Saturn SMDR-36-6 User manual

Gas Range Manual Page 1 Revision: 24 Feb 2011
Gas range with oven
(SMDR-36-6)
Operation Manual
Please read it carefully & keep it in a convenient place for reference
Model SMDR-36-6
Saturn Equipment Primoris Inc.
5670 Greenwood Plaza,
Blvd Suite 501 Greenwood Villigae,Colorado
80111-2409
www.ThinkSaturn.com

Gas Range Manual Page 2 Revision: 24 Feb 2011
INSTALLATION AND OPERATION
MANUAL
RANGE SERIES
WARNINGS
IMPROPER INSTALLATION, ADJUSTMENT,
ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE INJURY OR DEATH. THE INSTRUCTION
MANUAL MUST BE READ CAREFULLY BEFORE
INSTALLING, OPERATING OR SERVICING THIS
EQUIPMENT
TO BE INSTALLED ONLY BY AN AUTHORISED PERSON
IN ACCORDANCE WITH AS 5601, LOCAL AUTHORITY,
GAS, ELECTRICITY, ANY APPLICABLE STATUTORY
REGULATIONS AND MANUFACTURER
REQUIREMENTS.
POST IN A PROMINENT LOCATION INSTRUCTIONS TO
BE FOLLOWED IN THE EVENT THE USER SMELLS
GAS. THIS INFORMATION SHALL BE OBTAINED BY
CONSULTING THE LOCAL GAS SUPPLIER.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER
FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE

Gas Range Manual Page 3 Revision: 24 Feb 2011
THIS EQUIPMENT IS DESIGNED FOR COMMERCIAL
CATERING PURPOSES AND WILL GENERATE
SIGNIFICANT HEAT. HOT SURFACES WILL CAUSE
BURNS. A HAZARD AND RISK ASSESSMENT MUST BE
UNDERTAKEN BY OWNERS AND ALL OPERATORS
MADE AWARE OF THESE.
DO NOT STORE OR USE FLAMMABLE LIQUIDS NEAR
THIS APPLIANCE.
DO NOT SPRAY AEROSOLS NEAR THIS APPLIANCE
WHILE IT IS IN OPERATION.
INSTALLATION CLEARANCES AS SPECIFIED MUST BE
OBSERVED.
IF YOU SMELL GAS, TURN THE UNIT OFF AND THE
MAIN GAS SUPPLY VALVE TO THE UNIT. CONTACT
YOUR GAS SUPPLIER OR AN AUTHORISED PERSON.
BEFORE TURNING ON THE MAIN GAS SUPPLY, CHECK
THE UNIT TO BE CERTAIN THAT ALL THE VALVES ARE
IN THE “OFF” POSITION.
PLEASE KEEP THIS MANUAL FOR FUTURE
REFERENCE AND REFERENCE BY ALL OPERATORS.

Gas Range Manual Page 4 Revision: 24 Feb 2011
CONGRATULATIONS
Thank you for choosing this product and welcome you to the ever-growing
customer circle. This product has been specifically designed to meet a wide
range of applications and represents the best quality and highest value
equipment.
Please read the instruction manual carefully to ensure the safe and reliable
operation and performance of your equipment.
Should you ever require service, you will be supported by trained and qualified
service network – the largest available.
We assure you of every support and wishes you every business success.

Gas Range Manual Page 5 Revision: 24 Feb 2011
TABLE OF CONTENTS
INTRODUCTION----------------------------------------------------------------------------------------------7
GENERAL ------------------------------------------------------------------------------------------------7
WARRANTY ---------------------------------------------------------------------------------------------7
GENERAL INFORMATION--------------------------------------------------------------------------------8
INSPECTION --------------------------------------------------------------------------------------------8
OPERATOR MANUAL---------------------------------------------------------------------------------8
INSTALLATION------------------------------------------------------------------------------------------8
GAS CONNECTION-----------------------------------------------------------------------------------8
GAS PRESSURE---------------------------------------------------------------------------------------9
COMMISSIONING -------------------------------------------------------------------------------------9
SPECIFICATIONS------------------------------------------------------------------------------------------10
INSTALLATION----------------------------------------------------------------------------------------10
GAS INPUT INFORMATION----------------------------------------------------------------------- 11
GAS SUPPLY PRESSURE ------------------------------------------------------------------------ 11
NOMINAL GAS CONSUMPTION ---------------------------------------------------------------- 11
TEST POINT PRESSURE--------------------------------------------------------------------------12
VENTILATION & AIR SUPPLY--------------------------------------------------------------------12
OPERATING INSTRUCTIONS -------------------------------------------------------------------------13
LIGHTING INSTRUCTIONS-----------------------------------------------------------------------13
OPEN TOP BURNERS------------------------------------------------------------------------------14
OVEN BURNER --------------------------------------------------------------------------------------14
OPERATOR MAINTENANCE---------------------------------------------------------------------------15
SEASONING THE GRILL --------------------------------------------------------------------------15
CLEANING STAINLESS STEEL------------------------------------------------------------------16
OVEN INTERIOR (Enamel)------------------------------------------------------------------------16
OPEN TOP BURNERS------------------------------------------------------------------------------16
TRIVETS------------------------------------------------------------------------------------------------17

Gas Range Manual Page 6 Revision: 24 Feb 2011
TABLE OF CONTENTS (continued)
SERVICE ........................................................................................................................18
RECOMMENDED SERVICE ...................................................................................18
SERVICE INFORMATION .......................................................................................18
OPEN AND GRILL BURNER ADJUSTMENTS........................................................19
OVEN CONTROL SETTINGS AND ADJUSTMENTS..............................................20
CONVERSION INSTRUCTIONS.............................................................................21
SPARE PARTS ........................................................................................................22
TROUBLE SHOOTING...................................................................................................23
ALL BURNERS........................................................................................................23
OVEN.......................................................................................................................24
RANGE – EXPLODED VIEWS,PART LIST AND GAS DIAGRAM ...........................25-32
RANGE – INSTALLATION OF BACKGUARD..........................................................33-35
NOTES............................................................................................................................36

Gas Range Manual Page 7 Revision: 24 Feb 2011
INTRODUCTION
GENERAL
The range is designed for commercial catering purposes and incorporates a
wide range of design features..
WARRANTY
This product is subject to the correct installation, operation, maintenance and
care of the equipment.
Warranty does not extend to:
•Damages caused in shipment
•Damage as a result of incorrect installation.
•Damage as a result of incorrect operation
•Damages caused by unauthorised service and use of non original parts
•Gas supply issues to the equipment
•Failure resulting from improper maintenance.
•Failure as a result of tampering with, removal of, or changing any preset
control or safety device
•Service ‘After hours’
•Conditions as defined in dealer’s terms and condition of sale
Please ensure you quote the Model and Serial Number of the unit.

Gas Range Manual Page 8 Revision: 24 Feb 2011
GENERAL INFORMATION
Inspection.
Please inspect the unit on receipt. If the unit is damaged, contact the carrier
immediately and file a damage claim with them. Save all packing materials
when filing a claim. Freight damage claims are the responsibility of the
purchaser and are not covered under warranty.
Operator Manual.
This manual contains important information for your safety and the
installation, operation, maintenance and service of this equipment.
Please read the manual carefully and ensure all operators of the
equipment are aware of the contents and safety requirements. You must
also assess all hazards and risks associated with the operation of the
equipment in your environment and advise all operators of these.
Installation.
This equipment must be installed by an authorized person in accordance
with local codes, or in the absence of local codes, with the national fuel
gas code (ANSI Z223.1), or the natural gas installation code CAN/CGA
B149.1, or the propane installation code CAN/CGA B149.2, as well as
local gas, electricity, any applicable statutory regulations and
manufacturer requirements.
An approved gas shut-off valve must be installed between the main gas piping
system and the appliance. To facilitate servicing of appliance, it is advisable
to install a 3/4” pipe union between gas shut-off valve and equipment.
Gas Connection.
The appliance must be connected by an authorized person to the gas type
specified on the unit. The gas type is shown adjacent to the rear gas
connection point and on the data plate. Connect to and use only the correct
type of gas.

Gas Range Manual Page 9 Revision: 24 Feb 2011
Gas Pressure.
The authorized person installing this equipment must ensure that the gas
operating pressure is the same as shown on the rating plate and that there is
sufficient gas volume.
The unit and its individual shut off valve must be disconnected from the gas
supply piping system during any pressure testing of the gas supply piping
system at test pressures in excess of 1/2 PSIG (3.45 kPa)
Commissioning.
The authorized person installing this equipment must commission the
equipment - gas leakage, operational checking, adjustments and instructing
the owner on use of the equipment are prescribed requirements.
The equipment must be isolated from the gas supply piping system by closing
its individual manual shut off valve during any pressure testing of the gas
supply piping system at test pressures equal to or less than 1/2 PSIG (3.45
kPa)

Gas Range Manual Page 10 Revision: 24 Feb 2011
SPECIFICATIONS
INSTALLATION
THIS EQUIPMENT MUST BE INSTALLED BY AN
AUTHORIZED PERSON IN ACCORDANCE WITH LOCAL GAS
SAFETY CODE, LOCAL AUTHORITY, GAS, ELECTRICITY,
ANY APPLICABLE STATUTORY REGULATIONS AND
MANUFACTURER REQUIREMENTS.
NOTE: INSTALLATION IS THE RESPONSIBILITY OF THE OWNER
Gas Inlet Connection: 3/4” NPT Female.
Gas Connection Point: For Range units, the gas connection point is
located at the rear of the unit 810 mm (32”) above
the floor and 45 mm (1.8”) from the right hand side
Gas Connection: Prescribed requirements include, commission the
equipment, gas leakage testing, operational
checking and adjustments.
All units are tested and adjusted at the factory; however, burners and pilots
must be checked at the installed location and adjusted if necessary.
Model
Top
Burners Qty
Oven
Qty
Product
breadth
(inch/mm)
Product
depth
(inch/mm)
Product
height
(Inch/mm)
SMDR-36-6 6 1 36 / 916 33 / 840 59 / 1495