SANZONATE AQUAFLOW 1GPM User manual

Copyright©SanzonateGlobal,Inc.|Revision1.0
AQUAFLOW 1GPM
OWNER'S MANUAL

INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SAFETY WARNINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 4
RMA PROCEDURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
STATEMENT OF WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . 5
PRODUCT OVERVIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 11
POWER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 - 14
CHANGING THE AIR DRIER. . . . . . . . . . . . . . . . . . . . . . .14 - 15
CLEANING THE INLET FILTER. . . . . . . . . . . . . . . . . . .16 - 17
HOUR METER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
OPERATION USAGE TIPS. . . . . . . . . . . . . . . . . . . . . . . . . .19
SAFETY DATA SHEET (SDS). . . . . . . . . . . . . . . . . . . . .20 - 25
Dimensions..........................13.0"x11.0"x6.25"(WxHxD)
Weight.....................................................9lbs14oz(4.15kg)
Max.InputWaterPressure.......................................85PSI
Min.InputWaterPressure........................................32PSI
OutputFlowRate.....................1.0GPM(gallonspermin.)
ORP.......................................................850mV[+/100mV]
The solution generated by this machine may be used for up to 2hrs.
After this time, it is recommended to return to a filling station and
refill with fresh ozone solution.
PRODUCT SPECIFICATIONS
TABLE OF CONTENTS

Congratulations on the purchase of your new 1 Gallon Per Minute (GPM)-
Filling Station!
Your machine was constructed with the highest level of precision and care. All
new machines are rigorously inspected, tested and checked against our quality
control checklist.
This manual will guide you through the installation of the equipment and
provides answers to some common questions. Please read through this manual,
paying careful attention to the Safety Warnings section. Keep in mind that any
unnecessary damage, neglect or abuse of this machine will void your warranty.
Should you have any questions regarding maintenance, replacing parts or
ordering parts, please contact your authorized distributor.
If warranty questions should arise, contact your distributor for help.
The contents of this manual are based on the latest product information available at the time of publication. Sanzonate Global, Inc. reserves
the right to make changes in price, color, materials, equipment, specifications or models at any time without notice.
INTRODUCTION
2
Our mission is to eliminate harmful chemical consumption worldwide by
developing innovative products that create an environmentally safe and
renewable cleaning alternative. Our 1GPM-Filling Station is an example of
this; bringing a new dimension to traditional cleaning and purification.
This electronic device produces an aqueous ozone solution at concentrations
ranging from 0.75 - 1.5 ppm, on a cold city water supply. This is suitable for filling
spray bottles, mop buckets, small pails, etc. Sanzonate Global, Inc. uses corona
discharge ozone generators. Their output is calibrated at 700mg/hr @ 2.8 SCFH.
This is higher than typical for ozone generators of this size!

Always provide a copy of this manual to anyone using this equipment.
There is a proper way to use this machine; training, although minimal, is recommended.
Read this manual before operating this machine to prevent the possibility of personal injury
to the operator or unintentional damage to the equipment.
• This 1 GPM Ozone Machine is intended for cleaning only, and the solution it
generates may be used in place of most chemicals.
• DO NOT put fingers or objects near the fan guard when the device is "ON."
• DO NOT disassemble this device. High voltage electricity exists inside this
device while it is "ON." and failure to follow this precaution could result in
electrical shock
• Power this device with the provided wall adapter only. It uses specific ratings
for correct operation. The power requirement for this device can be
summarized to 12V, DC @ 6 Amps. The barrel jack used is a 5.5x2.1mm.
• NEVER restrict OR block the flow of solution while the unit
is "ON.". This machine was designed to operate with an open flow. Restricting
or blocking its flow will cause water to back-up into the ozone destruct
chamber. Should this happen, it will need to be replaced for the machine to
function properly.
When filling, avoid leaving the hose to drape straight down. Instead, always hold the
blue solution hose in one hand, forming a "U" shaped bend in the blue solution hose.
This will help fill the ozone degassing mechanism inside the machine- visible through
the clear window.
Never block or restrict the flow of aqueous ozone solution being delivered from the
blue solution hose. Doing so, causes water to back-flow into the ozone destruct
chamber rendering it useless.
3
SAFETY WARNINGS

• DO NOT COVER THE BLUE SOLUTION HOSE WITH YOUR THUMB. This
can put too much back pressure on the machine and flood the
ozone generators with water. If you feel your machine is not working
properly, contact your distributor before attempting to fix it
yourself.
• DO NOT RUN CHEMICALS THROUGH THIS MACHINE. THIS DAMAGES
OUR MACHINE AND WILL VOID THE WARRANTY.
• DO NOT block the fan filter when the machine is ON.
• DO NOT remove the cover or disassemble this device unless
instructed to do so.
• CAUTION high voltage electricity is present inside this machine
when it is ON.
• NEVER touch the ozone cells while the machine is running failure to
follow this precaution could result in electrical shock.
• A dark colored stain or droplet underneath your device, indicates a
wet destruct chamber. Contact your distributor for a replacement.
**OZONE GAS CANNOT BE DESTROYED IF THE DESTRUCT MEDIA IS
WET. IT IS NOT ADVISED TO OPERATE THIS MACHINE UNTIL THE
DESTRUCT CHAMBER IS REPLACED.
SAFETY WARNINGS (con't)
4

Sanzonate Global, Inc. makes every effort to assure our products meet high
quality and durability standards, and warrants to the original purchaser this
product free from defects in materials and workmanship for the period of 365
days beginning on the date of purchase or order. Sanzonate Global, Inc. in no
event will be liable for injuries to persons or property, or for incidental and
contingent, special or consequential damages arising from the use of our
product. Neither Sanzonate Global, Inc. nor any affiliate of Sanzonate Global, Inc.
shall be responsible to customer or others for lost revenues, lost profits, or other
special, incidental, direct, indirect, or consequential damages or for loss or
damage or other expenses directly or indirectly arising from customer(s), or any
other person(s) use or inability to use Sanzonate Global, Inc. product or for
commercial loss of any kind. No recovery against Sanzonate Global, Inc..
Whether in contract, tort (including negligence), strict liability or otherwise, shall
be greater than the amount paid by the customer for any Sanzonate Global, Inc.
product.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation or exclusion may not apply to you.
STATEMENT OF WARRANTY
5

Take a moment to familiarize yourself with the unit. (Fig.1)
Note the orientation of the inlet and outlet ports. (Fig.2)
ON/OFFSWITCH
FANEXHAUST
HOURMETER
POWERIN
(12VDCONLY)
AIRDRIER(AIR,IN)
FAN
INLET/FILTER
O3SOLUTIONOUT
(AQUEOUSOZONE)
COLDFRESHWATER(IN)
OZONEDESTRUCT
(AIR,OUT)
PRODUCT OVERVIEW
(Fig.2)
(Fig.1)
6

7
INSTALLATION
YOU WILL NEED:
Included: Screws | Plastic Anchors | Mounting Template
Not Included: Tape | Pencil/Pen | Scissors
(For Drywall) (For Concrete)
• 5/16" Drill Bit • 5/16" Masonry Bit
• Phillips screwdriver/drill • Hammer Drill
• Hammer or Mallet
• Phillips screwdriver/drill
Step 1: Determine the best suitable location for mounting your unit.
- Mount the unit a minimum of 4ft. above the floor
- And within 4ft. of the electrical outlet intended to power the unit.
Step 2: Cut the template along the dashed line with scissors.
- Place a piece of tape on each top corner of template.
- Secure the template against the wall. (Fig.3)
Installations may not be identical to this manual. If you need help or have any
questions contact your distributor.
Tape can be looped to
make it double-sided.
Stick it to the back of
the level, then stick
the level to the top-
center of the template.
(Fig.3)

Step 3: Drill the holes for the anchors.
Drywall:
- Use a 5/16" drill bit on the three (3) marks.
- Remove the template from the wall.
- Lightly tap the anchors into each hole until they are flush against the wall.
- Start the screws [#10-32 x 1-1/4] by hand until you can switch to a screwdriver/
drill to finish tightening. Stop when head is 1/4"" away from the wall. (Fig. 4)
Step 4: Hang the machine over the screw heads while aligning with the keyholes on the back
of the machine.
- It should hang tight against the wall.
- If necessary, remove the unit and slightly tighten the screws, re-fitting until it's snug.
INSTALLATION (con't)
Concrete:
- Use a 5/16" masonary drill with a hammer drill and drill holes on the three (3) marks.
- Remove the template from the wall.
- Lightly tap the plastic anchors into each hole until they are flush against the wall.
- Start the screws [#10-32 x 1-1/4] by hand until you can switch to a screwdriver/drill
to finish
tightening. Stop when the screw head is 1/4" off the wall (Fig.4).
(Fig.4)
8

Step 5: Connect the filter (Fig. 5) to the INLET port located on the bottom-left of the
unit. (Fig. 6)
- Arrows are located on the side of the filter and should point toward the 1GPM.
INSTALLATION (con't)
(Fig.7)
(Fig.6)
(Fig.5)
9

(Fig.10)
Step 6: Connect the black 3/8" tubing into the bottom of the filter. (Fig. 8)
Step 7: Connect the 360° swivel adapter to the cold water supply. (provided) (Fig.9)
- A 3/4" garden faucet is a common connection point. (Fig.10)
- The remaining end of black tubing connects to the swivel adapter.
- You may now, slowly, turn ON the water supply.
If you have a different style faucet or need assistance, contact your
distributor.
INSTALLATION (con't)
(Fig.9)
(Fig.8)
10

(Fig.12)
Step 8: Connect the blue hose to the black hose barb 90° fitting on the bottom-right
of the 1GPM.
- Slide the hose through the U-bolt and onto the barb with a slight twisting
motion. (Fig.11)
There is very little pressure in the blue solution hose; a clamp is not needed. (Fig12)
INSTALLATION (con't)
(Fig.11)
11

Step 9: Connect the 3-prong male end into a wall outlet, preferrably a GFCI. (Fig.13)
- The 1GPM uses a 12V DC power adapter and can be used with voltages
between 100-240V~ 50/60Hz.
POWER
(Fig.13)
(Fig.14)
Step 10: Connect the IEC plug into the adapter (Fig.14z)
- Make certain the IEC plug is fully inserted before moving forward.
12

Step 12: Connect the barrel jack from the power adapter into the power port located
on the lower-left side of the unit. (Fig.16)
POWER (con't)
Step 11: Verify the blue LED on the 12V adapter is illuminated. (Fig.15)
NOTE:IftheblueLEDdoesnotilluminate,contactyoursalesrepresentativefor
assistance.
(Fig.16)
(Fig.15)
13

Great job! You are finished with the installation and may begin using your
NEW AQUAFLOW 1GPM Fill Station.
To Use: Press-in the black ON/OFF switch located on the lower-left side of the unit.
(Fig.16)
A BLUE light will illuminate at the switch and also inside the viewing window.
The 1 GPM Fill Station uses the most advanced drying media to filter the air before
entering the ozone generators. This media is hydro-absorbent, soaking up microscopic
particles of water from the incoming air while filtering out dust.
1. Disconnect the tubing from the air drier. (Fig.17)
2. Hold the top of the air drier, pull away from the 1GPM unit. (Fig.18) & (Fig.19)
3. Discard the old air drier.
4. Remove new air drier from vacuum packaging.
5. Hold the new air drier at an angle to ensure the bottom clip is the first to get
secured.
(Fig.20)
6. Push firmly, until the air drier is secured to both clips.
7. Reconnect the tubing to the new hose barb.
POWER (con't)
(Fig.16)
CHANGING THE AIR DRIER
14

(Fig.18)
(Fig.17)
(Fig.19) (Fig.20)
CHANGING THE AIR DRIER
15

CLEANING THE INLET FILTER
A 100 mesh (150 microns) inlet water filter is used to prevent foreign objects from
obstructing the flow of solution inside your 1GPM. Keeping the filter screen clean will
help prevent unecessary maintenance issues and prolong the life of your equipment.
We recommend after the first week from installation the screen inside the inlet water
filter should be inspected. Early inspections allow you to assess the quality of the
source water which will help determine the best maintenance schedule:
- If the filter is clean, continue inspections every 3-months.
- If the filter needs to be cleaned, you will want to perform inspections more frequently
(weekly) and may want to consider a larger pre-filter to be installed ahead of the
1GPM.
To Clean the filter:
- Locate the water source and temporarily turn it, "OFF".
- Release pressure by briefly, turning powering "ON", to "OFF".
- Place a cup under the filter cap; there will be some water.
- Unscrew the filter cap from the main body. (Turn Left) (Fig.21)
- Pull the blue screen out to inspect it for rocks or mud. (Fig.22)
- If dirty, rinse the screen under a faucet with running water.
Reassembling the filter:
- Align the raised ring on the inside-bottom of the filter cap with the opening on
the bottom of the blue filter screen.
- Re-install the screen and cap. (Turning Right).
DO NOT USE TOOLS to tighten the cap. Hand tighten only.
- Slowly turn ON the supply water valve.
- Check for leaks.
16

(Fig.22)
(Fig.21)
CLEANING THE INLET FILTER (con't)
17

HOUR METER
A digital hourglass will flash on the screen while in operation.
The hour meter is Non-Resettable.
MaininterfaceDisplaysthetotalworkinghours.
Pressingthebuttononcedisplayscountdownalarmtotal
AlarmScreen
Flashes
Alternatively
Flashes
Alternatively
When the countdown reaches 0H, "CLEAN AIR FILTER" & "NOW" will flash back
and forth. Press and hold the button on the front of the hour meter for 5s to
clear the reminder alarm and reset the timer to 400H.
Pressing and holding the button for 10s will reset the countdown alarm total to
400H.
Change Filter Notification: "CLEAN
AIR FILTER", "NOW"
The hour meter has been
programmed to display an alert
message indicating that it is time to
replace the air drier. The setpoint for
the alarm starts at 400H and counts
down.
Display Resolution:
Until Total Running Hours (H) pass 10000H:
display resolution is 0.1 ≈ 6 minutes
After 10000 hours
the display resolution changes to 1H
18

When using the 1GPM:
- There is a direct link between the height of aqueous ozone in the
degassing chamber and the height where the blue solution hose is
held while filling.
- The lower you hold the blue solution hose, the lower the column of
aqueous ozone in the degassing chamber.
- The column of aqueous ozone needs to reach and lift the white float,
but not exceed past it.
- It is always better to start off filling at a lower height, than high.
To get comfortable with this, look through the viewing window and
slowly raise and lower the container while you fill. No harm will come
to the 1GPM, so long as you don't raise too high.
- Hold the solution hose outward and in-front of you while filling.
- A typically "good" height to hold the hose ranges between the waist
and chest.
- When operating properly the white float and column of aqueous
ozone will continuously lift and fall. (fairly minor)
- The aqueous ozone solution being dispensed from the 1GPM will
ALSO have a slight "eb and flow". Indicating GOOD working condition.
If the degasser will not fill or won't stay full:
- Try to raise the height where you are filling. This will add slight back-
pressure to the degassing chamber and the aqueous ozone column
should start to rise.
DO NOT USE YOUR THUMB TO CREATE THE BACK-PRESSURE!
OPERATION USAGE TIPS
19