Samsung WW6000J Series User manual

WASHING MACHINE (DRUM) CONTENTS
SERVICE Manual
WASHING MACHINE
DRUM TYPE
Basic Model : WW90J6413CW/UA
(WW6000J PROJECT)
Model Name : WW22K6800A*
Model Code : WW22K6800AW/A2
(WW6800K PROJECT)
1. Safety Instructions
2.FeaturesandSpecications
3. Disassembly and Reassembly
4. Troubleshooting
5. PCB Diagram
6. Wiring Diagram
7. Reference
WW22K6800AW-A2.indb 1 2015/12/3 16:08:23

CONTENTS
1. Safety instructions ...................................................................1
1-1. Safety instructions for service engineers ...............................................1
2. FeaturesandSpecications ...........................................................5
2-1. Features ........................................................................5
2-2. Specications ...................................................................10
2-3. Comparingspecicationswithexistingmodels.........................................11
2-4. Optionsspecications ............................................................12
3. Disassembly and Reassembly ........................................................13
3-1. Toolsfordisassemblyandreassembly ...............................................13
3-2. Standarddisassemblydrawings ....................................................14
4. Troubleshooting ....................................................................33
4-1. Errormodes ....................................................................33
4-2. Correctiveactionsforeacherrorcode ................................................37
5. PCB diagram.......................................................................42
5-1. Main PCB(DIM) .................................................................42
5-2. CircuitdiagramsofmainpartsformainPCB(DIM) ......................................43
5-3. SubPCB ......................................................................44
5-5. DetaileddescriptionsofcontactterminalsforsubPCB ..................................45
6. Wiring diagram .....................................................................46
6-1. Wiringdiagram(DIM) .............................................................46
7. Reference .........................................................................47
7-1. WW6000J Project name ..........................................................47
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Safety Instructions _ 1
1. SAFETY INSTRUCTIONS
1-1. SAFETY INSTRUCTIONS FOR SERVICE ENGINEERS
► Makesuretoobservethefollowinginstructionstooperatetheproductcorrectlyandsafelyandpreventpossible
accidentsandhazardswhileservicing.
► Twotypesofsafetysymbols,WarningandCaution,areusedinthesafetyinstructions.
WARNING
Hazards or unsafe practices that may result in severe personal injury or death.
CAUTION
Hazards or unsafe practices that may result in minor personal injury or property damage.
BEFORE SERVICING
• (Whenservicingelectricalpartsorwiringharness)Makesuretocutoffthepowerplugbeforeservicing.
√ Failingtodosomayresultinariskofelectricshock.
• Donotallowconsumerstoconnectseveralappliancestoasinglepoweroutletatthe
same time.
√ Thereisariskofreduetooverheating.
• Whenremovingthepowercord,makesuretoholdthepowerplugwhenpullingtheplug
fromtheoutlet.
√ Failingtodosomaydamagetheplugandresultinreorelectricshock.
• Whenthewashingmachineisnotbeingused,makesuretocutoffthepowerplugfrom
thepoweroutlet.
√ Failingtodosomayresultinelectricshockorreduetolightning.
• Donotplaceorusegasoline,thinners,alcohol,orotherammableorexplosivesubstancesnearthewashing
machine.
√ Thereisariskofexplosionandrecausedfromelectricsparks.
WARNING
WW22K6800AW-A2.indb 1 2015/12/3 16:08:26

2 _ Safety Instructions
WHILE SERVICING
• Checkifthepowerplugandoutletaredamaged,attened,cutorotherwisedegraded.
√ Iffaulty,replaceitimmediately.
Failingtodosomayresultinelectricshockorre.
• Completelyremoveanydustorforeignmaterialfromthehousing,wiringandconnectionparts.
√ Thiswillpreventariskofreduetotrackingandshortsinadvance.
• Whenconnectingwires,makesuretoconnectthemusingtherelevantconnectorsandcheckthattheyare
completelyconnected.
√ Iftapeisusedinsteadoftheconnectors,itmaycausereduetotracking.
• MakesuretodischargethePBApowerterminalsbeforestartingtheservice.
√ Failingtodosomayresultinahighvoltageelectricshock.
• Whenreplacingtheheater,makesuretofastenthenutafterensuringthatitisinsertedintothebracket-heater.
√ Ifnotinsertedintothebracket-heater,ittouchesthedrumandcausesnoiseandelectricleakage.
AFTER SERVICING
• Checkthewiring.
√ Ensurethatnowiretouchesarotatingpartorasharpenedpartoftheelectricalharness.
• Checkforanywaterleakage.
√ Performatestrunforthewashingmachineusingthestandardcourseandcheckwhetherthereisanywater
leakagethroughtheoorsectionorthepipes.
• Donotallowconsumerstorepairorserviceanypartofthewashingmachine
themselves.
√ Thismayresultinpersonalinjuryandshortentheproductlifetime.
• Ifitseemsthatgroundingisneededduetowaterormoisture,makesuretorun
groundingwires.
(Checkthegroundingofthepoweroutlet,andadditionallygroundittoametallicwater
pipe.)
√ Failingtodosomayresultinelectricshockduetoelectricleakage.
 [Runningagroundingwire]
- Twistagroundingwire(copperwire)twoorthreetimesaroundthetap
- Ifyouconnectthegroundingwiretoacopperplate,buryit75cmundertheearthina
placewithalotofmoisture.
 Donotconnectthegroundingwiretoagaspipe,plasticwaterpipeortelephone
wire.Thereisariskofelectricshockorexplosion.
75 cm
Copperplate
WARNING
Grounding
terminal
WARNING
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Safety Instructions _ 3
BEFORE SERVICING
• Donotsprinklewaterontothewashingmachinedirectlywhencleaningit.
√ Thismayresultinelectricshockorre,andmayshortentheproductlifetime.
• Donotplaceanycontainerswithwateronthewashingmachine.
√ Ifthewaterisspilled,itmayresultinelectricshockorre.Thiswillalsoshortenthe
productlifetime.
• Donotinstallthewashingmachineinalocationexposedtosnoworrain.
√ Thismayresultinelectricshockorre,andshortentheproductlifetime.
• Donotpressacontrolbuttonusingasharptoolorobject.
√ Thismayresultinelectricshockordamagetotheproduct.
WHILE SERVICING
• Whenwiringaharness,makesuretosealitcompletelysonoliquidcanenter.
√ Makesurethattheydonotbreakwhenforceisexerted.
• Checkifthereisanyresiduethatshowsthatliquidenteredtheelectricpartsorharnesses.
√ Ifanyliquidhasenteredintoapart,replaceitorcompletelyremoveanyremainingmoisturefromit.
• Ifyouneedtoplacethewashingmachineonitsbackforservicingpurposes,placeasupport(s)ontheoorandlayit
downcarefullysoitssideisontheoor.
√ Donotlayitdownonitsfront.Thismayresultintheinsidetubdamagingparts.
CAUTION
CAUTION
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4 _ Safety Instructions
AFTER SERVICING
• Checktheassembledstatusoftheparts.
√ Theymustbethesameasbeforeservicing.
• Checktheinsulationresistance.
√ Disconnectthepowercordfromthepoweroutletandmeasuretheinsulationresistancebetweenthepowerplug
andthegroundingwireofthewashingmachine.Thevaluemustbegreaterthan10MΩwhenmeasuredwitha
500V DC Megger.
• Checkwhetherthewashingmachineislevelinrelationshipwiththeoor.Checkwhether
itisinstalledrmlyontheoor.
√ Vibrationscanshortenthelifetimeoftheproduct.
CAUTION
WW22K6800AW-A2.indb 4 2015/12/3 16:08:27

FeaturesandSpecications_5
2. FEATURES AND SPECIFICATIONS
2-1. FEATURES
■COMMON FEATURES
Features Description
Big Door • Thisisthemaximumcapacitytobeimplementedatthestandard55cmdepth.
- Thebenetsforcustomershavebeengreatlyincreasedduetotheefcient
useoflimitedspace.
- Usabilityhasbeenimprovedduetotheeasierloadingandremovingofthe
laundry.
• Thesizeoftheloadingentryhasincreased:300mm→308mm(Wide)
- Alotmorewashingcanbeconvenientlyaddedandremoved.
308mm
Diamond Drum • Thewashingperformancehasincreasedbutpotentialdamagetothewashinghas
beenminimized.(Thesizeoftheholesonthediamonddrumhasbeenreduced
forminimizingdamagetothewashing.)
- Theembossedwallofthedrumservesasawashboard,dramatically
increasingthewashingperformancecomparedwithexistingdrumwashing
machines,whichusethepowerofthedifferenceinelevationonly.
- Thesizeofholeshasbeenreduceddrastically,maintainingtheoptimalwash
performance(WashingCost1.0)whilesavingonwaterandelectricityrequired
forwashing.
- Thestructureoftheholesonthediamonddrumhasbeenchangedminimizing
potentialdamagetothewashingsinceitisdifcultforstrandstoenterthe
holes.
Conventional
Fabric
Diamond Drum
Fabric
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6_FeaturesandSpecications
■OPTIONAL FEATURES
►Thefeaturesbelowdependonthemodel.
Features Description
Super Speed • SuperspeedreducesthewashingtimeusingSpeedSpray™thatremoves
detergentresiduethoroughlywithpowerfulwaterspraysduringrinsing.
*SuperspeedavailableonNormal,HeavyDutyandDeepSteamcycle.
Steam • DeeplycleanwithSteam
WithDeepSteamcycleusingthesteamfunction,youcanalwayskeepyour
clotheshygienicandpristine.
WW22K6800AW-A2.indb 6 2015/12/3 16:08:28

FeaturesandSpecications_7
■OPTIONAL FEATURES
►Thefeaturesbelowdependonthemodel.
Features Description
Wool • FabricCare
- Minimizeshrinking
- Gentlyandcarefullycleans
- delicatefabricsthatareusuallywashedbyhand.
Volt Control •
ThesolutionformoreDurableandReliableWashingMachine
- Althoughyoumaynotseethedirectproblemsofpowersurgesthatrunthrough
yourelectronicdevices,arealdangerinsuddensurgesofvoltagedoesexist
andthisdenitelyaffectsyourwashingmachine.Thisisespeciallytruefor
machinesthatrequirealotofenergy.Samsung’sVoltControlguaranteesthat
yourwashingmachineworkssafelyevenwithvoltagedeviationsof±25%.
• Whatdoesthe“VoltControl”mean?
- Thisistechnologythatallowstosafeawashingmachinefromhighshockand
evenlowervoltage.Thereisanadditionalprotectivemeasureinawashing
machineforyourpreciousclothes.Itconstantlycontrolswashingcycleina
uctuatedsituationandre-startautomaticallywhenthestandardvoltageows
backagain.
Normal vs Wool markNormal vs Wool mark
400V
350V
300V
250V
220V
200V
180V
165V
400V
350V
300V
250V
220V
200V
180V
165V
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8_FeaturesandSpecications
2-2. SPECIFICATIONS
Model WW22K6800A*
Wash Type FRONTLOADINGTYPE
Dimension W600mmxD600mmxH850mm
Water Pressure 50kPa~800kPa
Water Volume 63L
Weight 73kg
Wash & Spin Capacity 2.2 CU.FT
Power Consumption 900 W
Spin Revolution rpm 1400
600 600
850
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FeaturesandSpecications_9
2-3. COMPARING SPECIFICATIONS WITH EXISTING MODELS
(★):Functionsmaybedifferentdependingonthemodel.
Project WW6800K WW6000J
Model Name WW22K6800A* WW90J641***
Image
Capacity 2.2 CU.FT 9.0kg
Main
Spec
WaterVolume 63L 63L
rpm 1400 1400
Motor DIM DIM
ControlSys Fuzzylogic Fuzzylogic
WeightDetection 3 Stages 3 Stages
HeaterCapacity 900 W 2000 W
WaterSupply Cold&Hot ColdOnly
Drainage Pump Pump
Power-outage
Compensation Yes Yes
ZeroStandby
Power Yes(0.5WorLess) Yes(0.5WorLess)
USP
VoltageProtector Yes(★) Yes(★)
AirRefresh No(★) No(★)
Water Safety No No
CeramicHeater No Yes(★)
DiamondDrum Yes Yes
LoadingEntrySize Wide(308mm) Wide(308mm)
Design
Big Door Yes(499mm) Yes(491mm)
CenterJogDial Yes Yes
Display G.LED G.LED
Dimension(WXDXHmm) 600x600x850 600x600x850
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10_FeaturesandSpecications
2-4. OPTIONS SPECIFICATIONS
Item Code QTY Remarks
FASTENER-BOLT DC60-00104A 1Default
ASSYHOSE
WATER DC97-16921A ★Forspecic modelsonly
MANUAL-BOOK DC68-03643A
DC68-03645A 1Default
CAP-FIXER DC67-00307A 4Default
CAP-FIXER DC67-00208B 1Default
HOSE-HANGER DC62-10278A 1Default
GUIDELIQUID DC61-03510A 1Default
ASSYDRAWER
BLEACH DC97-19243A 1Default
 Note
• (★)issuppliedforspecicmodelsonlyamongthosewithoutwatersupplyhoses.
• Youcanpurchaseadditionalwatersupplyanddrainhosesfromaservicecenter.
• Forbuilt-inmodels,thespanner,watersupplyanddrainhosesarenotsupplied.Boththewatersupplyanddrain
hosesaresuppliedduringtheinstallation.
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Removal and Reassembly _ 13
3. DISASSEMBLY AND REASSEMBLY
3-1. TOOLS FOR DISASSEMBLY AND REASSEMBLY
Tool Type Remarks
Boxdriver
10mm Heater(1),Tub(12),Fixer
screw(5),Motor(2),Balance(9)
13mm
ShockAbsorber(2holes
eachinleft/right),Damper(2),
Damper(friction 2)
19mm Pulley(1)
Double-
ended
spanner
10mm
13mm
19mm
Replacedbyboxdriver
Vicepliers
AToolforprotectingempty
turningofboltorabrasionfrom
usingboxdriver
FordisassemblyofSpindrum
Others
(screwdriver,nipper,
longnosepliers)
Commontoolsforservicing
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14 _ Removal and Reassembly
3-2. STANDARD DISASSEMBLY DRAWINGS
► Thisisastandarddisassemblydiagramandmaydifferfromtheactualproduct.
Usethismaterialasareferencewhendisassemblingandreassemblingtheproduct.
No. Part Description Figure
01 ASSY
COVER
TOP
1.Removethetwoscrews
holdingtheTopCoveratthe
backoftheunit.
2.Removethetop-coverby
liftingitupafterpullingitback
about15mm.
3.Then,theWater(Pressure)
Sensor,NoiseFilterand
WaterValvecanbereplaced.
WatervalveNoiselter
Sensor pressure
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Removal and Reassembly _ 15
No. Part Description Figure
02 ASSY
PANEL
CONTROL
1.Removethe2screwshoding
thefrontoperatingpanel.
2.Removethetwoscrewsat
thetopoftheASSY-PANEL
CONTROL.
3.HoldtheASSY-PANEL
CONTROLwhilepullingit
upwardsandreleasethehook
to remove it.
4.Disconnecttheterminals
connectedtothePCBby
hand.
5. HoldtheASSY-PANEL
CONTROLwhilepullingit
upwardsandreleasethehook
to remove it.
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16 _ Removal and Reassembly
NO. Part name Description Figure
03 SUB-PCB 1.Therearesixclaspstox
pcb,suchastherightpicture
shows.
2.Presstheclasp①,release
theclasp①,andthenpress
clasp②,release theclasp
②,afterthatpress clasp③
and releasetheclasp ③from
upwards.
3.Finally,takethePCBout
fromclaps④.
4.Repairorreplacement.
①
②
③
④
②
④
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Removal and Reassembly _ 17
No. Part Description Figuer
04 WATER
SUPPLY
VALVE
1.Removethetop-cover.
2.Separatethewatersupply
valvewire.
3.Removethe2screwsholding
thewatersupplyvalve.
05 DAMPER 1.Removethe2screwsshown
inthegure.
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18 _ Removal and Reassembly
No. Part Description Figure
06 SENSOR
PRESSURE
1.ConnecttheWater-Hose
tothemainbodyofthe
Pressure-Switch.
2.FixtheHose-Clamper.
3.PlacethePressure-Switch
intotheBracketHole
holdingthemainbodyofthe
Pressure-Switch.
4.ToseparatethePressure-
Switch,pullthePressure-
Switchforwardswhile
pushingthemarkedpartwith
yournger.
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Removal and Reassembly _ 19
NO. Part name Description Figure
07 NOISE
FILTER
1. Seperate top cover.
2.Seperatelternetwire.
3.Removethenut.
4.Replacelternet.
08 DOORHINGE 1. Openthedoor,removing
thetwoscrewsholding
thedoorhingeandsep-
eratethedoor
2. Removethe3screws
holdingtheHolderGlass,
separatetheHolder
Glassandreplacethe
hinge.
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20 _ Removal and Reassembly
NO. Part name Description Figure
09 DOOR-LOCK
S/W
1.OpentheDoor.
2.RemovetheWireDia-
phragmandremoveit
fromTheFrontFrame.
Foreasierdisassem-
bly,removethespring
fromthelowerpartof
theDiaphragmwitha(-)
screwdriver.
SincetheDiaphragm
canbedamagedwhen
removingit,removeit
slowlyinonedirection.
3.RemovetheASSY-
CLAMPDIAPHRAGM
asphotograph.
4.Removethetwocrews.
5.Removethescrewhold-
ingtheDoor-LockS/W.
RemovetheDoor-Lock
S/W.Removethecon-
nectionwire.
Removetheconnec-
torafterreleasingitby
pressingthecatch.
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