Restrictor
Split ring
Elbow nut
Revised A 13 6301
2. Introduction to atomizer (continued)
2.2. Parts description and functions
Parts Function
Bellcup
Designed to atomize various types of paints. Specific bellcup
design is selected by the type of product being sprayed.
Turbine motor
Designed as a high speed, durable, bearing-less drive motor;
the turbine is responsible for rotating the bellcup.Atomization is
achieved by the centrifugal forces generated by the bellcup
rotation.The size of sprayed paint particles decrease as the
speed of the turbine motor increases.
Manifold
It encloses all fluid circuits and provides housing for Nano-
valves (air, paint, solvent) a paint regulator and a restrictor.
Cover / shaping air shroud
(shaping air assy)
Designed to precisely direct compressed air to the outer edge of
the bellcup.This air is used to form or shape the atomized paint
particles into a controlled pattern that maximizes transfer
efficiency. It also protects internal components and eases
cleaning.
Robot quick disconnect plate
Provides a sealed interface without contamination for fluid/air
supplies.It eases atomizer installation and removal.
UHT 153 High voltage cascade
Supplied with low voltage, the cascade is designed to generate
a high voltage output which is used to charge atomized paint
particles.Transfer efficiency increases with the use of high
voltage.
Protective cover
Protects internal components from paint contamination and
eases cleaning operations.
Quick disconnect tightening
ring
Ensure a tight junction between robot atomizer quick disconnect
plates.
Clip
Designed to attach the bellcup to the turbine motor.The under
side also includes a half-moon groove.This groove is used by
the speed feedback circuit to measure bellcup rotation.
Injector holder
Positions the injector in the center of the bellcup. Also
incorporated in this small manifold or holder are microphone air
supply and return passages.
Injector/restrictor
The injector/restrictor directs the fluid flow into the bellcup.Both
the fluid output velocity and fluid back pressure are affected by
the inner size (dia.) of the injector/restrictor.Proper size selec-
tion is determined by paint viscosity and film build desired.
Regulator
The regulator is used to precisely control fluid flow to the
bellcup.Working in conjunction with a fluid flow meter, accurate
“Closed Loop” fluid control can be achieved.
Robotic elbow
Provides a 60
o
angle to body.
Nano-valve
Air actuated, two positions, normally closed valves, which per-
form, varies operations;paint trigger, paint dump external cup
wash, injector wash. Refer to operating sequences and dia-
grams for detailed paint, solvent and air paths section 3.
Revised A 14 6301
3. Technical characteristics
3.1. Dimensions (mm)
Note:
GC = gravity center
TCP = Tool center point
TCP @ cup TCP @300 mm GC
Installed cups
ABCDEF
65 EC cup
431 135 581 395 280 31
60 mm, Negative edge
420 116 570 376 280 31
70 mm,Vortex 420 116 570 376 280 31
Ø120
B
F
TCP
C
A
E
TCP @ 300mm
D
CG
Cup
DES01631
Revised A 15 6301
3.Technical characteristics (continued)
3.2. Working characteristics
Weight US units Metric units
Atomizer without cables or hoses 7.716 lbs 3.5 kg
Body only 2.97 lbs 1.35 kg
Bellcup with deflector 0.09 lbs 0.04 kg
Turbine 0.925 lbs 0.420 kg
Nano-valve 0.013 lbs 0.006 kg
UHT 153 cascade 0.718 lbs 0.326 kg
Voltage Maximum operating voltage 90 kV
Speed Recommended rotation speed 15 to 45 KRpm 15 to 45 K tr/min.
Paint Flow rate 0 to 500 cc/ min. Max (according to paint used)
Pressure normal setting 90 to 120 PSI 6 to 8 bar
Pressure maximum setting 150 PSI 10 bar
Viscosity range 20 to 40 seconds - FORD cup # 4
Air pressureNano-valve pilot 90 - 150 PSI 6 bar min. - 10 bar max
Bearing air 90 - 150 PSI 6 bar min.- 10 bar max
@ 85 l/min.
Shaping air 90 PSI constant 6 bar constant
Microphone air 25 - 45 PSI 1.9 to 3 bar constant
Air quality Filtration (bearing air) must be dry, oil and dust free
Solids < 5 mg /m3
Oil < 2 mg / m3
Oil < 0.1 p.p.m
Revised A 16 6301
3.Technical characteristics (continued)
3.2Working characteristics (continued)
Air use for PPH 607 with load (SLPM) with 65EC bellcup.
Solvent borne paint
Viscosity: 28 seconds - Ford cup # 4
Note : the speed board card is 100% readable from 15.000 Rpm.
Air quality US units Metric units
Water < 2 mg/Nm3
Dew point <+14˚F < -10°C
depressurized air
Dew point < 36˚F air at 105 PSI < 2°C air at 7 bar
Particles diameter < 5 micron
Air consumption
Pilot 0.35 CFM 10L/min.
Bearing air 4.41 CFM 125L/min.
Shaping air 0 to 600 Nl/min. (21.18CFM)
according to type of shaping air ring being used
Turbine Refer to the following charts
x 1000
Rpm Load:
150cc/min Load:
250cc/min Load:
350cc/min
15 120 129 140
18 125 131 148
20 135 146 158
22 144 156 170
24 154 167 178
26 164 176 196
28 174 205 212
30 192 226 230
32 240 256 262
34 244 263 270
36 253 275 285
38 267 285 302
40 280 302 320
42 301 319 338
44 322 332 358
46 334 342 363
PPH 607 Turbine Air consumption under load.
0
50
100
150
200
250
300
350
400
01020304050
x 1000 Rpm
/mn
(
at
atmospheric
pressure)
.
Load: 150cc/mn Load: 250cc/mn Load: 350cc/mn
Revised A 17 6301
3.Technical characteristics (continued)
3.2 Working characteristics (continued)
Turbine drive air consumption UNLOADED (relative to bellcup used)
Rev
(k Rpm) Vortex
bellcup
(L/min.)
Negative edge
bellcup
(L/min.)
Bearing air
(L/min.)
15 40 77 85
20 51 106 85
30 85 165 85
35 94 192 85
40 120 234 85
45 145 275 85
50 180 330 85
30 40 5020100
0
50
100
150
200
250
300
350
DES01227
Vortex bellcup
Negative edge
bellcup
Bearing air
Air flow L/min.
K rpm (K tr/mn)
Revised A 18 6301
3.Technical characteristics (continued)
3.2Working characteristics (continued)
Turbine drive air consumption LOADED as per
bellcup used
Viscosity: 60 seconds @ 80°F - Ford cup # 4
Fluid flow 75cc/min.
Rev.
(k Rpm)
Vortex
bellcup
l/min.
Negative
edge bellcup
l/min.
15 97 98
20 120 120
30 188 180
35 226 210
40 271 262
45 324 315
50 370 370
Fluid flow 150cc
Rev.
(k Rpm)
Vortex
bellcup
l/min.
Negative
edge bellcup
l/min.
15 107 103
20 135 129
30 191 190
35 244 201
40 292 276
45 360 336
50 370 373
DES01228
15
50
100
150
200
250
300
350
30 40 5020
400
0
75 cc/min
Air flow L/min.
Vortex bellcup
Negative edge bellcup
DES01229
15
50
100
150
200
250
300
350
30 40 5020
400
0
150 cc/min
Vortex bellcup
Negative edge bellcup
Air flow L/min.
Revised A 19 6301
3.Technical characteristics (continued)
3.2Working characteristics (continued)
Turbine drive air consumption LOADED as per bellcup used
Viscosity: 60 seconds @ 80°F - Ford cup # 4
DES01230
15
50
100
150
200
250
300
350
30 40 5020
400
0
DES01231
15
50
100
150
200
250
300
350
30 40 5020
400
0
75 cc/min.Vortex bellcup
Vortex bellcup Dia. 70 mm
150 cc/min.Vortex bellcup
Negative edge bellcup Dia. 60 mm
75 cc/min. negative edge bellcup
150 cc/min. negative edge bellcup
Air flow L/min.
Air flow L/min.
Revised A 20 6301
3.Technical characteristics (continued)
3.2Working characteristics (continued)
Turbine drive air consumption LOADED relative as per bellcup used
Viscosity: 25 sec. Ford cup # 4 @ 80°F (27°C)
Fluid flow 75cc/min.
Rev.
(k Rpm)
Vortex
bellcup
l/min.
Negative
edge bellcup
(l/min.)
15 97 94
20 123 120
30 192 180
35 230 220
40 270 250
45 324 314
50 370 370
Fluid flow 150cc/min.
Rev.
(k Rpm)
Vortex
bellcup
l/min.
Negative
edge bellcup
(l/min.)
15 108 109
20 140 132
30 200 185
35 245 230
40 302 280
45 360 325
50 375 370
DES01232
15
50
100
150
200
250
300
350
30 40 5020
400
0
Air flow l/min.
Vortex bellcup
Negative edge bellcup
DES01233
15
50
100
150
200
250
300
350
30 40 5020
400
0
Vortex bellcup
Negative edge bellcup
Air flow l/min.
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