SaniServ 108R User manual

SaniServ P.O. Box 1089 Mooresville, Indiana 46158
Operation Manual
108R Remote Frozen Beverage Dispenser
SaniServ®
An AFFINIS GROUP Company
“Reliability from the team that Serves the Best”

Distributor Name: ______________________________________________________
Address: _____________________________________________________________
Phone: _______________________________________________________________
Date of Installation: ____________________________________________________
Model Number: ________________________________________________________
Serial Number: _________________________________________________________
Installer/Service Technician: _____________________________________________
SERVICE: Always contact your SaniServ dealer or
distributor for service questions or service agency
referral. If your SaniServ dealer or distributor cannot
satisfy your service requirements, he is authorized to
contact the factory for resolution.
Note: It is the Owner’s responsibility to maintain the
Service Record located on the inside rear cover of this
manual. An accurate record of service performed can
greatly expedite troubleshooting of problems and
significantly reduce repair costs.
PARTS: Always order parts from your SaniServ dealer
or distributor. When ordering replacement parts,
specify the part numbers, give the description of the
part, the model number and the serial number of the
machine.
WARRANTY: Remove the Check Test Start (CTS)
form and fill it out in its entirety. Return the original
(white) copy to SaniServ. The Dealer/Distributor retains
the second (yellow) copy and the Owner/Operator
retains the third (pink) copy.
The Manufacturer's Limited Warranty is printed on the
reverse side of the Owner/Operator copy.
TO VALIDATE THE WARRANTY, THE CTS FORM
MUST BE COMPLETED AND RETURNED TO THE
FACTORY WITHIN 30 DAYS OF INSTALLATION.
Note: The Check Test Start function must be
performed by a qualified technician.
WARRANTY INFORMATION
IMPORTANT

Contents
Introduction/Specifications................................................................................................................... 1
Installation ........................................................................................................................................... 2
Leg Adjustment ................................................................................................................................... 2
Drip Tray Bracket ................................................................................................................................ 2
Air Circulation....................................................................................................................................... 2
Electrical Hook-Up Procedure.............................................................................................................. 2
Refrigeration Installation..................................................................................................................... 3
Autofill System Installation ................................................................................................................. 4
Spigot Assembly ................................................................................................................................. 4
Disassembly and Cleaning ................................................................................................................. 5
Emptying the Machine ........................................................................................................................ 5
Disassembly/Cleaning Procedure ....................................................................................................... 5
Assembly and Lubrication................................................................................................................... 8
Sanitizing ............................................................................................................................................ 9
Operation .......................................................................................................................................... 10
Helpful Hints....................................................................................................................................... 11
Routine Maintenance ........................................................................................................................ 12
Consistency Adjustment ................................................................................................................... 15
Troubleshooting ................................................................................................................................ 16
Thermostatic Expansion Valve (TXV) Adjustment Procedure .......................................................... 17
Diagram A .................................................................................................................................. 18
Diagram B.................................................................................................................................. 18
Diagram C.................................................................................................................................. 18
Illustrations
Fig.1 Leg Adjustment ........................................................................................................................ 2
Fig.2 Drip Tray Bracket Installation ................................................................................................... 2
Fig.3 Control Switch .......................................................................................................................... 5
Fig.6 Front Plate Assembly ............................................................................................................... 6
Fig.8 Dasher Assembly ..................................................................................................................... 6
Fig.9 Dasher Lubrication ................................................................................................................... 8
Fig.10 Dasher Assembly ..................................................................................................................... 8
Fig.11 Carb Tube ................................................................................................................................ 7
Fig.12 Front Plate Assembly ............................................................................................................... 9
Fig.15 Control Switch ........................................................................................................................ 10
Fig.18 Consistency Adjustment ......................................................................................................... 15

This manual provides a general system description of the SaniServ 108R Frozen Beverage Dispenser . It has been
prepared to assist in the training of personnel on the proper installation, operation, and maintenance of the dis-
penser. This unit is a component system having both remote product fill and a remote refrigeration system.
Please read and fully understand the instructions in this manual before attempting to install, operate or perform
routine maintenance on the machine.
108R DISPENSING HEAD
Specifications/Dimensions
ALWAYS CHECK THE ELECTRICAL SPECIFICATIONS ON THE DATA PLATE OF THE INDIVID-
UAL UNIT DATA PLATE SPECIFICATIONS WILL ALWAYS SUPERSEDE THE INFORMATION IN
THIS MANUAL.
IMPORTANT
1
Introduction
WIDTH
INCHES (mm) HEIGHT INCHES (mm) DEPTH INCHES (mm) VOLTS/HZ/PHASE AMPS WEIGHT LBS (kg)
MACHINE 16.4 (417) 36.8 (935) 30.3 (770) 115/60/1 15 210 (95)
Evaporator and Mix Reservoir
Capacity: 26 Quarts (24.6 liters)
Construction: Welded Steel Support,
Stainless Steel Exterior, Legs Standard.
Dasher: Heavy-Duty Stainless Steel with
low friction scraper blades.
Dasher and Compressor Motors:
1/2 HP Dasher 3/4 HP Compressor
Shipping Volume: 18.06 Ft
3
(0.51 m
3
)
Refrigerant Type: R404A