Samsung PN64F5500AF User manual

PlasmaTV
ChassisF5KA
ModelCodePN64F5500AFXZA
SERVICEMANUAL
PlasmaTV
PN64F5500AF
Contents
1.Precaution
2.ProductSpecication
3.DisassemblyandReassembly
4.Troubleshooting
5.WiringDiagram
RefertotheservicemanualintheGSPN(seetherearcover)formoreinformation.

Contents
Contents
1.Precaution........................................................................................................................................1−1
1.1.SafetyPrecautions...................................................................................................................1−1
1.2.ServicingPrecautions...............................................................................................................1−3
1.3.StaticElectricityPrecautions......................................................................................................1−4
1.4.InstallationPrecautions.............................................................................................................1−5
2.ProductSpecication.........................................................................................................................2−1
2.1.ModelComparison...................................................................................................................2−1
2.2.Feature&Specications...........................................................................................................2−2
2.3.SpecicationsAnalysis.............................................................................................................2−3
2.4.Accessories............................................................................................................................2−4
2.4.1.SuppliedAccessories...................................................................................................2−4
3.DisassemblyandReassembly..............................................................................................................3−1
3.1.OverallDisassemblyandReassembly..........................................................................................3−1
4.Troubleshooting................................................................................................................................4−1
4.1.FirstChecklistforTroubleshooting.............................................................................................4−1
4.2.CheckpointsbyErrorMode.......................................................................................................4−2
4.2.1.ExampleofTroubleShooting........................................................................................4−9
4.2.2.OperatingLogicLED...................................................................................................4−11
4.3.FactoryModeAdjustments........................................................................................................4−13
4.3.1.DetailFactoryOption...................................................................................................4−13
4.3.2.EnteringFactoryMode.................................................................................................4−14
4.3.3.FactoryData...............................................................................................................4−16
4.4.WhiteBalance–Calibration......................................................................................................4−29
4.4.1.WhiteBalance-Calibration...........................................................................................4−30
4.4.2.ServiceAdjustment......................................................................................................4−30
4.4.3.WhiteBalance-Adjustment..........................................................................................4−32
4.5.SoftwareUpgrade....................................................................................................................4−33
4.6.RS-232C................................................................................................................................4−34
4.7.A Vcontrolcode.......................................................................................................................4−35
4.8.RearCoverDimension..............................................................................................................4−40
5.WiringDiagram................................................................................................................................5−1
5.1.OverallWiring........................................................................................................................5−1
5.1.1.PinConnection...........................................................................................................5−5
iCopyright©1995-2013SAMSUNG.Allrightsreserved.

1.Precaution
1.Precaution
Toavoidpossibledamage,electricshocksorexposuretoradiation,followtheinstructionsbelowwithregardtosafety,
installation,serviceandESD.
1.1.SafetyPrecautions
1)Makesureallprotectivedevicesareproperlyinstalledincludingnon-metallichandlesandcompartmentcoverswhen
installingorre-installingthechassisorchassisassemblies.
2)Makesurethatnogapsexistbetweenthecabinetsforchildrentoinserttheirngersintopreventchildrenfrom
receivingelectricshocks.GapsmentionedaboveincludeventilationholesofatoogreatmagnitudebetweenthePDP
moduleandthecabinetmask,andtheimproperinstallationoftherearcabinet.
Errorsmayoccurwhentheresistanceisbelow1.0MΩorover5.2MΩ.Inthesecases,makesurethatthedeviceis
repairedbeforesendingitbacktothecustomer.
3)CheckforElectricityLeakage(ACLeakageTest)
WARNING
Donotuseaninsulatedtransformerforcheckingtheleakage.Useonlythosecurrentleakagetestersormirroring
systemsthatcomplywithANSIC101.1andtheUnderwriterLaboratory’sspecications(UL1410,59.7).
DEVICE
UNDER
TEST
LEAKAGE
CURREN T
TESTER
TES T ALL
EXPOSED ME TAL
SUR FACES
2-WIRE CORD
ALSO TES T WITH
PLUG REVERSED
(US ING AC
ADAPTER PLUG
AS REQU IRED)
EARTH
GROUND
( R E A D I N G
SHOULD NOT BE
ABOVE 0.5mA)
Figure1.1ACLeakageTest
4)Ahighvoltageismaintainedwithinthespeciedlimitsusingsafetyparts,calibrationandtolerances.Whenvoltage
exceedsthespeciedlimits,checkeachspecialpart.
5)WarningforEngineeringChanges:
Nevermakeanychangesoradditionstothecircuitdesignortheinternalpartforthisproduct.
Ex:Donotaddanyaudioorvideoaccessoryconnectors.Thismightcausephysicaldamage.
Furthermore,anychangesoradditionstotheoriginaldesign/engineeringwillinvalidatethewarranty.
6)Warning-HotChassis:
SomeTVchassisaredirectlyconnectedtooneendoftheACpowercordforelectricalreasons.Withoutinsulated
transformers,theproductcanonlyberepairedsafelywhenthechassisisconnectedtotheearthedendoftheAC
powersource.
TomakesuretheACpowercordisproperlyconnected,followtheinstructionsbelow.Usethevoltmetertomeasurethe
voltagebetweenthechassisandtheearthedground.Ifthemeasurementisover1.0V ,unplugtheACpowercordand
changethepolaritybeforereinsertingit.Measurethevoltagebetweenthechassisandthegroundagain.
Copyright©1995-2013SAMSUNG.Allrightsreserved.1-1

1.Precaution
7)SomeTVchassisareshippedwithanadditionalsecondarygroundingsystem.Thesecondarysystemisadjacentto
theACpowerline.Thesetwogroundingsystemsareseparatedinthecircuitusinganunbreakable/unchangeable
insulationmaterial.
8)Whenanyparts,materialorwiringappearoverheatedordamaged,replacethemwithnewregularonesimmediately.
Whenanydamageoroverheatingisdetected,correctthisimmediatelyandmakearegularcheckofpossibleerrors.
9)Checkfortheoriginalshapeofthelead,especiallythatoftheantennawiring,anysharpedges,theACpowerandthe
highvoltagepower.Carefullycheckifthewiringistootight,incorrectlyplacedorloose.Neverchangethespace
betweenthepartandtheprintedcircuitboard.ChecktheACpowercordforpossibledamages.Keepthepartorthe
leadawayfromanyheat-emittingmaterials.
10)SafetyIndication:
Someelectricalcircuitsordevicerelatedmaterialsrequirespecialattentiontotheirsafetyfeatures,whichcannotbe
viewedbythenakedeye.Ifanoriginalpartisreplacedwithanotherirregularone,thesafetyorprotectivefeatureswill
belostevenifthenewonehasahighervoltageormorewatts.
Criticalsafetypartsshouldbebracketedwith(,).Useonlyregularpartsforreplacements(inparticular,ame
resistanceanddielectricstrengthspecications).Irregularpartsormaterialsmaycauseelectricshockorre.
1-2Copyright©1995-2013SAMSUNG.Allrightsreserved.

1.Precaution
1.2.ServicingPrecautions
WARNING
1)Firstcarefullyreadthe“SafetyInstruction”inthisservicemanual.
Whenthereisaconictbetweentheserviceandthesafetyinstructions,followthesafetyinstructionatalltimes.
2)Anyelectrolyticcapacitorwiththewrongpolaritywillexplode.
1)Theserviceinstructionsareprintedonthecabinet,andshouldbefollowedbyanyservicepersonnel.
2)MakesuretounplugtheACpowercordfromthepowersourcebeforestartinganyrepairs.
a)Removeorre-installpartsorassemblies.
b)Disconnecttheelectricplugorconnector,ifany.
c)Connectthetestpartinparallelwiththeelectrolyticcapacitor.
3)Somepartsareplacedatahigherpositionthantheprintedboard.Insulatedtubesortapesareusedforthispurpose.
Theinternalwiringisclampedusingbucklestoavoidcontactwithheatemittingparts.Thesepartsareinstalledback
totheiroriginalposition.
4)Aftertherepair,makesuretocheckifthescrews,partsorcablesareproperlyinstalled.Makesurenodamageiscaused
totherepairedpartanditssurroundings.
5)CheckforinsulationbetweenthebladeoftheACplugandthatofanyconductivematerials(i.e.themetalpanel,
inputterminal,earphonejack,etc).
6)InsulationCheckProcess:
UnplugthepowercordfromtheACsourceandturntheswitchon.Connecttheinsulatingresistancemeter(500V)to
theACplugblade.TheinsulatingresistancebetweenthebladeoftheACplugandthatoftheconductivematerial
shouldbemorethan1MΩ.
7)AnyB+interlockshouldnotbedamaged.
Ifthemetalheatsinkisnotproperlyinstalled,noconnectiontotheACpowershouldbemade.
8)Makesurethegroundingleadofthetesterisconnectedtothechassisgroundbeforeconnectingtothepositivelead.
Thegroundleadofthetestershouldberemovedlast.
9)Bewareofrisksofanycurrentleakagecomingintocontactwiththehigh-capacitycapacitor.
10)Thesharpedgesofthemetalmaterialmaycausephysicaldamage,soprotectyourselfbywearingglovesduringthe
repair.
11)Duetothenatureofplasmadisplaypanels,partialafter-imagesmayappearifastillpictureisdisplayedonthescreen
foralongperiodoftime.
Thisiscausedbybrightnessdeteriorationduetothestorageeffectofthepanel,andtopreventthisfromhappening,we
recommendthatthebrightnessandcontrastarereduced.(e.g.)Contrast:25,Brightness:50
Copyright©1995-2013SAMSUNG.Allrightsreserved.1-3

1.Precaution
1.3.StaticElectricityPrecautions
1)Somesemi-conductive(“solidstate”)devicesarevulnerabletostaticelectricity.ThesedevicesareknownasESD.
ESDincludestheintegratedcircuitandtheeldeffecttransistor.Toavoidanymaterialsdamagefromelectrostatic
shock,followtheinstructionsdescribedbelow.
2)Removeanystaticelectricityfromyourbodybyconnectingtheearthgroundbeforehandlinganysemi-conductiveparts
orassemblies.Alternatively,wearadischargeablewrist-belt.
(Makesuretoremoveanystaticelectricitybeforeconnectingthepowersource-thisisasafetyinstructionfor
avoidingelectricshock)
3)RemovetheESDassemblyandplaceitonaconductivesurfacesuchasaluminumfoiltopreventaccumulatingstatic
electricity.
4)DonotuseanyFreon-basedchemicals.SuchchemicalswillgeneratestaticelectricitythatcausesdamagetotheESD.
5)Useonlygrounded-tipironsforsolderingpurposes.
6)Useonlyanti-staticsolderremovaldevices.
Mostsolderremovaldevicesdonotsupportananti-staticfeature.Asolderremovaldevicewithoutananti-staticfeature
canstoreenoughstaticelectricitytocausedamagetotheESD.
7)DonotremovetheESDfromtheprotectiveboxuntilthereplacementisready.MostESDreplacementsarecoveredwith
lead,whichwillcauseashorttotheentireunitduetotheconductivefoam,aluminumfoilorotherconductivematerials.
8)RemovetheprotectivematerialfromtheESDreplacementleadimmediatelyafterconnectingittothechassisor
circuitassembly.
9)TakeextremecautioninhandlinganyuncoveredESDreplacements.Actionssuchasbrushingclothesorliftingyourleg
fromthecarpetoorcangenerateenoughstaticelectricitytodamagetheESD.
CAUTION
Theseservicinginstructionsareforusebyqualiedservicepersonnelonly.
Toreducetheriskofelectricshockdonotperformanyservicingotherthanthatcontainedintheoperatinginstructions
unlessyouarequaliedtodoso.
1-4Copyright©1995-2013SAMSUNG.Allrightsreserved.

1.Precaution
1.4.InstallationPrecautions
1)Forsafetyreasonsaminimumoftwopeoplearerequiredtocarrythisproduct.
2)Keepthepowercordawayfromanyheatemittingdevices,asameltedcoveringmaycausereorelectricshock.
3)Donotplacetheproductinareaswithpoorventilationsuchasabookshelforcloset.Theincreasedinternaltemperature
maycausere.
4)Bendtheexternalantennacablewhenconnectingittotheproduct.Thisisameasuretoprotectitfrombeingexposedto
moisture.Otherwise,itmaycauseareorelectricshock.
5)Makesuretoturnthepoweroffandunplugthepowercordfromtheoutletbeforerepositioningtheproduct.Also
checktheantennacableortheexternalconnectorsiftheyarefullyunplugged.Damagetothecordmaycausere
orelectricshock.
6)Keeptheantennafarawayfromanyhigh-voltagecablesandinstallitrmly.Contactwiththehigh-voltagecableorthe
antennafallingovermaycausereorelectricshock.
7)WhenconnectingtheRFantenna,checkforaDTVreceivingsystemandinstallaseparateDTVreceptionantennafor
areaswithnoDTVsignal.
8)Wheninstallingtheproduct,leaveenoughspace(4”)betweentheproductandthewallforventilationpurposes.A
riseintemperaturewithintheproductmaycausere.
9)WhenmovingaPDPwithremovablespeakers,detachthespeakersrstbeforemovingthemainbody.MovingthePDP
mainbodywithoutseparatingthespeakersmaycausethespeakerstodetach,possiblycausingdamageorinjury.
Copyright©1995-2013SAMSUNG.Allrightsreserved.1-5

2.ProductSpecication
2.ProductSpecication
2.1.ModelComparison
SeriesPF5500
FrontView
FrontColorBlack
WithoutStand1191.9x57.0x709.1
51"
WithStand1191.9x307.2x798.8
WithoutStand1396.9x57.0x831.3
60"
WithStand1396.9x375.5x928
WithoutStand1483.8x57.0x877.1
Dimensions
WxDxH
(inch)
64"
WithStand1483.8x375.5x974.5
WithoutStand18.5kg
51"
WithStand26.5kg
WithoutStand27.5kg
60"
WithStand38.3kg
WithoutStand33kg
Weight
(lbs)
64"
WithStand44.8kg
Featuresmarttv2.0
2-1Copyright©1995-2013SAMSUNG.Allrightsreserved.

2.ProductSpecication
2.2.Feature&Specications
■Features
•Digital-TV ,RF,4HDMI,1-Component(A V),3-USB2.0(MediaPlay),Optical,Lan
•Brightness:1500cd/m2
•ContrastRatio:10000:1
•DolbyDigital+,SRStheater
■Specication
ModelPN51F5500PN60F5500PN64F5500
DisplayResolution1920x1080
Environmental
Considerations
OperatingTemperature
OperatingHumidity
StorageTemperature
StorageHumidity
50°Fto104°F(10°Cto40°C)10%to80%,non-condensing-4°Fto113°F
(-20°Cto45°C)5%to95%,non-condensing
StandSwivel(Left
/Right)-20˚~20˚
Dimensions(WxH
xD)Body
46.9x27.9x2.2inches
(1191.9x709.1x57.0mm)
54.9x32.7x2.2inches
(1396.9x831.3x57.0mm)
58.4x34.5x2.2inches
(1483.8x877.1x57.0mm)
WithStand46.9x31.4x12.0inches
(1191.9x798.8x307.2mm)
54.9x36.5x14.7inches
(1396.9x928x375.5mm)
58.4x38.3x14.7inches
(1483.8x974.5x375.5mm)
With
Stand44.7lbs(20.3kg)66.3lbs(30.1kg)78.4lbs(35.6kg)
Weight
Without
Stand40.7lbs(18.5kg)60.6lbs(27.5kg)72.7lbs(33.0kg)
ScreenSize51˝Class
(50.6measureddiagonally)
60˝Class
(59.9measureddiagonally)
64˝Class
(64.0measureddiagonally)
Sound(Output)10Wx2
Copyright©1995-2013SAMSUNG.Allrightsreserved.2-2

2.ProductSpecication
2.3.SpecicationsAnalysis
Model
PN51F5500
PN60F5500
PN64F5500
PN51E550
Design
DisplayTypePDPTVPDPTV
Resolution1,920x1,0801920X1080
PremiumDisplay
PanelXX
RealBlackProPanelXX
Basic
ClearImagePanelOO
PictureEngine3DHyperRealEngine3DHyperRealEngine
600HzSubeld
MotionOO
DynamicContrast
RatioMegaDCRMegaDCR
CinemaSmoothOO
MotionJudder
CancellerXX
WideColorEnhancer
(Plus)OO
FilmModeOO
Picture
RelaxModeSupportXX
DolbyDolbyDigitalPlus/PulseDolbyDigitalPlus/Pulse
SRS/DNSe+SRSTheaterSound3DSRSTheaterSoundHD
dts2.0+DigitalOut/
DTSPremiumAudioDTSPremiumAudioDTSPremiumAudio
3DSoundOX
SoundCustomizerXX
SpeakerTypeDownFiring+FullRangeDownFiring+FullRange
SoundOutput(RMS)10Wx210WX2
Audio
WooferXX
TIP
O:Supported
X:NotSupported
NOTE
Forthepowersupplyandpowerconsumption,refertothelabelattachedtotheproduct.
2-3Copyright©1995-2013SAMSUNG.Allrightsreserved.

2.ProductSpecication
2.4.Accessories
2.4.1.SuppliedAccessories
AccessoriesItemItemcode
FerriteCore3301-002049
PowerCord3903-000552
Batteries(AAAx2)4301-000103
TV
MIC
STB
SOURCE
VOICE
MORE
VOL
CH
LIGHT DVR MENU 3D
SMARTHUB
GUIDERETURN
EXIT
RemoteControlAA59-00772A
StandWireHolderBN61-08370A
CleaningClothBN63-02368B
Owner`sInstructionsBN68-04891A
3DGlassesBN96-25614A
Copyright©1995-2013SAMSUNG.Allrightsreserved.2-4

3.DisassemblyandReassembly
3.DisassemblyandReassembly
ThissectionoftheservicemanualdescribesthedisassemblyandreassemblyproceduresforthePDPTV .
WARNING
ThisPDPTVcontainselectrostaticallysensitivedevices.Usecautionwhenhandlingthesecomponents.
3.1.OverallDisassemblyandReassembly
CAUTION
•DisconnectthePDPTVfromthepowersourcebeforedisassembly.
•Followthesedirectionscarefully;neverusemetalinstrumentstopryapartthecabinet.
•Ifthereisnoadditionalcomment,itissameforallinches.
DescriptionDescriptionPhotoScrew
1.Placemonitorfacedownoncushionedtable.
RemovescrewsfromtheStand.
Removestand.
<51">
<51">
6003–001782
M4*L12
3-1Copyright©1995-2013SAMSUNG.Allrightsreserved.

3.DisassemblyandReassembly
DescriptionDescriptionPhotoScrew
<60">
<60">
6003–001782
M4*L12
<64">
<64">
6003–001782
M4*L12
Copyright©1995-2013SAMSUNG.Allrightsreserved.3-2

3.DisassemblyandReassembly
DescriptionDescriptionPhotoScrew
2.Removethescrewsofrear-cover.
<51">
6003–001782
M4*L12
6003–000337
M4*L10
<60">
6003–001782
M4*L12
6003–000337
M4*L10
<64">
6003–001782
M4*L12
6003–000337
M4*L10
3.Liftupandremovetherear-cover.
<51">
3-3Copyright©1995-2013SAMSUNG.Allrightsreserved.

3.DisassemblyandReassembly
DescriptionDescriptionPhotoScrew
<60">
<64">
4.Removethescrewsofmainboard.
CAUTION
Disconnectallconnectorspriortoremoving
boards.
6001–002606
M3*L10
5.RemovethescrewsofSMPS.
RemovetheSMPS.
<51"><60">
6001–002606
M3*L10
6003–001439
M3*L10
Copyright©1995-2013SAMSUNG.Allrightsreserved.3-4

3.DisassemblyandReassembly
DescriptionDescriptionPhotoScrew
<64">
6001–002606
M3*L10
6003–001439
M3*L10
6.RemovethescrewofFunction.
RemovetheFunction.
6001–002606
M3*L10
RemovethescrewofWI-FImodule.
RemovetheWI-FImodule.
WI-FIcode:BN59-01161A
6001–002606
M3*L10
Removethescrewofblue-toothmodule.
Removetheblue-toothmodule.
Blue-toothcode:BN96-25376A
6001–002606
M3*L10
3-5Copyright©1995-2013SAMSUNG.Allrightsreserved.

3.DisassemblyandReassembly
DescriptionDescriptionPhotoScrew
7.Removethespeakers.(R/L)
RemovethescrewofCoverbottom.
6003–001782
M4*L12
6003–000337
M4*L10
8.Removethescrewsofthefront-cover.
<51">
6003–001782
M4*L12
<60">
6003–001782
M4*L12
Copyright©1995-2013SAMSUNG.Allrightsreserved.3-6

3.DisassemblyandReassembly
DescriptionDescriptionPhotoScrew
<64">
6003–001782
M4*L12
3-7Copyright©1995-2013SAMSUNG.Allrightsreserved.

4.Troubleshooting
4.Troubleshooting
4.1.FirstChecklistforTroubleshooting
1)Checkthevariouscableconnectionsrst.
•Checktoseeifthereisaburntordamagedcable.
•Checktoseeifthereisadisconnectedorloosecableconnection.
•Checktoseeifthecablesareconnectedaccordingtotheconnectiondiagram.
2)CheckthepowerinputtotheMainBoard.
3)HowtodistinguishiftheproblemiscausedbyMainboardorLogicBoard.
•NoVideo:IftheproblemisNoVideobutLogicBoardisonandIndicationLEDisblinkingrepeatedlyand
fasterthannormalbooting,replacetheLogicboard.
•DistortedPicture:Checktheinnerpatterns.
InnerpatternPictureProblem
OKNGMainBoard
NGNGMain/LogicBoardorPanel.
•HowtocheckLogictestpattern?
a.EnteringFactorymode
b.MovetoSVCmenu
c.MovetoTestPattern
d.Checktestpatterns.
Copyright©1995-2013SAMSUNG.Allrightsreserved.4-1

4.Troubleshooting
4.2.CheckpointsbyErrorMode
■NoPower
Symptom
•TheLEDsonthefrontpaneldonotworkwhenconnectingthepowercord.
•TheSMPSrelaydoesnotworkwhenconnectingthepowercord.
•Theunitappearstobedead.
MajorChecklist
TheSMPSrelayortheLEDsonthefrontpaneldoesnotworkwhenconnectingthepowercordif
thecablesareimproperlyconnectedortheMainBoardorSMPSisnotfunctioning.Inthiscase,
checkthefollowing:
•Checktheinternalcableconnectionstatusinsidetheunit.
•Checkthefusesofeachpart.
•ChecktheoutputvoltagesoftheSMPS.
•ReplacetheMainBoard.
Diagnostics
Fuse CN801
CN201
<51"PDP>
Fuse CN801
CN201_CO
<60"PDP>
4-2Copyright©1995-2013SAMSUNG.Allrightsreserved.