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Sanyo EM 710 FS User manual

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5ERVICE MANUAL Microwave oven
siq#Miilo
EM 710 FS (Newz-iand
January 161992
PRODUCT CODE NO. 432-318-51 I
Foreword
Read this manual carefully, especially precaution on microwave energy, and follow the pr~edure strictly. Careless servicing and
testing may expose yourself to the microwave energy leakage.
1
PRECAUTIONS
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EX-
CESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be servlce[i before activating the magnetron or other microwave source,
and make repairs as necessary:
(1) Interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4)
damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating compartments,
check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and trans.
mission systems shall be repaired, replaced, or acfiusted by procedures described in this manual before the oven is released
to the owner.
LREFERENCE NO. WM-640 206
–TABLE OF CONTENTS –
Adjustment Procedures ......................1 Test Procedures and Troubleshooting .......... 4–ICI
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . ...2 Disassembly Instructions . . . . . . . . . . . . . . . . . 11-14
Power Output Measurement ................... 2Exploded View and Parts List .............. 15-2(J
Precautions and Repair Service Tips . . . . . . . . . . . . . . 2Overall Circuit Diagram . . . . . . . . . . . . . . . . . . . . . 21
Circuit Diagram ...........................3
CAUTION
MICROWAVE RADIATION
PERSONNEL SHOULD NOT BE EXPOSED TO THE
MICROWAVE ENERGY WHICH MAY RADIATE
FROM THE MAGNETRON OR OTHER MICRO-
WAVE GENERATING DEVICE IF IT IS impro-
perly USED OR CONNECTED. ALL INPUT AND
OUTPUT MICROWAVE CONNECTIONS, WAVE-
GUIDES, FLANGES, AND GASKETS MUST BE
SECURE. NEVER OPERATE THE DEVICE WITH-
OUT AMICROWAVE ENERGY ABSORBING
LOAD ATTACHED. NEVER LOOK INTO AN
OPEN WAVEGUIDE OR ANTENNA WHILE THE
DEVICE IS ENERGIZED.
1. ADJUSTMENT PROCEDURES
TO AVOID POSSIBLE EXPOSURE TO MICROWAVE
ENERGY LEAKAGE, THE FOLLOWING ADJUST-
MENT OF THE INTERLOCK SWITCHES SHOULD BE
MADE ONLY BY AUTHORIZED SERVICE PERSON-
NEL.
PRIMARY INTERLOCK SWITCH, INTERLOCK
MONITOR SWITCH AND DOOR SENSING SWITCH
ADJUSTMENT
(Figure 1)
(1)
(2)
(3)
(4)
(5)
(6)
Loosen 2screws securing the lever stopper.
Adjust the lever stopper position so that it is pushed
forward and pull backward until there is about zero
gap belween the latch lever and the switch body on
the primary interlock switch and at the same time
there is about zero gap between the door latch and
the switch body on the door sensing switch when
the door latch is securely locked.
Tighten the lever stopper screws securely.
Make sure the interlock monitor switch closes after
the primary interlock switch opens when the door
is opened very slowly, according to “CHECKOUT
PROCEDURE FOR SWITCHES” on page 6.
Make sure the interlock monitor switch opens
before the primary interlock switch closes when the
door is closed very slowly, according to “CHECK-
OUT PROCEDURE FOR SWITCHES” on page 6.
Make sure the microwave enrgy leakage is below the
limit of the regulation (5 mW/cm* )when measured
with adetector. (A//
made for minimum
readings. )
service adjustments must be
micro wave energy leakage
NOTE: If the interlock monitor circuit operates and at
the same time the fuse blows with the door
opened, be sure to replace the control circuit
board because relay 2on the control circuit
board, the door sensing switch and the electric
circuit related on the door sensing switch,
which act as Secondary Interlock Switch.
Door
Latch
/
-----
Stopper
I
Screws
Door
Sensing
Switch
Interlock
Monitor
Switch
/“ Latch Lever Primary
Interlock
Switch
Figure 1
–l–
2. SPECIFICATIONS
Rated Power Consumption . . . . 1200W
Microwave Output . . . . . . . . . 700W
(Adjustable 155W through
700W)
Frequency ...............2.45(l MHz~50 MHz
Power Supply ............ 230 V- 240 V50HZ
Rated Current . . . . . . . . . . . . 5.4Amp.
Safety Devices ............ Thermal Protector for
Cavity, Open at 122°C
Thermal Protector for
Magnetron ,Open at 135°C
Fuse (Cartridge Type 8
A)
Primary Interlock Switch
Door Sensing Switch and
Relay 2
Interlock Monitor Switch
Timer ..........,....... Electronic Digital, UP to
99 min. 99 sec.
~vera[[ Dimensions . . . . . . . . . 525(W)X4 \9(D)~281 (H)
mm
Oven Cavity Size .......... 350( W) X371( D) X209(H)
mm
Turn Table Diameter . . . . . . . . 340mm
Net Weight .............. Approx. 17. Okg.
3. POWER OUTPUT MEASUREMENT
(1) Prepare 1000t5g tap water.
(2) Adjust water temperature to 10°f20C.
(3) Pour water into acontainer made of borosilicate
glass, 190mm outer diameter cylinder, maximum
3mm thickness.
Note: Use the container kept on the room tempe-
rature.
‘4) Place the container in the center of overr cavity.
‘%5) Set the heating time for 60 seconds and rating full
power and then start oven.
(6) Take the container out immediately when heating
time is up.
(7) Stir water for making even water temperature in
the container.
(8) Measure water temperature.
Water temperature rise shall be 8° to 12°C.
4. PRECAUTIONS AND REPAIR SERVICE TIPS
PRELIMINARY
A. SINCE NEARLY 4,000 VOLTS EXISTS IN SOME
B.
CIRCUITS OF THIS MIcROWAVE OVEN, REPAIRS
SHOULD BE CARRIED OUT WITH GREAT CARE.
TO AVOID POSSIBLE EXPOSURE TO MICROWAVE
ENERGY LEAKAGE, THE FOLLOWING PRE-
CAUTIONS MUST BE TAKEN BEFORE SERVICING.
(1)
(al
(2)
(a)
(b]
(3)
(a)
(b)
(c)
(d)
(e)
(f)
(4)
(a)
(b)
(c)
(d)
(e)
The
Before the power is applied:
Open and close door serveral times to make sure the
primary interlock switch, the interlock monitor
switch and the door sensing switch operate proper-
ly. (Listen for the clicking sound from the switches.)
Make sure the interlock monitor switch closes after
the primary interlock switch is opens when the door
is opened.
(See pages 1and 6)
Make sure the perforated screen and the choke di-
electric of the door are correctly mounted.
After the power is applied:
Open arid close the door to see if the interlock
mechanism operates properly.
Check microwave energy leakage with aleakage
detector and confirm the energy leakage is below 5
mWfcm2.
Do not operate the unit until it is completely re-
paired, if any of the following conditions exists.
Door does not close firmly against the cavity front.
The hinge is broken.
The choke dielectric or the door seal is damaged.
The door is bent or warped, or there is any other
visible damage to the oven that may cause micro-
wave energy leakage.
NOTE: Always keep the seal clean.
Make sure that there are no defective parts in the
interlock mechanism.
Make sure that there are no defective parts in the
microwave generating and transmission assembly.
[especially waveguidej
The following items should be checked after the
unit is repaired:
The interlock monitor switch is connected correctly
and firmly.
The magnetron gasket on the magnetron is properly
positioned.
Waveguide and oven cavity are intact (no leakage of
microwave energy).
The door can be properly closed and the safety
;witches work properly,
I_he oven must be stopped when the door is opened
>r the time is up.
oven must not be operated with any of the above
components removed or bypassed.
–2–
5. CIRCUIT DIAGRAM
.1
POWER StJPpLY
0
=
AA 4
)CAVITY LAMP
w
wBK
THERMAL PROTECTOR
?I
FOR MAGNETRON OPEN GEAR MOTOR
13515° C(
I
cnBK
f
@&T;~o;CK @;:;;;:::
SWITCH
f\oSWITCH
NC ~COM
BLOWER MOTOR HIGH VOLTAGE TRANSFORMER
r————— —— __ ———— —- 1
BK
COM
\
NO
I
F- —— ---— .—-— —— __ —-— wI●nIBK
\~yNNECTOR ,1~ I—
2
(RELAY 2II
I~i
I
I
-i
I
I
I
————— —————— ————
BK
WIRING COLOR cl-
Notes: The sign $
BK :BLACK BR :BROWN The sign @-
w:WHITE GY :GRAY
o:ORANGE BL :BLUE
R:RED
HIGH VOLTAGE
OIODE
❑
The parts marked with $are supplied
high voltage which is exceeded 250V.
The parts marked with @have special
characteristics important for microwave
leakage. When replacing any of these parts
use only manufacturer’s specified parts.
-3– Figure 2.
i
Filament Windings
6.TEsT PROCEDURES AND TROUBLESHOOTING
CAUTION
-DISCONNECT THE POWER SUPPLY CORD
FROM THE WALL OUTLET WHENEVER REMOV-
ING THE CABINET FROM THE UNIT. PROCEED
WITH THE TESTS ONLY AFTER DISCHARGING
THE HIGH VOLTAGE CAPACITOR AND RE-
MOVING THE LEAD WIRES FROM THE PRl-
MARY WINDING OF THE HIGH VOLTAGE
TRANSFORMER. (SEE FIGURE 3)
A.TEST PROCEDURES Fioure 3
–4–
J
COMPONENT CHECKOUT procedure RESULT
Measure the resistance: Across two terminals Normal reading:
with an ohm-meter on highest scale. Momentarily indicates several ohms, and
gradually returns to 10 meg-ohms.
Abnormal reading:
HIGH-VOLTAGE
CAPACITOR Indicates continuity or 10 meg-ohms from
Wfi ~
the beginning.
including
BLEEDER ohm-meter Q
RESISTOR
Figure 7
Measure the resistance: Across two terminals Normal reading:
with an ohm-meter on Rx10,000 scale. Indicates about the middle position in one
direction (forward direction) and infinite
ohms in the reverse direction, using meter
/
mwhich is provided with a9-volt battery.
ohm-meter
6Y
NOTE
HIGH-VOLTAGE –Some digital meter may show over even
DIODE
“0 ;--m&
in aforward direction because low measur-
ing voltage of meter does not allow the
meter current to pass through the high
voltage diode.
Figure 8Abnormal reading:
Indicates continuity or infinite ohms in both
directions.
Measure The resistance: Across two terminals Normal reading:
with an ohmmeter on highest scale. Indicates infinite ohms in both directions.
/A
mAbnormal reading:
Ohm-meter Indica[es continuity in both directions or
FUSE DIODE continuity in one direction and infinite
ohms in reversed direction.
Figure 9
Measure the voltage: Between test points
TP-1, TP-2, or TP-3 and ground or between
TP-4 and TP-5. (See control circuit board Test TP- 1TP-2 TP-3 TP-4/
on page 19) Point TP.5
CONTROL -5V –12V –30V
CIRCUIT BOARD Voltage Dc 2.OV
NOTE DC DC AC 4
-Proceed with the check of the step-down
transformer, to see if any one of the measur-
ed values is different from the specified
values.
–5-
‘..-.
.-,..
COMPONENT
ITOUCH KEY
BOARD
CHECKOUT PROCELURE
—
Measwre the resistance between terminals of
FpC connector after removing it from S101.
(Figure 10) -c
—When reconnecting the FPC connector,
make sure the holes on the connector are
properly in~erted in hooks of the plastic
fastener in S101.
MATRIX CIRCUIT FOR
TOUCH KEY BOARD
FPC CONNECTOR
.—— ---- —— ——— —— ——— ——. —7
I06 5 POWER TABLE
c1 /OFF
01 .-
11 AUTO
7)DE F- QUICK
IC21 1ROST SET
10! IIw
II AUTO HOLD
112 8)WARM
10
C3 ,/
..ww
;13 9HE LTH’.’
y/ ‘ /’/f
COOK START
IC41
10: .I
II STOPI ITIME
JTIME oF
4CLEAR DAY
;C5;
lo Aw
L_;
.
!
RESULT
Resistance
value
M
When checking “START” key, connect ohm-
meter as illustration below.
ohm-meter
FEES
Al
A2
A3 )
TERMINALS OF FPC CONNECTOR
Figure 10
‘C- HECKOUT PROCEDURE F. S,’, ‘CHES
Disconnect the lead wires from the switches anc :heck for the continuity of the switches connecting an ohm-meter to its termi-
nals.
I
SWITCHES
(See Figure 1on page 1) CHE .JUT PROCEDURES DOOR OPEN DOOR CLOSED
Primary Interlock
Terminals “COM” and “NO”
Door Sensing !0 Q
Interlock Monitor Terminals “COM” and “NC”
;Q Q.
CAUTION: After checking the switches, make sure that the interlock monitor switch is properly connected according to the
CIRCUIT DIAGRAM on page 3.
–6– ‘.
B. TROUBLESHOOTING
STEP SEQUENCE RESULT
J
(1) PROBLEM
Nodlsplayormis-display (n
Ihedlsplay wlndowby touch-
ing the keys.
al o
v
Check 240 VAC power supply
through fuse (8A) and
thermal protector for cavity.
I
I
I
-cl I
O240
,t,
f@
I
I
@
I
oVoll Check continuity of fuse, Replace it IRuns
thermal protector for If necessary. I
cavity, thermal protector I
for magnetron and AC I
Power cord. If the fuseis I
I
below. See “F. REMOVING I
FUSE” on page 13. I
I
[PROBLEM
Ilb
1’
240 volt I
I
I
1
I1
J
b
Touch key board
.
nom
000 ‘
000
Control
c!rcult board
t
Check powe~ supply voltage
on control circuit board
(See page 5)
Each voltage Check resistance of
OK touch key board.
(See page 6)
I
(Q I,’”
I
‘(6J
I
Each resistance Correct seating of Normal control I
OK connector S101 or circuit board I
I
replace control I
circuit board, I
I
I
Runs
,I
1= \a,
@
000
000 ‘
000 I
‘@
I
Resistance Replace touch key Normal touch I
IRuns
Incorrect board. key board
(ON or OFF) /
I
I
I
@
I.’”
I
‘@
I
Voltage Replace control Normal control ~Runs
tincorrect circuit board, circuit board I
I
iI
‘, I
.(,
1“’.
STEP 4
21 PROBLEM I
=,:::::::~:ch
3. Thermal Protector for Magnetron &
Thermal Protector for Cavity.
Door sensing switch
m0
e
Check continuity of con.
nector S102 between Pins
(O and EL) with the door
closed after removing
connector S102 from
control circuit board.
SEQUENCE JRESULT
I
I
I
I
!
1
-@-e
Continuity Check contac[
OK of connector
S102.
al 1-
;PROBLEM
3a
I
Contact I
I
OK I
I
I
1
I
I
Poor Correct Normal I
(a, ~&
No Adjust or replace I
Normal door ,Runs
continuity door sensing switch. sensing switch i
(See page 1)1
3+-(D
(3) PROBLEM
Oven does not heat up.
i
I
I
O240 I‘ pROBLEM
afI3b
I
~Q
AC 240 Volts I
I
w
I
I
I
Touch START key and I
I
measure voltage between 0 240
@
n/
!
I
‘@
.
white wire lead and black.
wire lead for primary I
I
winding of H.V. trans- 0volts
former after removin~ Replace control Normal control; Runs
the wire leads from circuit board. circuit board
terminals of H,V. trans- :
I
former. I
/
!“
i
-J
.— —-- -
-1 -1
---- ---- -— _- ---- --- ---- - -—.
I
t
-— -- -- —-- -— __ _____ ____
i
II1
—— i
c
.0
I
&
.,
)
. .
1
n1
m
–9–