Schleuniger UniCrimp 208 User manual

Operating Manual | Edition 000A (11-2022) | UniCrimp 208 1 | 64
UniCrimp 208
Crimping machine
Operating Manual
Software Version 2.0x |Edition 000A (11-2022)

Address | distributors
2 | 64
Operating Manual | Edition 000A (11-2022) | UniCrimp 208
Schleuniger AG
Bierigutstrasse 9
3608 Thun
Switzerland
P [phone]
F [phone]
[e-mail]
www.schleuniger.com
Schleuniger AG
Riedstrasse 8
6330 Cham
Switzerland
P [phone]
F [phone]
[e-mail]
www.schleuniger.com
Schleuniger GmbH
Raieisenstrasse 14
42477 Radevormwald
Germany
P [phone]
F [phone]
[e-mail]
www.schleuniger.com
Schleuniger Test Automation GmbH
Steinung 3.1
71131 Jettingen
Germany
P [phone]
F [phone]
[e-mail]
www.schleuniger.com
Schleuniger, Inc.
87 Colin Drive
Manchester, NH 03103
USA
P [phone]
F [phone]
[e-mail]
www.schleuniger.com
Schleuniger Japan Co., Ltd.
1726-15, Higashi-Naganuma,
Inagi-city, Tokyo
Japan
P [phone]
F [phone]
[e-mail]
www.schleuniger.com
Schleuniger Trading (Shanghai) Co., Ltd.
108, BH Center
No 7755 Zhongchun Rd
Minhang Qu, Shanghai Shi 201101
China
P [phone]
F [phone]
[e-mail]
www.schleuniger.com
Schleuniger Machinery (Tianjin) Co., Ltd.
A-101 & B-101, D9 Building, No 1 Xuefu West Rd
Xuefu Industrial Zone
Xiqing Qu, Tianjin Shi 300392
China
P [phone]
[e-mail]
www.schleuniger.com
Original Instructions
The German edition of this document is the original Instructions.
Translation of the original Instructions
All non German language editions of this document are translations of the original Instructions.
© 2023 Schleuniger | ID-0000000752-002-EN
Fallback language: EN |

Table of contents
Operating Manual | Edition 000A (11-2022) | UniCrimp 208 3 | 64
TABLE OF CONTENTS
1GENERAL 6
1.1 MANUFACTURER .............................................................6
1.2 PRODUCT TYPE ..............................................................6
1.3 INFORMATION ABOUT THE OPERATING INSTRUCTIONS ...........................6
1.3.1 Contents..................................................................... 6
1.3.2 Safekeeping...................................................................7
1.4 SYMBOLS ................................................................... 7
1.5 LEGEND .....................................................................8
1.6 DECLARATION OF CONFORMITY ...............................................8
1.7 LIMITATION OF LIABILITY ......................................................9
1.8 WARRANTY STATEMENTS AND POLICIES ........................................9
1.9 COPYRIGHT PROTECTION .....................................................9
1.9.1 Trademarks................................................................... 9
1.10 SPARE PARTS ................................................................ 9
2SAFETY 10
2.1 TARGET AUDIENCES .........................................................10
2.2 WARNING NOTICES ..........................................................11
2.3 CAUTION PROPERTY DAMAGE ................................................11
2.4 GENERAL SAFETY NOTES .....................................................12
2.5 RESIDUAL RISKS .............................................................12
2.6 SAFETY SYMBOLS IN MANUAL ................................................13
2.7 SAFETY SYMBOLS ON PRODUCT ..............................................13
2.8 SAFETY INSTALLATIONS ......................................................13
2.9 RETROFITTING ..............................................................13
2.10 PERSONAL PROTECTIVE EQUIPMENT ..........................................13
3TRANSPORTATION 15
3.1 PACKAGING ................................................................ 15
3.2 PACKAGING SIGNS (STICKERS) ................................................15
3.3 TRANSPORT INSPECTION .................................................... 16
4PRODUCT SPECIFICATIONS 17
4.1 APPLICATION PURPOSE ......................................................17
4.1.1 Intended usage of product.......................................................17
4.1.2 Reasonably foreseeable misuse....................................................17
4.2 DIMENSIONS AND WEIGHT ...................................................18
4.3 PLANNING DATA ............................................................19
4.3.1 Positioning / mounting..........................................................19

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Operating Manual | Edition 000A (11-2022) | UniCrimp 208
4.4 RATING PLATE .............................................................. 19
4.5 TECHNICAL DATA ........................................................... 20
4.5.1 Technical data................................................................ 20
5PRODUCT DESCRIPTION 21
5.1 CONCEPT ...................................................................21
5.1.1 Crimp connection..............................................................21
5.1.2 Applications, examples..........................................................21
5.1.3 Processing procedure...........................................................22
5.1.4 Properties....................................................................22
5.1.5 Options..................................................................... 22
5.2 OVERVIEW OF ASSEMBLIES ...................................................23
5.2.1 Switching the machine ON/OFF................................................... 23
5.2.2 Front view................................................................... 24
5.2.3 Rear........................................................................26
5.3 SAFETY ELEMENTS ..........................................................27
5.4 DANGER ZONES .............................................................28
6INSTALLATION / FIRST COMMISSIONING 29
6.1 SAFETY INSTRUCTIONS ......................................................29
6.2 UNPACKING / POSITIONING THE MACHINE .....................................30
6.3 CONNECTIONS ..............................................................30
6.3.1 Power connection..............................................................30
7GENERAL HANDLING / OPERATION 32
7.1 GENERAL TOPICS FOR THE OPERATION ........................................32
7.1.1 Safety instructions............................................................. 32
7.1.2 Switching on the machine....................................................... 32
7.1.3 Switching o the machine....................................................... 32
7.1.4 Tasks after use................................................................ 32
7.2 PREPARATION ...............................................................33
7.3 STARTING THE PRODUCTION .................................................33
7.4 SETUP ..................................................................... 34
7.4.1 Tool replacement.............................................................. 34
7.4.2 Settings..................................................................... 42
8CONTROL SOFTWARE 43
9DIAGNOSTICS / TROUBLESHOOTING 44
9.1 GENERAL FAULT LOCALIZATION ...............................................44
9.1.1 Safety instructions............................................................. 44
9.1.2 Behavior in case of an error.......................................................44
9.2 OTHER MACHINE FAULTS .....................................................44
9.3 SOFTWARE DIAGNOSTICS ....................................................45
9.4 ACTIONS AFTER SOLVING ERRORS ............................................ 45
9.5 DRAWINGS / CIRCUIT DIAGRAMS / FLOW CHARTS ...............................45

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Operating Manual | Edition 000A (11-2022) | UniCrimp 208 5 | 64
10 MAINTENANCE / MAINTENANCE SCHEDULE 46
10.1 CUSTOMER SERVICE .........................................................46
10.2 MAINTENANCE SCHEDULE ...................................................46
10.3 DAILY MAINTENANCE ........................................................47
10.3.1 Cleaning.....................................................................47
10.4 MAINTENANCE / REPAIR WORK ...............................................48
11 SPARE PARTS / EXPLODED VIEW DRAWINGS 53
12 DECOMMISSIONING / DISPOSAL 54
12.1 DECOMMISSIONING .........................................................54
13 APPENDIX 56
13.1 BLOCK DIAGRAM ............................................................56
13.2 TABLE OF GRAPHICS .........................................................57
13.3 TABLE OF CHARTS ...........................................................58
INDEX 61

1. General
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Operating Manual | Edition 000A (11-2022) | UniCrimp 208
GENERAL
Thank you for your trust in the Schleuniger Technique. You have acquired a high performance Schleu-
niger product, designed and manufactured in our factory to your needs.
Read through this manual with due care and attention. It contains important tips and safety instruc-
tions, which allow precise and reliable production.
1.1 MANUFACTURER
In this Manual, Schleuniger AG Thun, Switzerland is referred to as manufacturer and abbreviated with
„Schleuniger“.
Schleuniger AG Phone: [phone]
Bierigutstrasse 9 Fax: [phone]
3608 Thun E-mail: [e-mail]
Switzerland Web: www.schleuniger.com
1.2 PRODUCT TYPE
This manual is valid for the following products/models:
Crimping machine UniCrimp 208
The applicable product type and the manufacture year can be found on the rating plate or the EG
declaration of conformity. See “EU-Declaration of Conformity (Register 2)“ of the ring binder.
1.3 INFORMATION ABOUT THE OPERATING INSTRUCTIONS
We have taken every possible measures to ensure the accuracy and completeness of this documenta-
tion. Since errors can be avoided despite the diligence never fully, we are always grateful for any
advice and suggestions.
This manual is stated as "Operating Instructions” according to the machinery directive
2006/42/EU" and is part of the product. It contains all the relevant information necessary to oper-
ate the product eciently and safely as intended.
The following phases of the product life cycle are described:
●Transport
●Commissioning
●Operating units
●Maintenance
●Disposal
Observe the safety regulations and instructions. The local accident preventions and safety regula-
tions must be observed.
If the product changes hands, the Operating Instruction must be handed over to the new owner.
Published modications and corrections from the manufacturer must be complemented. Inform
at your local Schleuniger distributor.
1.3.1 Contents
General
Each person using the product must be properly trained and have read and understood the operating
instructions. This is also imperative, even when the respective person has operated such a product or
similar previously and where they have been trained by the manufacturer.

1. General
Operating Manual | Edition 000A (11-2022) | UniCrimp 208 7 | 64
The operating instructions are no longer valid, if any of its contents (except a Quick Start Card, where
available) are removed or is changed on the data storage medium.
The following is considered to be the operating instructions:
The complete content of the ring binder according to the register directory in printed form.
The les of the documents according to "Construction (Page 7)" on a data storage medium.
Construction
The Operating Instructions consist of the following parts:
Reference Manual UniCrimp 208
The Reference Manual contains all information to the product. It serves as a learning- and general ref-
erence work for the personnel.
Contents
Safety
Description of the product
Transport
Commissioning
Operating units
Troubleshooting
Maintenance
Disposal
Target audiences
Operator
Qualied personnel
Technical specialist
Parts catalog
The parts catalog contains the following.
Contents
Options
Parts subject to wear and tear
Spare parts
Exploded view drawings and parts lists of modules
Target audiences Technical specialists
1.3.2 Safekeeping
Keep the Operating Instructions nearby of the product and safe against immissions.
The instructions must be available for the operating personnel at all times.
The contents must remain clearly legible beyond the expected lifespan of the product.
1.4 SYMBOLS
The symbols are placed in the marginal notes column and refer to the adjacent text. They have the
following meaning:

1. General
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Operating Manual | Edition 000A (11-2022) | UniCrimp 208
Symbol Meaning Description
Info Information which helps to operate the product eciently and error-
free.
Maintenance Maintenance tasks
Recycle Recycle parts. Do not dispose o to regular waste.
Tip Recommendations and tips which improve the intended utilization
of the product.
Dispose.o Environmental contaminating substances to return to supplier.
1.5 LEGEND
In the text, mark-up is used in the following manner.
Markup Meaning Description
[KEY] Key / button Key commands and buttons on screen representa-
tions are in the text shown in squared brackets, capital
letters and orange colored.
„Conguration“ Screen title / menu Screen titles and menus are represented in the text in
"quotation marks".
"1.5 Legend (Page 8)" Cross referencing Cross referencing are represented in blue and italic.
1.▹Activity direction Activity directions are a summary of activity steps
with an arrow.
➥Consequence of an
activity direction
Results or released actions in activity directions are
represented with a leading arrow.
The following abbreviations are used.
Abbreviation Meaning Description
Fig. Figure Figures are captioned as "Fig.” in the picture title.
Tab. Table Tables are captioned as "Tab."
mm Millimeter All Measures in the manuals are given in millimeters.
CW Clockwise Direction of rotation for a component or an operating
element viewed from rotation axis.
CCW Counter clockwise Direction of rotation for a component or an operating
element viewed from rotation axis.
1.6 DECLARATION OF CONFORMITY
See document “EG-Declaration of Conformity (Register 2)“ of the ring binder.

1. General
Operating Manual | Edition 000A (11-2022) | UniCrimp 208 9 | 64
1.7 LIMITATION OF LIABILITY
The content of these Operating Instructions was put together taking into consideration the current
standards and guidelines according to the state of the technology and our many years of experience.
The manufacturer disclaims any liability for damages and accidents as a result of:
Disregard of the instructions
Disregard of safety regulations
Non-intended usage
1.8 WARRANTY STATEMENTS AND POLICIES
See Schleuniger document „General Conditions of Sale and Delivery”.
1.9 COPYRIGHT PROTECTION
Keep this operating instructions condentially. It is intended for the exclusive use of persons operat-
ing the product. Without written agreement, this instructions shall not be made available to third par-
ties.
The content of the operating instructions in the form of text, illustrations, drawings, circuit diagrams
or other presentation, is protected by copyright law of the manufacturer.
1.9.1 Trademarks
The WinCrimp quality assurance software is a trademark of Schleuniger Messtechnik.
Windows® is a registered trademark of Microsoft corporation in the USA and other countries.
The rights to brands and product names mention in this manual rest with their owners and are hereby
acknowledged. Mentioning of products not from Schleuniger is done for informational purposes only.
It does not constitute any advertising. Schleuniger does not assume any guaranty regarding the
selection, performance or usability of these products. Protected trademarks are not expressly indica-
ted in the manual. However, this does not mean that they can be used freely.
1.10 SPARE PARTS
Always order original spare parts from your local Schleuniger representative.
Any modications in design or function of the spare parts, in terms of ongoing product improvement,
are subject to change without prior notication.
CAUTION
Use of unveried spare parts!
Unveried or defective spare parts can lead to personnel injury or property damage.
To avoid any damage, exclusive use of original Schleuniger spare parts is imperative.

2. Safety
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Operating Manual | Edition 000A (11-2022) | UniCrimp 208
SAFETY
2.1 TARGET AUDIENCES
This operating instruction is intended for individual target audience. Certain chapters therefore are
withhold for a particular target audience and mentioned accordingly in the introductional section.
Only this group is authorized to carry out the appropriate tasks. The other contents generally is inten-
ded for all audience and is not stated specially.
The product is intended to be operated by persons older than 14 years. Younger persons are not
allowed to operate the product.
The Target audiences must have the following skill. Thus have the competence to carry out certain
activities
Operating company
Qualication
Higher level juristic person
Authority to give directives
Dene competences
Authority / activity
Teaching
Deploy authorized personnel
Use product according to the intended usage
Technical specialists
Technical specialist / service tech-
nician
Mechanical and electrical basic education
Product-specic training
Know-how in wire processing technics
Authority / activity
Unpacking
Installation
Commissioning, start-up
Operating
Programming
Maintenance and repair
Disposal
Qualied personnel
Qualication
Technical skill
Product-specic training
Know-how in wire processing technics
Authority / activity
Operating
Programming
Instructor
Maintenance