Samsung EH052EAMC User manual

E S F I P D G R DB98-27157A(1)
INSTALLATION
MANUAL
System Air Conditioner
ENGLISH
ESPAÑOLFRANÇAISITALIANOPORTUGUÊSDEUTSCH
EΛΛHNIKA
RUSSIAN
EH052EAMC
EH070EAMC
DH094EAMC
DB98-27157A(1)_E.indd 37 2007-1-23 10:36:06

E-2
Safety Precautions
The following safety precautions must be taken when using your air conditioner.
WARNING
 The unit should not be installed by the user. Ask the dealer or authorized-
company to install the units except room air conditioners for the U.S.A and
Canada area.
 If the unit is installed improperly, water leakage, electric shock or fire may
result.
 Mount with the lowest moving parts at least 2.5 m above the floor or grade
level. (If applicable)
 The manufacturer does not assume responsibility for accidents or injury-
caused by an incorrectly installed air conditioner. If you are unsure aboutin-
stallation, contact an installation specialist.
 When installing the built-in type air conditioner, keep all electrical cablessuch
as the power cable and the connection cord in pipe, ducts, cablechannels e.t.c
to protect them against liquids, outside impacts and so on.
 This appliance is not accessible to the general public. This applianceshould
be installed according to the provided installation instruction.
INSTALLING THE UNIT
 If the power cord of this air conditioner is damaged, it must be replaced
bythe manufacturer, its service agent or similarly qualified persons in order
toavoid a hazard.
 The unit must be plugged into an independent circuit if applicable or con-
nect the power cable to the auxiliary circuit breaker. An all pole disconnec-
tion from the power supply must be incorporated in the fixedwiring with a
contact opening of >3mm.
 Do not use an extension cord with this product.
 If the unit is equipped with a power supply cord and a plug, the plug must-
be accessible after installation.
 The air conditioner must be installed in accordance with national wiring
regulations and safety regulations wherever applicable.
POWER SUPPLY
LINE,FUSE OR
CIRCUIT BREAKER
• Risk of electric shock Can cause injury or death. • Disconnect all remote electric
power supplies before servicing, installing or cleaning.
• This must be done by the
manufacturer or its service agent or a similarqualified person in order to avoid a
hazard.
DB98-27157A(1)_E.indd 2 2007-1-23 13:06:29

E-3
ENGLISH
ESPAÑOLITALIANOITALIANOPORTUGUÊSDEUTSCH
EΛΛHNIKA
RUSSIAN
 Preparation for Installation............................................................................ 4
 Deciding on Where to Install the Air Conditioner ....................................... 5
 Indoor Unit Installation ................................................................................ 9
 Purging the Unit .......................................................................................... 10
 Connecting the Connection Cord ................................................................ 11
 Drain Hose Installation ................................................................................ 13
 Connecting the Indoor Unit Assembly Piping .............................................. 15
 Cutting/Flaring the Pipes ............................................................................. 16
 Checking Correct Grounding ....................................................................... 17
 Performing Leak Tests ................................................................................ 18
 Insulation ..................................................................................................... 19
 Adjusting Air Flow ....................................................................................... 20
 Setting Up the Mode Option ........................................................................ 21
 Assigning Address to Indoor Unit ................................................................ 24
 Additional Functions .................................................................................... 25
 Drain Pump Installation (Optional) ............................................................... 27
 Troubleshooting .......................................................................................... 29
 Parts List ................................................................................................... 33
Contents
DB98-27157A(1)_E.indd 3 2007-1-23 13:06:29

E-4
Preparation for Installation
When deciding on the location of the air conditioner with the owner,
the following restrictions must be taken into account.
Do NOT install the air conditioner in a location where it will come into
contact with the following elements:
 Combustible gases
 Saline air
 Machine oil
 Sulphide gas
 Special environmental conditions
If you must install the unit in such conditions, first consult your dealer.
Cable-Tie Cable Clamp M4 x 16 Tapped
Screws
Indoor unit power draw-
ing cable
Communication cable
ofthe wired remote con-
troller
Wire joint Owner’s Instruction
Installation Manual
Wired remote controller
Accessories
General
Wired Remote Controller Accessories
 The following accessories are supplied with the indoor unit.
The type and quantity may differ depending on the specifications.
Installation
Manual(1)
Owner’sInstruc-
tions(1)
Insulation Cover
Pipe in(1) Insulation
Cover Pipe out(1)
Insulation Pipe in(1)
Insulation
CoverDrain(1)
Insulation Pipe out(1)
Clamp hose(2)
Cable-Tie(8)
Flexible hose(1)
Insulation Drain (1)
Rubber(8)
DB98-27157A(1)_E.indd 4 2007-1-23 13:06:31

E-5
ENGLISH
ESPAÑOLITALIANOITALIANOPORTUGUÊSDEUTSCH
EΛΛHNIKA
RUSSIAN
Deciding on Where to Install the Air Conditioner
5mm
Indoor Unit
 There must be no obstacles near the air inlet and outlet.
 Install the indoor unit on a ceiling that can support its weight.
 Maintain sufficient clearance around the indoor unit.
 Make sure that the water dripping from the drain hose runs away cor-
rectlyand safely.
 The indoor unit must be installed in this way, that they are out of publi-
caccess. (Not touchable by the users)
 After connecting a chamber, insulate the connection part between the
indoorunit and the chamber with t10 or thicker insulation. Otherwise,
there can beair leak or dew from the connection part.
Space Requirements for Indoor Unit
1500mm or more
1500mm or more
1500mm or more
1500mm or more
DB98-27157A(1)_E.indd 5 2007-1-23 13:06:32

E-6
938.4
1000
8 100=800
860
7
74
0
0
6
8
2
82
900 22-ø3.2
Deciding on where to install the Air Conditioner (Continued)
Unit : mm
Drawing of the indoor unit
Number Name Description
1 Liquid pipe connection Ø6,35 Flare
2 RGas pipe connection Ø12,7 Flare
3 Drain pipe connection OD32 ID26
4 Drain pipe connection Using drain pump (Optional)
5 Power supply connection
6 Air discharge flange
7 Air filter
8Hook For M8~M10
(Suspension position)
(Suspension position)
(Air outlet duct flange)
or more
Inspection hole
Discharge side
EH052EAMC
(Service place)
Suction side
(
Air outlet duct flange
)
DB98-27157A(1)_E.indd 6 2007-1-23 13:06:33

E-7
ENGLISH
ESPAÑOLITALIANOITALIANOPORTUGUÊSDEUTSCH
EΛΛHNIKA
RUSSIAN
Deciding on where to install the Air Conditioner (Continued)
(Suspension position)
(Suspension position)
Inspection hole
or more
( Air outlet duct flange r)
Unit : mm
EH070EAMC
(
Air outlet duct flange
)
(Service place)
Number Name Description
1 Liquid pipe connection Ø9,52 Flare
2 RGas pipe connection Ø15,88 Flare
3 Drain pipe connection OD32 ID26
4 Drain pipe connection Using drain pump (Optional)
5 Power supply connection
6 Air discharge flange
7 Air filter
8Hook For M8~M10
Discharge side Suction side
DB98-27157A(1)_E.indd 7 2007-1-23 13:09:01

E-8
397
18-Ø3.2
1188
6X135=810
1150
904
1000
260
117
67
185
90
90 220
480
76
132
144
ODØ32
Unit : mm
DH094EAMC
(Suspension position)
(
Air outlet duct flange
r)
( Suspension position )
or more
Deciding on where to install the Air Conditioner (Continued)
Number Name Description
1 Liquid pipe connection Ø9,52 Flare
2 RGas pipe connection Ø15,88 Flare
3 Drain pipe connection OD32 ID26
4 Drain pipe connection Using drain pump (Optional)
5 Power supply connection
6 Air discharge flange
7 Air filter
8Hook For M8~M10
Inspection hole
(Service place)
(
Air outlet duct flange
r)
Discharge side Suction side
DB98-27157A(1)_E.indd 8 2007-1-23 13:06:35

E-9
ENGLISH
ESPAÑOLITALIANOITALIANOPORTUGUÊSDEUTSCH
EΛΛHNIKA
RUSSIAN
Indoor Unit Installation
1
Mark the place to insert the suspension bolt where you want to install
theindoor unit.
2
Insert bolt anchors. Use existing ceiling supports or construct a suitable-
support as shown in figure.
5
Hang the indoor unit to the suspension bolts between two nuts.
6
Screw the nuts to suspend the unit.
7
Adjust level of the unit by using measurement plate for all 4 sides.
3
Install the suspension bolts depending on the ceiling type.
Ensure that the ceiling is strong enough to support the
weight of the indoor unit.Before hanging the unit, test
the strength of eachattached suspension bolt.
IMPORTANT
4
Screw eight nuts to the suspension bolts making space for hanging the
indoor unit.
You must install the suspension bolts more than 4
when installing the indoor unit.
IMPORTANT
 Tubing must be laid and connected inside the ceiling when
suspending the unit. If the ceiling is already constructed, lay
the tubing into position for connection to the unit before plac-
ing the unit inside the ceiling.
Note
 Refer to page 6~8 for the dimension.
Note
 For proper drainage of condensate, give a 10mm slant to
the left or right side of the unit which will be connected with
the drainhose, as shown in the figure. Make a tilt when you
wish to install the drain pump, too.
Note
Support du plafond
Drain hose connection port
10mm
Concrete
Suspension bolt(M8)-field supply
Hole in anchor
Hole in plug
Insert
DB98-27157A(1)_E.indd 9 2007-1-23 13:06:36

E-10
Purging the Unit
On delivery, the indoor unit is loaded with an inert nitrogen gas. All
this gas must therefore be purged before connecting the assem-
blypiping. To purge the inert gas, proceed as follows.
Unscrew the caps at the end of each pipe.
Result:All inert gas escapes from the indoor unit.
 To prevent dirt or foreign objects from getting into the pipes
during installation, do NOTremove the caps completely unti
lyou are ready to connect the piping.
Note
DB98-27157A(1)_E.indd 10 2007-1-23 13:06:37

E-11
ENGLISH
ESPAÑOLITALIANOITALIANOPORTUGUÊSDEUTSCH
EΛΛHNIKA
RUSSIAN
Connecting the Connection Cord
The indoor unit is powered from the outdoor unit via the connection
cord.
 When connecting the cables, you must pass them through
the cable clamp to fix them securely.
 Connect the Connection Cord as seen in next picture ,
and the torque of screw is 40~70kgf•cm .
Note
Remove the screw on the electrical component box and remove the cover
plate.
1
Route the connection cord through the side of the indoor unit and con-
nectthe cable to terminals as shown in page 12.
2
Route the other end of the cable to the outdoor unit through the ceiling &the
hole on the wall.
3
Reassemble the electrical component box cover, carefully tightening the-
screw.
4
DB98-27157A(1)_E.indd 11 2007-1-23 13:06:37

E-12
1(L) 2(N) Vc Vc Vw Vw F1 F2 V1 V2 F3 F4
F1 F2
Receiver
& Display
Unit(Optional)
Float
SwitchDrain
Pump(Optional)
Wired Remote
Controller
MAIN PCB
Power
1 ø, 220- 240V~, 50H z
MAIN POWER
Indoor Unit
Outdoor Unit
Cable Specifications
Wiring Diagram
Communication
Connecting the Connection Cord(Continued)
Single Phase
Power supply Max/Min(V) MCCB ELB Power cable length Earth cable
220-240V~/50Hz 264/198 Trip:25A 25A 2.5mm,2wires 10m or less Ø1.6mm,1wire
The power cables are not supplied with the air conditioner.
The power cables use the grade H07RN-F or H05RN-F materials.
DB98-27157A(1)_E.indd 12 2007-1-23 13:06:38

E-13
ENGLISH
ESPAÑOLITALIANOITALIANOPORTUGUÊSDEUTSCH
EΛΛHNIKA
RUSSIAN
Drain Hose Installation
Wrap the drain hose with the insulation drain as shown in figure and secure it.
3
Install the drain hose so that its length can be as short as possible.Internal
diameter of the drain hose should be the same or slightly biggerthan the
external diameter of the drain hose port.

Inner diameter of the drain hose
2
 Give a slightly slant to the drain hose for proper drainage of
condensate.
 Fix the flexible hose to the PVC with the supplied cable ties-
ecurely.
Note
32mm(Inner diameter)
CAUTION
Must fit tightly againstbody
without any gap.
Insulation cover drain
No gap
Insulation drain hose
Cable-Tie
Indoor
Unit
Care must be taken when installing the drain hose for the indoor
unitto ensure that any condensate water is correctly drained outside.
Thedrain hose can be installed to the right of the base pan.
Insert the flexible hose to the drain hose port.
1
 Fix the flexible hose to the indoor unit with the supplied
cableclamp securely.
(Use the screwdriver to fix the flexible hose securely.)
Note
Cable
Clamp
CAUTION
Do not apply force to the piping on the unit side
when connecting the drain hose. The hose should
not be allowed to hang loose from its connection to
the unit. Fasten the hose to a wall, frame or other
support as close to the unit as possible.
When not installing the drain pump
Do not give the hose and upward gradient
after the connection port.
This will cause water to flow backwards when
the unit is stopped, resulting in water leaks.
When installing the drain pump
If it is necessary to increase the height of the
drain hose somewhat, the portion directly after
75cm. If it is raised higher than 75cm, there can
be water leaks.
Ceiling
75cm or less
Upward gradien
Ceiling
Support pieces
Ceiling
DB98-27157A(1)_E.indd 13 2007-1-23 13:06:40

E-14
Prepare a little water about 5 liters.
Pour water into the base pan in the indoor unit as shown in figure.
1
Confirm that the water flows out through the drain hose.
2
Testing the drainage
Drain Hose Installation (Continued)
DB98-27157A(1)_E.indd 14 2007-1-23 13:06:41

E-15
ENGLISH
ESPAÑOLITALIANOITALIANOPORTUGUÊSDEUTSCH
EΛΛHNIKA
RUSSIAN
Connecting the Indoor Unit Assembly Piping
Indoor unit
Outdoor unit
Oil trap (Must be instal-
levery 10m)
a. When the indoor unit is above the outdoor unit
b. When the outdoor unit is above the indoor unit
Radius
5cm
Oil trap(suction
tube)
Outdoor unit
Indoor unit
Oil trap(Must be install-
edevery 10m)
A
Liquid refriger-
ant port
Drain hose
connection
port
Gas
refrig-
erant
port
There are two refrigerant pipes of differing diameters:
◆ A smaller one for the liquid refrigerant
◆ A larger one for the gas refrigerant
◆ The thickness of tube should not less than 1.0mm
◆ The inside of copper tube must be clean & has no dust.
The connection procedure for the refrigerant pipes varies according to
the exit position of the pipes from the indoor unit, as seen when facing
the indoor in the “A” side.
◆ Liquid refrigerant port
◆ Gas refrigerant port
◆ Drain hose connection port
1Remove the pinch pipe on the pipes and connect the assembly pipes
to each pipe, tightening the nuts, first manually and then with a torque
wrench, a spanner applying the following torque.
Outer Diameter Torque (kgf•cm)
6.35 mm (1/4") 140~170 kgf•cm
9.52 mm (3/8") 250~280kgf•cm
12.70 mm (1/2") 380~420kgf•cm
15.88 mm (5/8") 440~480kgf•cm
19.05 mm (3/4") 990~1210kgf•cm
22.23 mm (7/8") 990~1210kgf•cm
◆ If the pipes must be shortened refer to page 16.
Note
2Must use insulator which is thick enough to cover the refrigerant tube to
protect the condensate water on the outside of pipe falling onto the floor
and the efficiency of the unit will be better.
3Cut off any excess foam insulation.
4Be sure that there must be no crack or wave on the bended area.
5It would be necessary to double the insulation thickness (10mm or
more) to prevent condensation even on the insulator when if the
installed area is warm and humid.
6Shape an oil trap as shown in figure the oil trap must be formed every
level difference of 10m.
DB98-27157A(1)_E.indd 15 2007-1-23 13:06:42

E-16
Cutting/Flaring the Pipes
Connect the pipe within 50m and cutting pieces will not be gone into
the pipe as being clean to pipe section.
1Make sure that you have the required tools available
(pipe cutter, reamer, flaring tool and pipe holder).
2If you wish to shorten the pipes, cut it with a pipe cutter, taking care to
ensure that the cut edge remains at a 90° angle with the side of the
pipe. Refer to the illustrations below for examples of edges cut correctly
and incorrectly.
90O
Oblique Rough Burr
3To prevent any gas from leaking out, remove all burrs at the cut edge of
the pipe, using a reamer.
4Slide a flare nut on to the pipe and modify the flare.
Outer Diameter (D) Depth (A)
6.35 mm (1/4") 1.3mm
9.52 mm (3/8") 1.8mm
12.70 mm (1/2") 2.0mm
15.88 mm (5/8") 2.2mm
19.05 mm (3/4") 2.2mm
22.23 mm (7/8") 2.2mm
5Check that the flaring is correct, referring to the illustrations below for
examples of incorrect flaring.
Inclined Damaged Surface Cracked Uneven Thickness
6Align the pipes and tighten the flare nuts first manually and then with
a torque wrench, applying the following torque.
◆ In case of welding the pipe, you must weld with nitrogen gas blowing.
CAUTION
Outer Diameter Torque (kgf•cm)
6.35 mm (1/4") 140~170 kgf•cm
9.52 mm (3/8") 250~280kgf•cm
12.70 mm (1/2") 380~420kgf•cm
15.88 mm (5/8") 440~480kgf•cm
19.05 mm (3/4") 990~1210kgf•cm
22.23 mm (7/8") 990~1210kgf•cm
DB98-27157A(1)_E.indd 16 2007-1-23 13:06:44

E-17
ENGLISH
ESPAÑOLITALIANOITALIANOPORTUGUÊSDEUTSCH
EΛΛHNIKA
RUSSIAN
Checking Correct Grounding
Terminal M4
PVC-insulated green/yel-
low wire, 2mm2x 3.5 m
To
grounding
screw
Steel
core
Carbon
plastic
30cm
50cm
Connect the pipe within 50m and cutting pieces will not be gone into
the pipe as being clean to pipe section.
1Make sure that you have the required tools available
(pipe cutter, reamer, flaring tool and pipe holder).
2If you wish to shorten the pipes, cut it with a pipe cutter, taking care to
ensure that the cut edge remains at a 90° angle with the side of the
pipe. Refer to the illustrations below for examples of edges cut correctly
and incorrectly.
90O
Oblique Rough Burr
3To prevent any gas from leaking out, remove all burrs at the cut edge of
the pipe, using a reamer.
4Slide a flare nut on to the pipe and modify the flare.
Outer Diameter (D) Depth (A)
6.35 mm (1/4") 1.3mm
9.52 mm (3/8") 1.8mm
12.70 mm (1/2") 2.0mm
15.88 mm (5/8") 2.2mm
19.05 mm (3/4") 2.2mm
22.23 mm (7/8") 2.2mm
5Check that the flaring is correct, referring to the illustrations below for
examples of incorrect flaring.
Inclined Damaged Surface Cracked Uneven Thickness
6Align the pipes and tighten the flare nuts first manually and then with
a torque wrench, applying the following torque.
◆ In case of welding the pipe, you must weld with nitrogen gas blowing.
CAUTION
If the power distribution circuit does not have an earth or the ground does not
comply with specifications, an grounding electrode must be installed.
The corresponding accessories are NOT supplied with the air conditioner.
1Select an grounding electrode that complies with the specifications given
in the illustration.
2Determine a suitable location for the grounding electrode:
◆ In damp hard soil rather than loose sandy or gravel soil that has a
higher grounding resistance
◆ Away from underground structures or facilities, such as gas pipes,
water pipes, telephone lines and underground cables
◆ At least two metres away from a lightening conductor grounding
electrode and its cable
◆ The grounding wire for the telephone line cannot
be used to ground the air conditioner.
Note
3Finish wrapping insulating tape around the rest of the pipes leading to
the outdoor unit.
4Install a green/yellow coloured grounding wire (Ø1.6 mm, section
2-mm2 or greater):
◆ If the grounding wire is too short, connect an extension
lead, in a mechanical way and wrapping it with insulat-
ing tape (do not bury theconnection)
◆ Secure the grounding wire in position with staples
◆ If the grounding electrode is installed in an area of
heavy traffic, its wire must be connected securely.
Note
5Carefully check the installation, by measuring the grounding resistance
with a ground resistance tester. If the resistance is above required
level, drive the electrode deeper into the ground or increase the num-
ber of grounding electrodes.
6Connect the grounding wire to the electrical component box inside of
the outdoor unit.
DB98-27157A(1)_E.indd 17 2007-1-23 13:06:45

E-18
Performing Leak Tests
Leak Test
Before completing the installation (insulation of the hose and pipe), you
must check that there are no gas leaks.
1 After closing both high and low stop valve of the outdoor unit, inject
nitrogen gas into refrigerant pipe.
2 By using soap bubbles, check leak on flare nut connection of pipes.
3 Purge nitrogen gas after finishing leak test.
DB98-27157A(1)_E.indd 18 2007-1-23 13:06:45

E-19
ENGLISH
ESPAÑOLITALIANOITALIANOPORTUGUÊSDEUTSCH
EΛΛHNIKA
RUSSIAN
Insulation
No gap
Heat resistant polyethylene foam
Insulation cover
pipe Insulation pipe
Be sure to overlap the insu-
lation
Body
CAUTION
Must fit tightly against
body without any gap.
Once you have checked that there are no leaks in the system, you can insu-
late the piping and hose.
1To avoid condensation problems, place heat-resistant polyethylene
foam separately around each refrigerant pipe.
◆ Always make the seam of pipes face upwards.
Note
2Wind insulating tape around the pipes.
3Finish wrapping insulating tape around the rest of the pipes leading to
the outdoor unit.
DB98-27157A(1)_E.indd 19 2007-1-23 13:06:46

E-20
Adjusting Air Flow
E. S. P(External Static Pressure) Setting for Phase Control Motor
Range of static pressure (Factory preset)
Model External static pressure(mmAq)
Min. Normal Max.
EH052/070EAMC 0 2 4
DH094EAMC 4 6 8
Static Pressure(mmAq) 0123468
Model Step CMM
(CFM) Option Code for Indoor Unit
EH052EAMC
Hi
15 0114B3
-1901CF
0114B4
-190221
0114B4
-1902F3
0114B4
-1902F6
0114B4
-1902FC - -
Mid
13
Low
11
EH070EAMC
Hi
20 011443
-1C019E
011443
-1C01FF
011444
-1C0271
011444
-1C02F5
011444
-1C02FB - -
Mid
18
Low
16
DH094EAMC
Hi
25 015431
-1E03F6 -015433 -1E0137 -015433 -1E01AA
015433
-1E03BE
015434
-1E02F6
Mid
22
Low
19
With its phase control motor, you can adjust the indoor unit fan speed depending on the installation condi-
tion. If the external static pressure is high so that the duct becomes longer or if the external static pressure
is low so that the duct becomes shorter, adjust the fan speed by referring the following table. Refer to the
page 21 to set the option code.
◆ represents E. S. P(External Static Pressure) range of factory setting. You don't have
to adjust the fan speed separately if the external static pressure of the installation place is in
. When it is out of , input the appropriate option code.
◆ If you input the inappropriate option code, error may occur or the air conditioner is out of order.
The option code must be inputted correctly by the installation specialist or service agent.
Note
DB98-27157A(1)_E.indd 20 2007-1-23 13:06:46