Scag power equipment Sw32-12b User manual

COMMERCIAL

MOWERS

TECHNICAL

MANUAL

MODELS

SW32-12B

SW36-12BS

SW36-12B

SW36-8J

SW36-13K

SW48-11B

SW48-12B

SW48-13K

SW52-13K

SW52-18KH

SW61-18KH

Scag

Power

Equipment,

Inc.

W226

N900

Eastmound

Rd.

Waukesha,

TTi

53186

Part

No.

01011

Revised

9/87

l

TABLE

OF

CONTENTS

SUBJECT

PAGE

Warranty_

3

Safety

Instructions

Before

Operating-

4

While

Operating-------4

While

Maintaining

and

Storing_5

Assembly

Instructions--5

Adjustments_6

Initial

Run-in_6

Lubrication__6

Operating

Instructions___7

32"

&

36"

Cutter

Deck__8-9

48",

52",

&

61"____10-11

Engine

Deck_12-14

Transmission____14-15

Handle

Assembly_16-18

Wiring

Diagram_20

Replacement

Decals_19

Owner

Reference___20

2

WARNING

If

incorrectly

used,

this

machine

can

cause

severe

injury.

Those

who

use

and

maintain

the

machine

should

be

trained

in

its

proper

use,

warned

of

its

dangers,

and

should

read

the

entire

manual

before

attempting

to

set

up,

operate,

adjust

or

service

the

machine.

b

I

e

LIMITED

WARRANTY-COMMERCIAL

EQUIPMENT

This

warranty

extends

to

the

original

retail

purchaser

only

and

commences

on

the

date

of

original

retail

pur¬

chase.

Any

part

of

the

Scag

commercial

mower

manufactured

by

Scag

and

found

in

the

reasonable

judgment

of

Scag

to

be

defective

in

material

or

workmanship,

will

be

repaired

or

replaced

by

an

Authorized

Scag

Service

Dealer

without

charge

for

parts

and

labor.

The

Scag

mower

including

any

defective

part

must

be

re¬

turned

to

an

Authorized

Scag

Service

Dealer

within

the

warranty

period.

The

expense

of

delivering

the

mower

to

the

dealer

for

warranty

work

and

the

expense

of

returning

it

back

to

the

owner

after

repair

or

replacement

will

be

paid

for

by

the

owner.

Scag’s

responsibility

in

respect

to

claims

is

limited

to

making

the

required

repairs

or

replacements,

and

no

claim

of

breach

of

warranty

shall

be

cause

for

cancellation

or

rescission

of

the

contract

of

sale

of

any

Scag

mower.

Proof

of

purchase

will

be

required

by

the

dealer

to

substantiate

any

warranty

claim.

All

warranty

work

must

be

performed

by

an

Authorized

Scag

Service

Dealer.

This

warranty

is

limited

to

one

year

from

the

date

of

original

retail

purchase

for

any

Scag

mower

that

is

used

for

commercial

purposes,

or

any

other

income-produc¬

ing

purpose

(90

days

for

rental

use).

This

warranty

does

not

cover

any

mower

that

has

been

subject

to

misuse,

neglect,

negligence,

or

accident,

or

that

has

been

operated

in

any

way

contrary

to

the

operating

instructions

as

specified

in

the

Technical

Manual.

The

warranty

does

not

apply

to

any

damage

to

the

mower

that

is

the

result

of

improper

maintenance,

or

to

any

mower

or

parts

that

have

not

been

assembled

or

installed

as

specified

in

the

Technical

Manual.

The

warranty

does

not

cover

any

mower

that

has

been

al¬

tered

or

modified

so

as

to

adversely

affect

the

product's

operation,

performance

or

durability

or

that

has

been

al¬

tered

or

modified

so

as

to

change

the

intended

use

of

the

product.

In

addition,

the

warranty

does

not

extend

to

repairs

made

necessary

by

normal

wear,

or

by

the

use

of

parts

or

accessories

which,

in

the

reasonable

judgment

of

Scag,

are

either

incompatible

with

the

Scag

mower

or

ad¬

versely

affect

its

operation,

performance

or

durability.

This

warranty

does

not

cover

engines,

electric

starters,

batteries,

belts

and

tires

which

are

warranted

separately

by

their

manufacturer

and

for

a

different

period

of

time.

Scag

Power

Equipment

reserves

the

right

to

change

or

improve

the

design

of

any

mower

without

assuming

any

obligation

to

modify

any

mower

previously

manufactured.

All

other

implied

warranties

are

limited

in

duration

to

the

one

(1)

year

warranty

period

or

ninety

(90)

days

for

mowers

used

for

rental

purpose.

Accordingly,

any

such

implied

warranties

including

merchantability,

fitness

for

a

particular

purpose,

or

otherwise,

are

disclaimed

in

their

entirety

after

the

expiration

of

the

appropriate

one

year

or

ninety

day

warranty

period.

Scag's

obligation

under

this

warranty

is

strictly

and

exclusively

limited

to

the

repair

or

replacement

of

defective

parts

and

Scag

does

not

assume

or

authorize

anyone

to

assume

for

them

any

other

obligation.

Some

states

do

not

allow

limitations

on

how

long

an

implied

warranty

lasts,

so

the

above

limita¬

tion

may

not

apply

to

you.

Scag

assumes

no

responsibility

for

incidental,

conse¬

quential

or

other

damages

including,

but

not

limited

to,

expense

for

gasoline,

expense

of

delivering

the

mower

to

an

Authorized

Scag

Service

Dealer

and

expense

of

return¬

ing

it

back

to

the

owner,

mechanic’s

travel

time,

telephone

or

charges,

rental

of

a

like

product

during

the

lime

warranty

repairs

are

being

performed,

travel,

loss

or

damage

to

personal

property,

loss

of

revenue,

loss

of

use

of

the

mower,

loss

of

time

or

inconvenience.

Some

states

do

not

allow

the

exclusion

or

limitation

of

incidental

or

consequential

damages.

So

the

above

limitation

or

exclusion

may

not

apply

to

you.

This

warranty

gives

you

specific

legal

rights,

and

you

may

also

have

other

rights

which

vary

from

state

to

state.

3

SAFETY

INSTRUCTIONS

Your

mower

is

only

as

safe

as

the

operator!

As

with

any

type

of

power

equipment,

carelessness

or

error

on

the

part

of

the

operator

may

result

in

serious

bodily

injury.

In

addition,

improper

maintenance

of

the

machine

can

also

result

in

injury.

To

reduce

the

potential

for

injury,

please

read

and

follow

these

instructions

on

safe

operatioh

and

be

certain

that

anyone

using

this

mower

fully

understands

and

complies

with

the

following

instructions.

Before

Operating

1.

Read

and

understand

the

contents

of

this

Technical

Manual

before

operating

the

machine.

Become

familiar

with

all

controls

and

know

how

to

stop

quickly.

A

free

replacement

manual

is

available

by

sending

complete

Model

and

Serial

Number

to:

Scag

Power

Equipment,

Inc.

W226

N900

Eastmound

Drive

Waukesha.

Wi

53186

2.

Do

not

allow

children

to

operate

the

machine.

Do

not

allow

adults

to

operate

the

machine

without

proper

instruction.

3.

Before

attempting

to

start

engine,

shift

transmission

into

neutral,

move

blade

clutch

lever

into

STOP

position

and

move

neutral

latch

to

NEUTRAL

LOCK.

4.

Remove

all

debris

or

other

objects

that

might

be

picked

up

and

thrown

by

the

cutter

blades.

Keep

all

bystanders

away

from

the

mowing

area.

5.

Keep

all

shields,

safety

devices,

and

decals

in

place.

If

a

shield,

safety

device

or

decal

is

defective

or

damaged,

repair

or

replace

it

before

operation

is

commenced.

Also,

tighten

all

loose

nuts,

bolts

and

screws

to

assure

machine

is

in

safe

operating

condition.

6.

Do

not

operate

machine

while

wearing

sandals,

tennis

shoes,

sneakers

or

shorts.

Also,

do

not

wear

loose

fitting

clothing

which

could

get

caught

in

moving

parts.

Always

wear

long

pants

and

substantial

shoes.

Wearing

safety

glasses

and

safety

shoes

is

advisable

and

required

by

some

local

ordinances

and

insurance

regulations.

7.

Fill

fuel

tank

with

gasoline

before

starting

the

engine.

Avoid

spilling

gasoline.

Since

gasoline

is

flammable,

handle

it

carefully.

A.

Use

an

approved

gasoline

container.

B.

Do

not

fill

tank

while

engine

is

hot

or

running.

C.

Do

not

smoke

while

handling

gasoline.

D.

Fill

fuel

tank

outdoors

and

up

to

about

one

inch

(25

mm)

below

the

bottom

of

the

filler

neck.

E.

Wipe

up

any

spilled

gasoline.

While

Operating

8.

Start

engine

when

neutral

latches

are

in

neutral

lock

position,

cutter

blades

are

disengaged,

and

transmission

is

in

neutral.

9.

Do

not

run

the

engine

in

a

confined

area

without

adequate

ventilation.

Exhaust

fumes

are

hazardous

and

could

possibly

be

deadly.

10.

Using

the

machine

demands

attention.

To

prevent

loss

of

control:

A.

Mow

only

in

daylight

or

when

there

is

good

artificial

light.

B.

Watch

for

holes

or

other

hidden

hazards.

C.

Do

not

drive

close

to

a

drop-off,

ditch,

creek

or

other

hazard.

D.

Reduce

speed

when

making

sharp

turns

and

when

turning

on

hillsides.

E.

Always

be

sure

of

your

footing.

Keep

a

firm

hold

on

the

handle

and

walk—never

run.

F.

Do

not

operate

where

conditions

are

slippery.

11.

The

discharge

chute

must

always

be

installed

and

in

the

down

position

on

the

side

discharge

cutting

unit

except

when

optional

grass

catcher

is

completely

in¬

stalled.

If

the

cutting

unit

discharge

ever

plugs,

shut

engine

off

and

wait

for

all

movement

to

stop

before

removing

obstruction.

12.

Disengage

the

blades

and

wait

for

them

to

stop

before

crossing

gravel

drives,

walks

or

roads.

13.

Shut

the

engine

off

and

wait

until

the

blades

come

to

a

complete

stop

before

removing

the

grass

catcher

container.

14.

Never

raise

the

cutting

unit

while

the

blades

are

ro¬

tating.

15.

If

the

cutting

blades

should

strike

a

solid

object

or

the

equipment

should

start

to

vibrate

abnormally,

stop

the

engine,

disconnect

the

spark

plug

wire,

and

check

immediately

for

the

cause.

Vibration

is

generally

a

warning

of

trouble.

Check

the

cutting

unit

and

traction

unit

for

damaged

or

defective

parts.

Repair

any

damage

before

starting

the

engine

and

operating

the

cutter

unit.

Be

sure

blades

are

in

good

condition

and

blade

bolts

are

tight.

16.

Always

park

the

mower

and/or

start

the

engine

on

a

level

surface.

If

this

is

not

possible,

block

the

wheels

to

prevent

the

mower

from

moving

when

you

are

not

in

the

operator’s

position.

4

17.

Cut

grass

slopes

carefully.

Do

not

start,

stop,

or

turn

suddenly.

Mow

across

the

face

of

slopes;

never

up

or

down.

Do

not

mow

excessively

steep

slopes.

18.

Do

not

touch

engine

or

muffler

while

engine

is

running

or

soon

after

it

is

stopped.

These

areas

could

be

hot

enough

to

cause

a

burn.

19.

Before

leaving

the

operator’s

position

or

leaving

mower

unattended,

shift

transmission

into

NEUTRAL,

place

neutral

latches

in

NEUTRAL

LOCK

position,

move

cutter

blade

engagement

lever

to

STOP

and

shut

OFF

engine.

20.

Do

not

pass

or

stand

on

the

grass

discharge

side

of

any

mower

with

the

engine

running.

Stop

operation

when

another

person

approaches.

Maintenance

and

Storage

21.

Disconnect

high

tension

wire

from

spark

plug

to

prevent

accidental

starting

of

the

engine

when

servicing,

adjusting

or

storing

the

machine.

22.

If

tractor

and

mower

must

be

tipped

to

perform

main¬

tenance

or

adjustment,

drain

gasoline

from

fuel

tank

and

oil

from

crankcase.

23.

To

reduce

potential

fire

hazard,

keep

the

engine

free

of

excessive

grease,

grass,

leaves

and

accumulations

of

dirt.

24.

Be

sure

machine

is

in

safe

operating

condition

by

keeping

nuts,

bolts,

and

screws

tight.

Check

the

blade

mounting

bolts

and

nuts

frequently

to

be

sure

they

are

tightened.

25.

If

the

engine

must

be

running

to

perform

a

mainte¬

nance

adjustment,

keep

hands,

feet,

clothing

and

other

parts

of

the

body

away

from

the

cutting

unit

blades

and

other

moving

parts.

26.

Do

not

overspeed

the

engine

by

changing

governor

settings.

To

be

sure

of

safety

and

accuracy,

have

an

authorized

dealer

check

maximum

engine

speed

with

a

tachometer.

27.

Engine

must

be

shut

off

before

checking

oil

or

adding

oil

to

the

crankcase.

28.

Allow

engine

to

cool

before

storing

mower

in

any

en¬

closure

such

as

a

garage

or

storage

shed.

Make

sure

the

mower

fuel

tank

is

empty

if

machine

is

to

be

stored

in

excess

of

30

days.

Do

not

store

mower

near

any

open

flame

or

where

gasoline

fumes

may

be

ignited

by

a

spark.

29.

Always

store

gasoline

in

a

safety-approved,

red

metal

container.

30.

Keep

the

mower

and

fuel

container

in

locked

storage

to

prevent

children

from

playing

and

tampering

with

them.

31.

Perform

only

those

maintenance

instructions

de¬

scribed

in

this

manual.

If

major

repairs

are

ever

needed

or

assistance

is

desired,

contact

an

Authorized

Scag

Dealer.

To

ensure

optimum

performance

and

safety,

always

purchase

genuine

SCAG

replacment

parts

and

accessories.

NEVER

USE

"WILL-FIT”

replacement

parts

and

accessories

made

by

other

manufacturers.

Using

unap¬

proved

replacement

parts

and

accessories

may

void

the

warranty.

ASSEMBLY

INSTRUCTIONS

1.

Lay

out

loose

bolts

and

nuts

according

to

the

“Where

Used"

as

listed

in

the

loose

parts

packing

list.

2.

Install

front

caster

wheel

assemblies

using

four

5/16-

18

x

3/4

bolts,

lockwashers

and

nuts

per

assembly.

3.

Install

handle

assembly

using

middle

of

three

slotted

holes

in

handle

mounting

frame

for

normal

height

of

handle.

Use

four

3/8-16x1

bolts,

flat

washers

and

elastic

stop

nuts.

4.

Route

throttle

cable

above

RH

jackshaft

and

up

right

side

of

handle.

Secure

to

handle

1/4-20

x

2

hex

head

bolt

and

elastic

stop

nut.

Check

for

full

travel

of

control

on

engine.

Use

cable

tie

to

secure

cable

to

handle

tube

about

half

way

down

handle

tube.

5.

Insert

shift

lever

assembly

through

slot

in

panel

attached

to

handle

mounting

frame.

Fasten

to

shift,

lever

using

two

5/16-18

x

1

bolts,

flat

washers,

lock

washers

and

nuts.

Be

sure

to

center

lever

in

slot

at

1—2-3-4

travel.

6.

Route

fuel

hose

up

through

large

slot

in

handle

mounting

frame

and

connect

fuel

valve

to

fuel

tank

securing

with

a

hose

clamp.(This

must

be

done

before

mounting

fuel

tank.)

Set

fuel

tank

in

place

on

top

of

rubber

pads

with

"Danger”

decal

towards

rear.

Loop

straps

through

slots

in

handle

mounting

frame.

Form

straps

to

approximate

contour

of

fuel

tank

with

ends

facing

front.

Secure

with

two

1/4-20

x

2

round

head

screws

and

nuts.

Draw

down

until

strap

is

completely

snug

around

tank.

5

Assembly

Instructions

Cont’d

7.

Install

steering

control

rods

on

each

side

by

threading

into

swivel

joint

at

idler

bracket

weldment.

Insert

steering

control

rod

into

brake

lever

assembly

and

neutral

latch.

Secure

with

small

hair

pin.

^

j

8.

Install

upper

belt

clutch

rod

between

blade

clutch

lever

assembly

and

clutch

bell

crank

weldment

with

ends

facing

inward.

Secure

with

large

hairpins.

9.

Install

discharge

chute

using

two

5/16-18

x

1

bolts

and

elastic

stop

nuts.

10.

Fill

engine

crankcase

with

oil

using

viscosity

and

quantity

as

specified

in

engine

manual.

NOTE:

The

engine

does

NOT

have

oil

in

the

crankcase

when

shipped.

11.

Fill

fuel

tank

with

gasoline

up

to

one

inch

(25

mm)

below

the

filler

neck.

Use

gasoline

as

specified

in

engine

manual.

Open

valve

under

fuel

tank.

I

--

S==S=====

S—~

ADJUSTMENTS

1.

Check

that

all

belts

clear

their

guides

by

1/8

to

1/4

inches.

2.

Reduce

drive

wheel

tire

pressure

to

about

15

psi.

Tires

are

over-inflated

for

shipment.

3.

Adjust

tension

of

blade

drive

belt

by

rotating

turnbuckle

so

that

about

10

pound

pull

sideways

deflects

belt

about.

1/2

inch.

DO

NOT

OVERTIGHTEN.

Only

a

moderate

force

should

be

required

on

the

engagement

lever.

4.

Check

tension

of

transmission

drive

belt

(under

engine

deck).

A

five

pound

pull

sideways

should

deflect

belt

about

3/16

inch.

Slide

idler

pulley

if

required

to

adjust.

5.

The

tension

of

the

two

Twin

Power

Wheel

Drive

belts

is

self-adjusting.

However,

for

adequate

declutching,

adjust

length

of

steering

control

rods

on

each

side

of

handle

until

about

1/4

inch

gap

is

provided

between

rod

and

bottom

of

neutral

latch

slot,

when

neutral

latch

is

in

drive

position.

NOTE:

After

belts

are

broken

in,

gap

may

be

increased

to

1/2

inch

to

reduce

brake

lever

travel.

6.

Adjust

brake

rods

so

that

brakes

will

lock

wheels

while

pulling

machine

back

when

brake

levers

are

fully

squeezed.

Check

that

machine

rolls

freely

when

neutral

latches

are

in

neutral

lock

position.

INITIAL

RUN-IN

A

Warning!

Use

extreme

caution

during

mower's

initial

run-in

to

assure

caster

wheels

are

adequately

blocked

and

drive

wheels

do

not

inadvertently

contact

ground.

Keep

bystanders

away

from

machine.

Never

allow

anyone

to

pass

in

front

of

mower

discharge

opening.

Never

leave

the

machine

unattended

during

the

initial

run-in.

1.

Lubricate

all

fittings

as

specified

in

Lubrication

Section.

2.

Locate

machine

in

a

secure

area,

away

from

bystand¬

ers,

and

preferably

facing

a

wall.

Raise

drive

wheels

off

ground.

Block

caster

wheels.

3.

Start

engine

and

shift

transmission

into

fourth

gear.

Engage

cutler

blades.

Have

throttle

at

about

3/4

of

full

engine

rpm.

4.

Run

machine

for

30

to

45

minutes.

5.

Declutch

cutter

blades,

shift

transmission

into

NEUTRAL,

Stop

engine.

6.

Chec

tension

of

blade

drive

belt(s)

and

transmission

drive

belt.

Adjust

if

necessary.

7.

Readjust

steering

control

and

brake

rods

as

indicated

in

paragraphs

five

and

six

of

Adjustments

Section.

8.

Check

function

of

all

safety

interlocks.

Make

sure

that

engine

will

not

start

unless

transmission

is

in

neutral

and

blade

clutch

is

disengaged.

9.

Check

tire

pressure

and

adjust

to:

Caster

Wheels

24

psi.

Drive

Wheels

15

psi.

YOU

ARE

NOW

READY

FOR

MOWING

WITH

CONFIDENCE!

LUBRICATION

Every

day

(or

up

to

once

a

week

depending

on

environ¬

ment)

lubricate:

Cutter

Blade

Spindle

Bearings

Every

100

hours

of

operation

lubricate

the

following

parts

and

wipe

off

all

excess

grease:

Caster

Wheel

Bearings

Caster

Wheel

Pivot

Shafts

Idler

Pulley

Bracket

Pivot

Bearings

Drive

Wheel

Bearings

Traction

Idler

Pivot

Bell

Crank

Pivot

6

Do

not

spill

lubricant

on

wheel

drive

belts.

Every

200

hours

lubricate

the

following

parts

and

wipe

off

all

excess

grease:

Brake

Lever

Pivot

Transmission

Couplers

NOTE:

Transmission

is

permanently

lubricated

and

does

not

require

service.

OPERATING

INSTRUCTIONS

1.

Read

and

understand

the

instructions

on

safety

before

attempting

to

operate.

2.

Before

starting

engine:

♦

Fuel

valve

must

be

opened.

♦

Transmission

must

be

in

NEUTRAL.

♦

Blade

clutch

lever

must

be

in

STOP

position.

♦

Neutral

latches

must

be

in

NEUTRAL

LOCK

position.

♦

Key

switch

on.

♦

Choke

as

required.

3.

Start

Engine.

Adjust

throttle.

4.

Engage

cutter

blades

by

pushing

blade

clutch

lever

forward

until

it

snaps

to

rest.

Pull

lever

back

to

disengage

cutter

blades.

5.

Shift

transmission

into

gear

for

desired

mowing

speed.

NOTE:

Fourth

speed

is

only

for

transport!

6.

While

squeezing

steering

brake

levers

with

both

hands,

release

both

neutral

latches.

7.

When

steering

brake

levers

are

released,

machine

will

travel

straight.

To

make

turns,

squeeze

either

lever.

8.

TO

STOP

wheel

drive,

squeeze

both

levers,

lock

neutral

latches,

shift

transmission

into

neutral.

A

WARNING!

To

avoid

serious

bodily

injury

and

damage

to

transmission,

machine

must

be

at

full

stop

before

shifting

from

forward

to

reverse

or

from

reverse

to

forward.

9.

I

n

reverse

gear,

the

steering

brake

levers

must

be

pushed

downward

for

maximum

traction.

And

finally:

PLEASE

BE

CAREFUL

|

1

.Keep

all

shields

in

place,

especially

grass

discharge.

|

2.Stop

machine

and

remove

spark

plug

wire

to

adjust

or

service.

|

I

3.When

mechanism

becomes

clogged,

stop

engine

before

cleaning.

■

I

4.Keep

hands,

feet

and

clothing

away

from

power-driven

parts.

«

!

5.Keep

off

implement

unless

seat

or

platform

is

provided.

*

J

6.Keep

others

off.

*

L

——

—

.1

FAILURE

TO

FOLLOW

CAUTIOUS

OPERATING

PRACTICES

MAY

RESULT

IN

SERIOUS

BODILY

INJURY.

BESIDES,

WE

WOULD

LIKE

YOU

TO

CONTINUE

TO

ENJOY

AND

PROFIT

BY

USING

OUR

PRODUCTS.

7

32"

&

36"

CUTTER

DECK

See

Page

8

For

Illustration

REF.

SWM

NO,

PART

NO.

DESCRIPTION

•32

36

BS

1

46087

Cutter

Deck

Wld

(incl.

Decol)

X

1

.

45126

Cutter

Deck

Wld

X

2

46020

Cutter

Spindle

Assy(incl

3-9)

X

3

04050-04

Retaining

Ring.1

"Ext.—Inverted

X

4

04050-07

Retaining

Ring,2-7/16

Int.bsc

X

5

48101-01

Beoring

Cutter

Spindle

Upper

X

5o

48101-02

Beoring

Cutter

Spindle

Lower

X

6

41001

Spindle

Housing

X

7

48114-02

Grease

Fitting,Str

5/16

Serr

X

8

43001-02

Spindle,Cutter

Blode

X

9

04041-02

Washer.1

-5/16x2—13/32x16

go

X

10

.

04063-08

Key,1/4x1/4x2

X

11

43038

Spocer,Cutter

Blode

X

12

*

Hex

Hd

Bolt,5/16-18x1-1/4

X

13

*

Lockwasher,Spring

5/16

X

14

*

Hex

Nut

5/16-18

X

14a

*

Hex

Nut

5/16-24

X

15

48108

Cutter

Blade

18"

X

15

48110

Cutter

Blode

16

1/2"

X

15a

48185

Cutter

Blade

18"

Hi

Lift

X

15a

48184

Cutter

Blode

16

1/2"

X

16

04040-10

Flat

Wosher.5/8

W

X

17

04001-41

Hex

Hd

Bolt,5/8-11x9-1/2

X

18

46079

Caster

Assy.(incl.19-28)

X

19

04066-01

Quick

X

20

43037-01

Spocer,Caster

Yoke,1/2"

long

X

21

48100-01

Bronze

Bearing

X

22

48114-01

Grease

Fitting,

Str.

1/4-28

X

23

46082

Support

Assy.(incl.21-22)

X

24

45006

Coster

Yoke

Wld

X

25

43022

Sleeve,

caster

wheel

brg.

X

26

04001-37

Hex

Hd

Bolt,

1/2-13x5-1/2

X

27

*

Hex

Locknut.1/2—13

X

28

48006-01

Wheel

Assy,

(incl.13—14a,29—34)

X

29

48006-02

Tire

Only

Coster

Wheel

X

NS

48006-03

Inner

Tube

for

48006-01

X

30

48006-04

Rim

Poir,Caster

Wheel

X

31

48006-07

Retainer,

Beoring,

Coster

wheel

X

32

48006-06

Roller

Beoring,Coster

Wheel

X

33

48114-03

Grease

Fitting,-45‘

1/4-28

X

34

48006-05

Hub

Assy,

Coster

Wheel

X

35

*

Hex

Hd

Bolt,

5/16-18x3/4

X

36

45100

Discharge

Chute

Wld

X

37

*

Hex

Nut,

5/16-18

Elastic

Stop

X

38

♦

Hex

Hd

bolt,

5/16-18x1

X

39

46085

Belt

Cover

Assy

(incl.

Decal)

X

39.

46157

Belt

Cover

Assy-

(incl.

Decal)

X

40

*

Washer,25/64x15/16x12ga.

X

REF.

SWM

NO.

PART

NO.

DESCRIPTION

32

36

BS

41

04022-04

Wing

Nut,

3/8-16

elostic

stop

X

42

48127

Pulley

(incl.43-44)

X

43

48141

Topered

Hub

X

44

t

Hex

Hd

Bolt.

1/4-20x3/4

X

45

*

Hex

Nut,

5/8-11

X

46

48204

Belt,

Blode

Drive

X

46

48278

Belt,

Blade

Drive

X

47

*

Hex

Hd

Bolt.

3/8-16x5

X

48

»

Hex

Nut.3/8-16

X

48a

\

Hex

Nut,3/8-16

Ctr

Locknut

X

49

*

Lockwasher,

Spring

3/8

X

50

04004-02

Support,

Belt

Cover

X

51

45098

Belt

Guide

Wld

X

52

*

Hex

Hd

Bolt,7/16-14x1-1/4

X

53

*

Wosher.l

5/32x59/64x16

go.

X

54

t

Lockwasher,

Spring,

7/16

X

55

*

Hex

Nut,7/16-14

X

56

45037

Idler

Pivot

Wld

X

57

46145

Idler

Arm

Assy.(incl.22&58)

X

58

48100-05

Bronze

Beoring

X

59

04050-02

Retaining

Ring.3/4

Ext,-”E"

X

60

04004-04

Stud

X

61

48269

Idler

Pulley,

Belt

Clutch

X

52

43063

Spocer,

Idler

X

63

04070-02

Eyebolt.LH

X

64

04070-01

Eyebolt,RH

X

65

43025

Turnbuckle

X

66

04022-02

Wing

Nut,

5/16-18

X

67

43042

Sleeve,

Clutch

Rod

X

68

*

Hex

Hd

Bolt,3/8-

16x2-3/4

X

69

44003

Blode

Clutch

Rod,

Lower

X

70

43043

Sleeve.Clutch

Rod

X

71

*

Cotter

Pin,3/32x1

X

72

*

Washer.

33/64x1

x16go.

X

73

04062-01

Hoir

Pin,

large

X

74

»

Hex

Hd

Bolt,

3/8-16x1

X

75

42057

Cam

Link

X

76

46078

Coster

Assy(incl.19-20.22,77-81)

X

77

45102

Coster

Support

Wld.

X

78

43037-02

Spocer,Coster

Yoke,

1/4

long

X

79

45103

Cosier

Yoke

Wld.

X

80

48195

Coster

Wheel

Assy.

X

81

04050-01

Retaining

Ring,5/8

Ext.-E

X

82

44009

Belt

Guide

X

83

42288

Bumper

Bollost

X

83

42350

Bumper

Ballast

X

84

*

Hex

Hd

Bolt,

5/16-18x1

1/2

X

85

*

Flot

Washer,5/16

X

86

04041-08s

Washer,3/4x1

1/4x,035

X

*

Common

hardware

should

be

purchased

locally.

All

bolls

are

Grade

5

plated,

all

other

fasteners

are

zinc

plated.

9

48",

52",

&

61"

CUTTER

DECKS

See

Page

JO

For

Jl/uslrotion

REF.

SWM

REF.

SWM

NO.

PART

NO.

DESCRIPTION

485261

NO.

PART

NO.

DESCRIPTION

485261

1

46088

Cutter

Deck

Weld.(incl.

decal)

X

42

48127

Pulley

(incl.

43-44)

XXX

1

46163

Cutter

Deck

Weld.fincl.

decal)

X

43

48141

Tapered

Hub

XXX

1

46119

Cutter

Deck

Weld.flncl.

decal)

X

44

*

Hex

Hd

Bolt

1/4-20

x

3/4

XXX

2

46020

Cutter

Spindle

Assy.(incl.3-9)

X

45

*

Hex

Nut.

5/8-11

XXX

3

04050-04

Retaining

Ring.l"

Ext.-lnverted

X

46

48129

Pulley,

Double

(incl.43—44)

XXX

4

04050-07

Retaining

Ring,2-7/16"lnt.bosic

X

47

48087

Belt.R

H

Blode

Drive

X

5

48101-01

Bearing,Cutter

Spindle

upper

X

47

48285

Belt.R

H

Blode

Drive

X

5a

48101-02

Bearing,Cutter

Spindle

lower

X

47

48265

Belt.R

H

Blade

Drive

X

6

41001

Spindle

Housing

X

48

48089

Belt,

Blode

Drive

X

7

48114-02

Grease

Fitting

Str.

5/16

Serr,

X

48

48286

Belt,

Blade

Drive

X

8

43001-02

Spindle,

Cutter

Blade

X

48

48264

Belt,

Blode

Drive

X

9

04041-02

Washer.

1-5/16

x

2-13/32x

16

ga

X

49

*

Hex

Hd

Bolt.

3/8-16

x

5"

XXX

10

04063-08

Key,1/4

x

1/4

x

2

X

50

*

Hex

nut,

3/8-16

XXX

11

43038

Spacer,

Cutter

Blode

X

50a

*

Hex

Nut

3/8—16.

Centerlock

XXX

12

*

Hex

Hd

Bolt,5/16-18x1-1/4

X

51

*

Lockwosher,

Spring,

3/8

XXX

13

*

Lockwasher,

Spring,5/16

X

52

04004-02

Support,

Belt

Cover

XXX

14

*

Hex

Nut,5/16-18

X

53

45098

Belt

Guide

Wld.

XXX

14a

t

Hex

Nut,5/16-24

X

54

*

Hex

Hd

Bolt.

7/16-14

x

1-1/4

XXX

15

48110

Cutter

Blode

16-1/2"

X

55

*

Washer,

15/32

x

59/64

x

16

go.

XXX

15

48108

Cutter

Blade

18"

X

56

*

Lock

Washer,

Spring,

7/16

XXX

15

48111

Cutter

Blade

21"

X

57

*

Hex

Nut,

7/16-14

XXX

15a

48184

Cutter

Blade

16-1/2"

Hi

Lift

X

58

48181

Idler

Pulley,

"V”

Groove

XXX

15a

48185

Cutter

Blade

18"

Hi

Lift

X

59

04050-02

Retaining

Ring.

3/4"

Ext.”E"

XXX

16

04040-10

Flat

Washer,

5/8"W

X

60

46081

Idler

Arm

Assy,(incl.22

&

66)

XXX

17

04001-41

Hex

Hd

Bolt.5/8-11

x

9-1/2"

X

61

48100-05

Bronze

Bearing

XXX

18

46079

Caster

Assy,Comp.(incl.

19-28)

X

62

43028

Rod,

Idler

Pull,

J

XXX

19

04066-01

Quick

X

63

43077

Spacer,

J

Pull

Rod

XXX

20

43037-01

Spacer,

Caster

Yoke.

1/2"

long

X

64

04041-12

Washer,

3/8

x

1-1/2

x

16

go.

xxx

21

48100-01

Bronze

Bearing

X

65

*

Hex

Hd

Bolt.

3/8-16

x

2-1/4

XXX

22

48114-01

Grease

Fitting,

Str.,

1/4-28

X

65a

04004-04

Stud

xxx

23

46082

Support

Assy..(incl.21-22)

X

66

♦

Hex

Nut,

3/8-16

Elostic

Stop

xxx

24

45006

Caster

Yoke

Wld.

X

67

46145

Idler

Arm

(incl.22

&

61)

xxx

25

43022

Sleeve,

Caster

Wheel

Bearing

X

68

43063

Spocer

"•XXX

26

04001-37

Hex

Hd

Bolt,1/2-13

x

5-1/2"

X

69

04070-02

Eyebolt,

L

H

xxx

27

*

Hex

Locknut,

1/2-13

X

70

04070-01

Eyebolt,

R

H

xxx

28

48006-01

Wheel

Assy.(incl.13-14a,29-34)

X

71

43025

Turnbuckle

xxx

29

48006-02

Tire

only,

Caster

Wheel

X

72

04022-02

Wing

Nut,

5/16-18

xxx

48006-03

Inner

Tube

only,

Caster

Wheel

X

73

43042

Sleeve,

Com

Clutch

xxx

30

48006-04

Rim

Pair,

Caster

Wheel

X

74

*

Hex

Hd

Bolt,

3/8-16

x

2-3/4

xxx

31

48006-07

Retainer,

Bearing,

Caster

Wheel

X

75

45037

Idler

Pivot

Wld.

xxx

32

48006-06

Roller

Bearing,

Coster

Wheel

X

76

48269

Idler

Pulley,

Belt

Clutch

xxx

33

48114-03

Grease

Fitting

45'

1/4-28

X

77

44003

Blade

Clutch

Rod,

Lower

xxx

34

48006-05

Hub

Assy,

Coster

Wheel

X

78

43043

Sleeve,

Clutch

Rod

xxx

35

*

Hex

Hd

Bolt.

5/16-18

x

3/4"

X

79

*

Cotter

Pin,

3/32

x

1

xxx

36

45029

Discharge

Chute

Wld

X

80

*

Wosher,

33/64

x

1

x

16

go

xxx

36

45100

Discharge

Chute

Wld

X

81

04062-01

Hoir

Large

xxx

37

*

Hex

Nut,

5/16-18

Elostic

Stop

X

82

*

Hex

Hd

Bolt,

3/8-16

x

1

xxx

38

t

Hex

Hd

Bolt,

5/16-18

x

1

X

83

42057

Com

Link

xxx

39

46086

Belt

Cover

Assy.(incl.Decols)

X

84

45046

Roller

Shoft

Wld

X

39

46164

Belt

Cover

Assy.(incl.

Decols)

X

85

48038

Guide

Roller

X

39

46121

Belt

Cover

Assy.(incl.

Decals)

X

86

*

Flat

Washer,

11/32x11/16x16ga

X

40

*

Washer

25/64

x

15/16

x

12

ga.

X

87

44008

Belt

Guide

xxx

41

04022-04

Wing

Nut,3/8-16

X

88

*

Flat

Washer,

5/16

xxx

'Common

hardware

should

be

purchased

locally.

All

bolt

Grade

5,All

other

Fosteners

Zinc

Plated.

11

ENGINE

DECK

CONT’D

See

Page

12

For

Illustration

DESCRIPTION

Rim

&

Bearing

Assy

(lncl.39)

Tire,

13

x

5.00-6

2Ply

Rim

&

Bearing

Assy

(incl.

39)

Wheel

Bearing

REF.

PART

NO.

NUMBER

38B

48192-03

38C

48253-02

38D

48253-03

39

48193

;'40'TD'4W2^05~;

40A

04041-14

’

41

;

"’

:

04050-08

42

482003;

|

Tf

1

‘13088“

44

48209

45

*

46

04003-03

s

:

l50S42336ttf

57

42333

Engine

Mounting

Plate

58

*

5/16-18

x

1

Hex

Hd.

Bolt

59

»

__

6-1x45

Full

thrd

Hex

Hd.Boit

61

*

Hex

Nut

6-1

62

48275

Clomo.

Fuel

Hoser

sw

32

36

12B

13

SW

36

8J

SW

48

52

12B

13K

SW

52

18KH

SW

61

18KH

,

•

P

ulij^W

heel

Drive

Spacer,

Wheel

rulley

Brake

Drum

Hex

Head

Bolt,5/16-18x1-1/2

Sh.Sq.Nk.Car.

Bolt,3/8-16x2

DTepp37jBi

65

48257

66

48254

67

*

Pipe

Cap

Pipe

4"

nipple

Lockwasher,7/16

Spring

PEERLESS

TRANSMISSION

MODEL

700-022

See

page

15

for

illustration

REF.

PART

NO.

NUMBER

DESCRIPTION

ALL

UNITS

REF.

PART

NO.

NUMBER

DESCRIPTION

ALL

UNITS

1.

770061

Case,

Transmisson

X

20

778126A

Gear,

Spur

(20

teeth)

X

2.

772083

Cover,

Transmission

X

23

780071

Bearing,

Thrust

X

3

776217

Shaft,

Output

&

Brake

X

27

780105A

Bushing,

Flanged

X

4

778240

Gear,

Spur

(18

teeth)

X

28

786081

Chain,

Roller

(No.41

chain,24

links)

X

5

786072

Spacer.l

—3/8“0Dx1—l/8"IDx3/8"

X

29

780072

Washer,

Thrust

X

6

778124A

Gear,

Spur

(30

teeth)

X

30

780086

Bearing,

Needle

X

7

778125

Gear,

Spur

(35

teeth)

X

31

780142

Bearing,

Needle

X

8

778146A

Gear,

Spur

(37

teeth)

X

32

792035

Ring,

Retaining

X

9

784266

Collar.

Shift

X

33

780139

.

Washer,

Thrust

X

10

786083

Sprocket

(18

teeth)

X

34

788040

Ring,

Retaining

X

11

786082

Sprocket

(9

teeth)

X

35

784267

Rod

&

Fork

Assy.,

Shift

X

12

776134

Shaft,

Counter

X

36

792073

Screw,Flanged

Hex

hd.tf,

1/4-20x1-1/4

X

13

778154

Gear,

Bevel

(42

teeth)

X

37

792089A

Key

X

14

778145

Gear,

Spur

(12

teeth)

X

40

792077

Ball,

Steel,

5/16"

X

15

778151

Geor,

Spur

(15

teeth)

X

41

792078

Screw,

Set

3/8-16

x

3/8

X

16

786071

Spacer.l-1/8"0Dx3/4"IDx3/8"

X

42

792079

Spring

X

17

778239

Gear,

Spur

(32

teeth)

X

43

780108

Washer,

Thrust

X

18

776135

Shaft,

Input

X

44

792001

"0”

Ring

X

19

778176

Bevel

Pinion,

Input

X

46

788069

Seal,Square

Cut

X

14

HANDLE

ASSEMBLY

See

Page

16

For

//lustration

REF.

PART

DESCRIPTION

sw

SW

sw

NO.

NUMBER

32

36

48

52

61

12B

13K

8J

12B

13K

18KH18KH

1

46178

Handle

Assy.

Cine!.

'90

&

decals)

X

1

46179

Handle

Assy.

[incl.

90

&

decals)

X

2

42249

Handle

Mounting

Frame

X

2

42310

Handle

Mountinq

Frame

X

'

X

3

*

Hex

Hd

Bolt,

3/8-16x1,

X

..

48058-02

65

48058-08

65a

48179-01

Paris

carimtf

on

Page

W

-

Fuel

Hose

8J

1/4

IDx

4

1

/a

.

,

Fuel

Hose,

Short

Kowosaki

Z/32

ID

x

3

1/2"

*

Common

Hardware

should

be

purchased

Locally.

All

Bolts

Grade

5

Plated,

All

other

Fasteners

Zinc

Plated

17

REPLACEMENT

DECALS

Decal

-

Scag's

Logo

OFF

■

ON

#

R

(Located

On

Cutter

Deck

Cover

-

Top

Surface)

N

1

2

3

4

NEUTRAL

LOCK

t

48079

Decal

-

Key

Switch

(Located

On

Shifter

Plate

-

Near

Keyswitch)

1

■

i

48216

Decal

-

Shift

Index

(Located

On

Shifter

Plate

-

Above

Shift

Lever)

■

48218

Decal

-

Neutral

Lock

(Located

On

RH

&

LH

Handle

Tube

-

Near

Lock

Lever

DANGER

ROTATING

BLADES

AND

BELTS

KEEP

HANDS.

FEET

&

CLOTHING

CLEAR

KEEP

ALL

GUARDS

IN

PLACE

SHUT

OFF

ENGINE

&

DISENGAGE

BLADE

CLUTCH

BEFORE

SERVICING

CLEAR

AREA

OF

DEBRIS

BEFORE

MOWING

■

USE

CAUTION

IN

DIRECTING

DISCHARGE

>

KEEP

BYSTANDERS.

CHILDREN

&

PETS

AWAY

’

READ

INSTRUCTION

MANUAL

BEFORE

OPERATING

48073

Decal

-

Danger.

Rotating

Blades

(Located

On

Cutter

Deck

Cover

-

Near

Discharge

Chute)

48071

Decal

-

O.P.E.I.

Safety

(Located

On

Cutter

Deck

Near

Discharge

Chute.)

A

DANGER

SERIOUS

BODILY

INJURY

MAY

RESULT

FROM

FAILURE

TO

FOLLOW

SAFE

OPERATING

PROCEDURES.

BEFORE

LEAVING

OPERATOR'S

POSITION,

YOU

MUST

•

DISENGAGE

CUTTER

BLADES

•

SHIFT

TRANSMISSION

TO

NEUTRAL

•

WAIT

FOR

ALL

MOVEMENT

TO

STOP

READ

OPERATOR'S

MANUAL

FOR

ADDITIONAL

SAFETY

GUIDES.

ft

=

A

DANGER

AVOID

INJURY

FROM

BURNS

SHUT

OFF

ENGINE

BEFORE

REMOVING

FUEL

TANK

CAP

AVOID

ENGINE

DAMAGE

CLOSE

FUEL

VALVE

WHEN

ENGINE

IS

NOT

RUNNING

48281

Decal

-

Operator

Warning

Fuel

Fill

(Located

on

Back

of

Fuel

Tank)

CLOSE

FUEL

VALVE

WHEN

MACHINE

IS

NOT

IN

USE

IF

VALVE

IS

LEFT

OPEN

SEVERE

ENGINE

DAMAGE

OR

HARD

STARTING

MAY

RESULT

FROM

FLOODING

48214

Decal

-

Fuel

Shutoff

(Located

On

Fuel

Tank

-

Above

Keyswitch)

TWO

CYCLE

ENGINE

50:1

FUEL-OIL

MIXTURE

IMPORTANT:

DURING

ENGINE

BREAK-IN

(FIRST

20

HR)

USE

25:1

FUEL-OIL

MIXTURE

STARTING

COLD-

PRIME

AND

CHOKE

AS

REQUIRED

WARM-

CHOKE

AS

REQUIRED

48277

Decal

-

2

cycle

Fuel

Mixture

(Location

-

Top

of

Engine)

48222

Decal

-

Operator

Warning

(Located

On

Fuel

Tank

-

Above

Shift

Lever)

t

CUTTER

BLADES

i

48217

Decal

-

Blade

Engage

(Located

On

LH

Handle

Tube

-

Near

Engagement

Lever)

HEAVY

DUTY

COMMERCIAL

48072

Decal

-

Heavy

Duty

Commercial

(Located

On

Cutter

Deck

Cover

-

Front

Wall)

19

Scag Power Equipment SW32-12B User manual

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