Samsung DW60A6092 Series Assembly instructions

DISHWASHER
REPAIR Guide
DISHWASHER
BASIC MODEL : DW60A6092 Series
DW60A6090 Series
MODEL NAME : DW60CG530 Series
DW60CG550 Series
DW60CG552 Series
MODEL CODE : DW60CG530B00 DW60CG550B00
DW60CG552B00 DW60CG550I00
DW60CG550FSR DW60CG552FSR
DW60CG550FWQ DW60CG550SSR
DW60CG552SSR DW60CG550USR
DW60CG552USR
* For End User.
DW60CG5**F* DW60CG5**U**
DW60CG5**S** DW60CG5**B**
DW60CG5**I**

IMPORTANT SAFETY NOTICE
Following the repair by a non-authorized service provider self-repair or non-professional
repair of the product Samsung is not liable for any damage to the product any injury or
any other product safety issue caused by any attempt to repair the product which does
not carefully follow these repair and maintenance instructions. Any damage to the
product caused by an attempt to repair the product by any person other than a
Samsung certified service provider will not be covered by the warranty.
All rights reserved.
This service guide may not be reproduced in whole or
as a part in any form whatsoever without the written permission of
the SAMSUNG ELECTRONICS Company.
WARNING
Note
1. You can check where to buy replacement parts at http://www.samsung.com/support/
2. Visit the part purchase site and enter the model code of your product to check the parts available for pur-
chase. The model code is labelled on the edge of the tub. When you open the dishwasher’s door, you can
check the model code and version on the barcode label at the left side of the tub.
3. For replacement parts make sure the part name matches that of the illustration in this manual.
- User-serviceable parts are limited to door hinge and seals other seals spray arms drain lters interior
racks and plastic peripherals such as baskets and lids.
Caution
1. The part name listed on the site may differ from that in this manual. Please make sure you choose the right
part name.
2. Be sure to wear safety gloves while making repairs.
3. Due to the heavyweight it is recommended for 2 or more people to handle the product.

Tools For Removal And Reassembly _ 3
1. TOOLS FOR REMOVAL AND REASSEMBLY
Tool image
No. Tool Type Remarks
①Adjustable Wrench
②Open-end Wrench 1-7/16”
③Vice Pliers
④Others
(screwdriver, nipper, long nose pliers) Common tools for servicing Screwdriver – Phillip, Flat, Torx T15
⑤Ear clamping tool In reassembling of the clamp-bend(ear clamp) using our
SVC part, this tool is needed.
NOTE :
Preparation for parts replacement
1. Remove the residual water inside the product. (Drain the water by operating the drain pump)
2. Close the water supply valve.
3. Turn off the power & disconnect the power cable.
You must turn off the circuit breaker connected to the product.
4. Pull out the unit from the sink and lay it on the oor.
Be careful of the drain hose when pulling out the unit.
5. For materials and repair information related to self-repair, refer to the web site: www.samsung.com/support

4 _ Standard Disassembly Drawings
2. STANDARD DISASSEMBLY DRAWINGS
2-1. PRECAUTION
Caution
Before servicing,
- Make sure to remove all items include baskets inside dishwasher.
- Drain the water in the dishwasher and disconnect the power supply.
- Lock the water faucet that is connected with inlet hose.
- Uninstall the dishwasher from the furniture cabinet except simple work.
- Disconnect the Inlet & Drain hoses from the duct, if the hoses are too short to pull the dishwasher out of the furniture
cabinet enough.
- Make sure to remove any remaining water in the Sump and hoses by rag or vacuum.
→ There is a risk of water spill on the oor.

Disassembly and Reassembly _ 5
2-2. CAP CASE BRAKE / GASKET BRAKE
- Cap Case Brake : DD81-02725A / SVC-CAP CASE BRAKE
- Gasket Brake : DD81-02726A / SVC-GASKET-BRAKE
Part Figure Description
CAP CASE
BRAKE /
GASKET
BRAKE
A
B
[DISASSEMBLY]
1. Remove 3 screws that connect left SIDE PANEL to
front side of dishwasher.
- Type A: DD81-02693A / 2 pcs
- Type B: DD81-02694A / 1 pc
Warning
Be sure to remove the power plug before servicing.
NOTE :
In case of Free Standing models, there’re no
screws of type B.
C
B
2
1
2. Remove 3 screws at the back side of dishwasher.
- Type C: DD81-02692A / 1 pc
- Type B: DD81-02694A / 2 pcs
NOTE :
In case of Free Standing models, take off the
COVER TOP by removing 2 screws of typeA. After
removing screws, pull the COVER TOP backward
rst, and take it off upward.
Guide Tub Top
3. Remove 1 screw at the left side of GUIDE TUB
TOP.
- Screw: DD81-02694A / 1 pc

6 _ Disassembly and Reassembly
Part Figure Description
CAP CASE
BRAKE /
GASKET
BRAKE
4. Take off the left SIDE PANEL.
Warning
Do not do this work without safety gloves. It may
cause injury from sharp edges.
5. Take off the CAP CASE BRAKE by rotating to
counter-clockwise direction with long-nose pliers.
Caution
It can brake easily when you use the iron part of the
pliers. Remove the cap using the handle part of the
pliers to prevent damage.
Cap Case brake Gasket brake
6. Remove the GASKET BRAKE from the CASE
BRAKE assembly.
[ASSEMBLY]
1. Fit the GASKET BRAKE on the CASE BRAKE,
and fasten the CAP CASE BRAKE by rotating to
clockwise direction with long-nose pliers.
Caution
It can brake easily when you use the iron part of
the pliers. Remove the cap using the handle of the
pliers to prevent damage.
Caution
Pay attention to assemble the seal correctly.
It may cause the water leakage when it’s
misassembled.
2. Assemble the left SIDE PANEL with the screws.
Caution
Fasten the screws that was assembled to origin
location. Don’t assemble to other locations.
Warning
Do not do this work without safety gloves. It may
cause injury from sharp edges.

Disassembly and Reassembly _ 7
2-3. DOOR HINGE
- Door Hinge : DD82-01675A, DD82-01676A / SVC ASSY-HINGE-RIGHT, SVC ASSY-HINGE-LEFT (except DW60CG5**I**)
Part Figure Description
DOOR HINGE
(except
DW60CG5**I**)
BA
[DISASSEMBLY]
* PREPARATION: Remove the SIDE PANEL Left &
Right refer to the section of ‘CAP CASE BRAKE /
GASKET BRAKE’.
1. Remove the 8 screws xing the ASSY CONTROL
PANEL with a Torx® T15 screwdriver.
- Type A: DD81-02756A / 2 pcs
- Type B: DD81-02758A / 6 pcs
Warning
Be sure to remove the power plug before servicing.
Caution
The screws can fall into the SUMP after disassembly .
Keep the screws away in a safe place to
reassemble the DOOR.
DW60CG5**F** / DW60CG5**U** /
DW60CG5**S**
DW60CG5**B** / DW60CG5**I**
2. Remove the wire connector of the Sub PBA.
C
3. Remove the 6 screws xing the DOOR OUTER with
a Torx® T15 screwdriver.
- Type C: DD81-02757A / 6 pcs
Warning
Be sure to remove the power plug before servicing.
Caution
Be careful to avoid injury when the DOOR is closed
after removing DOOR OUTER .
Caution
The screws can fall into the SUMP after disassembly.
Keep the screws away in a safe place to reassemble
the DOOR.

8 _ Disassembly and Reassembly
Part Figure Description
DOOR HINGE
(except
DW60CG5**I**)
Hook Hook
4. Remove 2 terminals that connected to
DETERGENT DISPENSER, and 1 ground wire that
connected to BRACKET DOOR FRAME.
Warning
Be sure to remove the power plug before servicing.
Caution
Pay attention to hook of terminals.
5. Remove HOLDER ROPE DOOR from the DOOR
HINGE left & right with the DOOR closed.
Caution
Pay attention to DOOR drop after removing the
rope. It may cause injury.
GUIDE HINGE 6. Push both ribs of GUIDE HINGE to pull out the DOOR.
Warning
Do not do this work without safety gloves. It may
cause injury from sharp edges of broken parts.

Disassembly and Reassembly _ 9
Part Figure Description
DOOR HINGE
(except
DW60CG5**I**)
About 15˚
DOOR INNER assembly
7. Do same work at the opposite side, and pull out the
DOOR INNER assembly to the direction of about 15˚.
Warning
Do not do this work without safety gloves. It may
cause injury from sharp edges.
8. Remove the 2 screws to remove the BRACKET
DOOR FRAME from the DOOR INNER.
- Screws: DD81-02728A / 2 pcs
Warning
Do not do this work without safety gloves. It may
cause injury from sharp edges.
9. Remove the 2 screws at each side to remove the
DOOR HINGE from the DOOR INNER.
- Screws: DD81-02764A / 4 pcs
ASSY
HOUSING
SUPPORT
10. Remove the GUIDE HINGE from the DOOR
HINGE.
NOTE :
DOOR HINGE and GUIDE HINGE will serviced to
assembly only.
NOTE :
In case of Free standing models(DW60A60**F*),
it need to disassemble ASSY HOUSING
SUPPORT(DD82-01727A) also.

10 _ Disassembly and Reassembly
Part Figure Description
DOOR HINGE
(except
DW60CG5**I**)
[ASSEMBLY]
1. Assemble the DOOR HINGE assembly and
BRACKET DOOR FRAME with machine screws.
- Screws for DOOR HINGE assembly:
DD81-02764A / 4 pcs
- Screws for BRACKET DOOR FRAME:
DD81-02728A / 2 pcs
Warning
Do not do this work without safety gloves. It may
cause injury from sharp edges.
About 15˚
2. Fit the DOOR INNER assembly into the holder of
TUB to lock the hook of DOOR HINGE.
Warning
Do not do this work without safety gloves. It may
cause injury from sharp edges.
3. Fit the HOLDER ROPE DOOR on the both side of
the DOOR HINGE with the DOOR closed.
4. Connect the 2 terminals of DETERGENT
DISPENSER, and 1 ground wire.
Caution
Make sure the Wire harness is not getting stuck in
other parts.

Disassembly and Reassembly _ 11
Part Figure Description
DOOR HINGE
(except
DW60CG5**I**)
DW60CG5**F** / DW60CG5**U** /
DW60CG5**S**
DW60CG5**B** / DW60CG5**I**
5. Connect the wire harness to the Sub PBA.
Caution
Make sure the Wire harness is not getting stuck in
other parts.
BA
6. Fix the 8 screws to assemble the ASSY CONTROL
PANEL with a Torx® T15 screwdriver.
- Type A: DD81-02756A / 2 pcs
- Type B: DD81-02758A / 6 pcs
1
2
7. Assemble the holes of DOOR OUTER to hooks of
CONTROL PANEL.
Warning
Do not do this work without safety gloves. It may
cause injury from sharp edges.
Hooks of CONTROLPANEL
Holes of DOOR OUTER
C
8. Fasten the 6 screws to x the DOOR OUTER.
NOTE :
Use the Torx® T15 screw driver.
- Type C: DD81-02757A / 6 pcs

12 _ Disassembly and Reassembly
- Door Hinge : DD82-01907A, DD82-01908A / SVC ASSY-HINGE-LEFT, RIGHT (DW60CG5**I**)
Part Figure Description
DOOR HINGE
(DW60CG5**I**)
[DISASSEMBLY]
* PREPARATION: Disassemble DOOR OUTER,
CONTROL PANEL, WIRE HARNESS and SIDE
PANEL.
1. Open the door about 45˚.
Warning
Be sure to remove the power plug before servicing.
Warning
Do not do this work without safety gloves. It may
cause injury from sharp edges.
2. Insert a pin to x the door spring.
Caution
Make sure to use a strong enough pin to endure
the spring force.
3. Remove the 2 screws(at each side / Total 4 pcs)
xing DOOR INNER.
Caution
Be careful not to dent the DOOR INNER during
disassembly.

Disassembly and Reassembly _ 13
Part Figure Description
DOOR INNER/
DOOR HINGE
(DW60CG5**I**)
4. Remove the stopper carefully.
Warning
Do not do this work without safety gloves. It may
cause injury from sharp edges.
DOOR HINGE left DOOR HINGE right
5. Remove the ASSY HINGE from the DOOR SPRING.
Warning
Do not do this work without safety gloves. It may
cause injury from sharp edges.
Warning
Be careful not to pop out the spring during
disassembly. It may cause serious injury.
NOTE :
DOOR HINGE will be serviced with DOOR INNER
together by DOOR INNER assembly
(SVC ASSY-INNER DOOR).

14 _ Disassembly and Reassembly
Part Figure Description
DOOR INNER/
DOOR HINGE
(DW60CG5**I**)
[ASSEMBLY]
1. Pull the spring enough, and insert a pin to x the
door spring.
Caution
Make sure to use a strong enough pin to endure
the spring force.
Warning
Be careful not to pop out the spring. It may cause
serious injury.
2. Hang the DOOR HINGE to the hole of the spring.
Warning
Do not do this work without safety gloves. It may
cause injury from sharp edges.
3. Assemble the stopper carefully.
Warning
Do not do this work without safety gloves. It may
cause injury from sharp edges.

Disassembly and Reassembly _ 15
Part Figure Description
DOOR INNER/
DOOR HINGE
(DW60CG5**I**)
4. Fasten the 2 screws(at each side / Total 4 pcs) to x
DOOR INNER.
Caution
Be careful not to dent the DOOR INNER during
assembly.
5. Remove the pin.
NOTE :
After servicing DOOR INNER assembly, assemble
WIRE HARNESS, DOOR OUTER, CONTROL
PANEL and SIDE PANEL.

16 _ Disassembly and Reassembly
2-4. HOLDER HINGE
- Holder Hinge : DD81-02763A / SVC-HOLDER HINGE (except DW60CG5**I**)
Part Figure Description
HOLDER HINGE
[DISASSEMBLY]
* PREPARATION: Disassemble SIDE PANEL left &
right.
1. Remove the HOLDER ROPE DOOR from the
DOOR HINGE left & right with the DOOR closed.
Warning
Be sure to remove the power plug before servicing.
Caution
Pay attention to DOOR drop after removing the
rope. It may cause injury.
2. Remove HOLDER HINGE from the DOOR HINGE.
Caution
Be careful to avoid injury from the DOOR drop
without the HOLDER ROPE DOOR.
NOTE :
Rotate the HOLDER HINGE to release from hook.
[ASSEMBLY]
* Reassembly is the reverse order of disassembly.

Disassembly and Reassembly _ 17
2-5. SEAL TUB PACKING
- Seal Tub Packing : DD81-02770A / SVC-SEAL TUB PACKING
Part Figure Description
SEAL TUB
PACKING
Seal tub packing
Bracket seal tub
[DISASSEMBLY]
1. Remove the old seal from the BRACKET SEALTUB.
Warning
Be sure to remove the power plug before servicing.
Warning
Be careful to touch the BRACKET SEALTUB after
removed the seal.
It may cause injury from sharp edges.
Insert to Bracket
seal Tub
Seal tip
Seal tip faces to
inside
[ASSEMBLY]
1. Put some water on new SEAL TUB PACKING to
assemble it easily. Fold the SEAL TUB PACKING in
half with the tip of the seal facing inward.
Caution
Pay attention to the direction of seal. If it is
assembled in reverse, it may cause leakage of
steam or water.
Center
About 20 cm
2. Assemble the SEALTUB PACKING to center of the
BRACKET SEALTUB. Press seal about 20 cm (red
dotted line) on both sides based on the center line.

18 _ Disassembly and Reassembly
Part Figure Description
SEAL TUB
PACKING
About 3~4 cm
3. Put Seal in the left & right side of the bottom.
NOTE :
The folded seal is about 3~4 cm long.
4. Press the seal from the top corner toward remaining
side.
Caution
Pay attention to assemble not to deform the seal
tip at the corner. If the gap is opened, it may cause
steam leakage.

Disassembly and Reassembly _ 19
2-6. ROTOR LOWER / ASSY DUCT NOZZLE
- Rotor Lower : DD81-01847A / SVC-NOZZLE LOWER
- Assy Duct Nozzle : DD82-01501A / SVC ASSY-DUCT NOZZLE
Part Figure Description
ROTOR LOWER
/ ASSY DUCT
NOZZLE
Rotor lower
[DISASSEMBLY]
1. Open the dishwasher's door, and remove the
ROTOR LOWER.
2. Turn the COARSE FILTER counter-clockwise to
unlock the lter assembly.
3. Remove the 2 screws to take offASSY DUCT
NOZZLE.
- Screws: DD81-02718A / 2 pcs
4. Release the hooks from tub holders.
Warning
Do not do this work without safety gloves. It may
cause injury from sharp edges.
Caution
Make sure to reassemble to the correct location.
There’re risks of leakage or poor performance
when it’s misassembled.

20 _ Disassembly and Reassembly
Part Figure Description
ROTOR LOWER
/ ASSY DUCT
NOZZLE
Sump
Guide of Holder
Bottom of Holder
Rib
[ASSEMBLY]
1. Fit the HOLDER ROTOR LOWER on the SUMP.
Caution
Pay attention to assemble the HOLDER ROTOR
LOWER correctly. There’re risks of leakage or poor
performance when it’s misassembled.
2. Assemble the ASSY DUCT NOZZLE to hooks and
on the HOLDER ROTOR LOWER.
Warning
Do not do this work without safety gloves. It may
cause injury from sharp edges.
Caution
Make sure to reassemble to the correct location.
There’re risks of leakage or poor performance
when it’s misassembled.