SCHUNK TRIBOS SVP-2D User instructions

Translation of the original manual
Assembly and Operating Manual
SVP-2D / SVP-2D/H / SVP-4 / SVP-3
Retrofit kit for fixed scanner/handheld scanner

Imprint
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Imprint
Copyright:
This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights
reserved. Any reproduction, processing, distribution (making available to third parties),
translation or other usage - even excerpts - of the manual is especially prohibited and
requires our written approval.
Technical changes:
We reserve the right to make alterations for the purpose of technical improvement.
Document number: 0289052
Version: 02.00|18/02/2020|en
© SCHUNK GmbH & Co. KG
All rights reserved.
Dear Customer,
thank you for trusting our products and our family-owned company, the leading
technology supplier of robots and production machines.
Our team is always available to answer any questions on this product and other solutions.
Ask us questions and challenge us. We will find a solution!
Best regards,
Your SCHUNK team
SCHUNK GmbH & Co. KG
Spann- und Greiftechnik
Bahnhofstr. 106 – 134
D-74348 Lauffen/Neckar
Tel. [phone]
Fax [phone]
[email protected]
schunk.com

Table of Contents
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Table of Contents
1 Variants ................................................................................................................... 4
1.1 Usage .................................................................................................................... 4
2 Retrofit kit for fixed scanner .................................................................................... 5
2.1 Scope of delivery .................................................................................................. 5
2.2 Technical data....................................................................................................... 6
2.3 Assembly .............................................................................................................. 7
2.4 Operation ........................................................................................................... 12
3 Retrofit kit for handheld scanner ............................................................................15
3.1 Scope of delivery ................................................................................................ 15
3.2 Technical data..................................................................................................... 15
3.3 Assembly ............................................................................................................ 17
3.4 Operation ........................................................................................................... 19
4 Translation of the original EU-Declaration of conformity.........................................22

Variants
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1 Variants
This operating manual applies to the following variations:
Fixed scanner
Retrofit kit for fixed
scanner [}5]
• Retrofit kit for fixed scanner for TRIBOS SVP-2D / SVP-2D/H
(with software version 1.3)
ID number: 25005597, 0201754
• Retrofit kit for fixed scanner for TRIBOS SVP-4 and SVP-2D /
SVP-2D/H
(SVP-2D / SVP-2D/H from software version 1.4)
ID number: 25005596, 0201755
• Retrofit kit for fixed scanner for TRIBOS SVP-3
ID number: 25006022, 1302194
Handheld scanner
Retrofit kit for
handheld scanner
[}15]
• Retrofit kit for handheld scanner for TRIBOS SVP-2D / SVP-2D/
H / SVP-3
(SVP-2D / SVP-2D/H with software version 1.3)
ID number: 0201756
• Retrofit kit for handheld scanner for TRIBOS SVP-4 and SVP-2D /
SVP-2D/H
(SVP-2D / SVP-2D/H from software version 1.4
ID number: 0201758
1.1 Usage
The retrofit kit may only be used for the following TRIBOS-
Polygonal clamping systems:
• TRIBOS-Mini
• TRIBOS-RM
• TRIBOS-S
For operation of the retrofit kit, only reducing inserts with labeled
DMC codes may be used. The use of reducing insertw without
DMC is prohibited.
For the operation of the retrofit kit in conjunction with SVP-2D, it
is recommended to have the parameter settings adjusted by a
SCHUNK service technician ( P0: 00014 for german or P0: 00015 for
english). This setting sets the target pressure to zero during
pressure built-up.
For operation or the retrofit kit in conjunction with SVP-4, it is
recommended to set the parameter setting "clear target
pressure" (see Operating manual SVP-4).

Retrofit kit for fixed scanner
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2 Retrofit kit for fixed scanner
2.1 Scope of delivery
The scope of delivery includes
Dataman 50S Connection cablel
Set screws M5
Dataman bracket
Cable bracket Assembly and
operating manual
Distance bolts
Housing back panel Sealing plugs Retaining ring
Housing base
Cable protection
DC-DC converter
For software version 1.3 additionally included

Retrofit kit for fixed scanner
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2.2 Technical data
Dataman 50S Dimensions (L x W x H) [mm] 23,5 x 26,57 x 45,4
Housing IP protection class IP65
Lens Adjustable to 3 positions
Lighting Built-in bright field with LED
aligner (green target window)
Object variants Adjustable to 3 positions
(45/80/110 mm)
Interface Serial RS-232
Supply voltage [VDC] +5 to +24
Power consumption [W] 2,5
Weight [g] 76
Operating and storage humidity 0% to 95% non-condensing
Ambient temperature [°C] +15 to +40
Material Aluminum housing /
polycarbonate housing
DC-DC converter Input voltage [VDC] +9 to +36
Output voltage [VDC] +5
Connection to interface RS-232
(up to software version 1.3)
Interface RS232 SVP-2D / SVP-2D/H
Software version 1.3
Pin1: +24 V DC
Pin2: TXD
Pin3: RXD
Pin5: GND
SVP-2D / SVP-2D/H
Software version 1.4
Pin1: +5 V DC
Pin2: TXD
Pin3: RXD
Pin5: GND
SVP-4 Pin1: +5 V DC
Pin2: TXD
Pin3: RXD
Pin5: GND
SVP-3 Pin1: +12 V DC
Pin2: TXD
Pin3: RXD
Pin5: GND

Retrofit kit for fixed scanner
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2.3 Assembly
Fastening the fixed
scanner to the
pressure hull of the
SVP
ØFasten Dataman 50S to the bracket using the 2 provided M3
screws.
Holes for indexing pins
(from software version 1.4)
ØThere are a magnet and two indexing pins at the bracket for
mounting the fixed scanner to the SVP's pressure hull.
Alternatively, the fixed scanner can be mounted on the left or
right side of the pressure hull. For this purpose, there are 4 bore
holes at the SVP's pressure hull.
To attach the holder to the pressure hull, insert the indexing
pins into the holes in the pressure hull.
ØRemove the protective film from the scanner.

Retrofit kit for fixed scanner
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Fixing the
intermediate sleeve
in the pressure hull
Intermediate sleeve
Safety ring
clamp two
M5 set screws
approx. 15°
Max. Tightening torque: 1-2 Nm
approx. 15°
NOTE
In its delivered state, the intermediate sleeve can rotate freely in-
side the pressure hull. If the fixed scanner is used, the intermedi-
ate sleeve must be fixed in the pressure hull.
ØRotate the intermediate sleeve until the the notch is offset by
approx. 15° below the Dataman 50S.
ØTighten the M5 set screws at the clamp to secure the inter-
mediate sleeve inside pressure hull.
ØOnly for software version 1.3:
Replace the retaining ring with circlip piers (type Knipex 44 21
J41 , not included in the delivery). Make sure the locking ring
snaps into place!

Retrofit kit for fixed scanner
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Fastening the cable The retrofit kit contains 3 brackets with an adhesive layer and 1
magnetic bracket for fastening the cable.
Magnetic bracket
ØRemove the protective film of the adhesive layer and fasten the
3 brackets to the bracket of the pressure body.
ØFasten the magnetic bracket to the housing.
ØConnect the scanner cable to the brackets.
ØDANGERDanger of electrical voltage inside the housing!
Before removing the back panel, disconnect clamping device
SVP from power supply.
Unscrew the screws from the back wall and remove the back
wall.
Distance bolts
15 pin Sub-D 15 pin Sub-D
9 pin Sub-D
ØInsert the cable of the Dataman 50S and the connecting cable
from above into the two sleeves.
ØTurn the sleeves 90 ° to the left so that the opening of the
sleeves is not up.
ØInstall the distance bolts on the 15 pin Sub-D connector ot the
connection cable.

Retrofit kit for fixed scanner
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ØConnect the 15-pin Sub D connnectors of the Dataman 50S and
the connection cable.
ØReinstall the back panel an fit the sealing plugs into the back
panel (only for software version 1.3). Observe the position of
the grooves in the back panel.
ØMount the housing base (only for software version 1.3).
Electrical connection

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■The RS-232 interface is located on the right side of the housing.
NOTE
The Pin1 assignment of the RS-232 interface differs depending on
the model and software version Technical data [}6].
DC-DC
converter
DC-DC
converter
ØFor the SVP-2D / SVP-2D/H with software version 1.3 the
connection cable may not be connected directly to the RS-232
interface.
In this case, a DC-DC converter must additionally be connected
to the RS-232 interface.
ØConnect the connection cable, or if required the DC-DC
converter, to the RS-232 interface.
CAUTION
Material damage on the scanner due to improper use of the DC-
DC converter!
•The DC-DC converter may only be used for TRIBOS SVP3 /
SVP-2D / SVP-2D/H with software version 1.3.
•If a TRIBOS SVP-2D / SVP-2D/H with software version 1.4 and
SVP-4 is used, connect the connection cable directly to the
RS-232 interface.
NOTE
TRIBOS SVP3 / SVP-2D / SVP-2D/H with software version 1.3
cannot be updated to software version 1.4 or newer versions. The
software version is displayed when the device is siwtched on.

Retrofit kit for fixed scanner
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2.4 Operation
Note about Data-
Matrix code
TRIBOS Logo and
type designation (clamping-Ø)
DataMatrix-Code
To perform a clamping procedure, the fixed scanner must be able
to read the DataMatrix code on the reducing ring. The DataMatrix
code is printed on the small and large ring of the reducing insert.
In this way, the reducing insert can be inserted into the intermedi-
ate sleeve from the left or right.
Power up
01.02|SVP-2D / SVP-2D/H / SVP-4 / SVP-3 |en 13 After being
connected to AC current for 20 seconds, the scanner switches to
operational mode (green and red LEDs go out, yellow LED lights
up).
Red light illumination is now active. The green target window is
now visible. The scanner is now ready for operation. Reading dis-
tance 65-80 mm.

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Scanner mode NOTE
• Always draing the system pressure bevor switching (lock /
unlock) and before switch off of the device.
• If the SVP is swtched off and on again in the blocking state, the
blocking state is retained.
• If the SVP is swtched off and on again in the relaxed state, the
relaxed state is retained.
• If the system pressure of the SVP-2D, SVP-2D/H is not reduced
to zero press key P and OK.
• As of software version SV 1.6 the operating mode ca be
switched between scanning mode and manual operation. To do
so, press the OK button for 3 seconds.
The scanner switches to scanner mode via DataMatrix code:
These DataMatrix codes are printed on a label that comes with the
retrofit kit. The appropriate DataMatrix code must be held under
the scanner to switch the mode.
The DataMatrix code "Lock 000E" blocks manual operation. In this
case, an entry can only be made via the scanner.
When the "Unlock 000A" DataMatrix code is used, only manual
operation is active. The code can no longer be scanned.

Retrofit kit for fixed scanner
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≤ 100 bar:
P+ Option
> 100 bar:
Step 5 bar
Range + 20 bar
Step 1 bar
Range +5 bar
normal
operation quick selection
(Mini/RM-
operation)
P+ Option
≤ 100 bar:
Step 1 bar
Range +5 bar
Step 1 bar
Range + 5 bar
> 100 bar:
Step 5 bar
Range + 20 bar
> 100 bar:
Step 5 bar
Range +5 bar
<100 bar:
P+ Option
normal
operation
> 100 bar:
P+ Option
≤ 100 bar:
Step 5 bar
Range +20 bar
Step 5 bar
Range +20 bar
normal
operation
The maximum pressure specified on the tool holder must not be
exceeded when using the fixed scanner.
Software version 1.3 • Locking manual operation via DataMatrix code
• P+- option for fine-tuning pressure once target pressure is
reached
Software version 1.4 • Locking manual operation via DataMatrix code
• P+- option for fine-tuning pressure once target pressure is
reached
• Device switched on via OK button (On) and P button (press and
hold 3 seconds, Off)
Software version 1.6 • Switch between the operating states scan operation and
manual operation.
To do this, hold down the OK button for 3 seconds.

Retrofit kit for handheld scanner
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3 Retrofit kit for handheld scanner
3.1 Scope of delivery
The scope of delivery includes
CR6000 Handheld scanner
Connection cable
Assembly and
operating manual
3.2 Technical data
Handheld scanner
CR6000
Dimensions (L x W x H) [mm] 151 x 93 x 35
Housing IP protection class IP64
Lighting Diffuse bright field, dark field
Interface seriel RS-232
Supply voltage [VDC] +5
Power consumption [W] 2,2
Weight [g] 130
Operating and storage humidity 5% to 95% non-condensing
Ambient temperature [°C] +15 to +40
Material Polycarbonat housing
DC-DC converter Input voltage [VDC] +9 to +36
Output voltage [VDC] +5
Connection to interface RS-232
(up to software version 1.3)

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Interface RS232 SVP-2D / SVP-2D/H
Software version 1.3
Pin1: +24 V DC
Pin2: TXD
Pin3: RXD
Pin5: GND
SVP-2D / SVP-2D/H
Software version 1.4
Pin1: +5 V DC
Pin2: TXD
Pin3: RXD
Pin5: GND
SVP-4 Pin1: +5 V DC
Pin2: TXD
Pin3: RXD
Pin5: GND
SVP-3 Pin1: +12 V DC
Pin2: TXD
Pin3: RXD
Pin5: GND

Retrofit kit for handheld scanner
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3.3 Assembly
Electrical connection
■The RS-232 interface is located on the right side of the housing.
NOTE
The Pin1 assignment of the RS-232 interface differs depending on
the model and software version Technical data [}6].
DC-DC
converter
DC-DC
converter
ØFor the SVP-2D / SVP-2D/H with software version 1.3 the
connection cable may not be connected directly to the RS-232
interface.
In this case, a DC-DC converter must additionally be connected
to the RS-232 interface.
ØConnect the connection cable, or if required the DC-DC
converter, to the RS-232 interface.

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CAUTION
Material damage on the scanner due to improper use of the DC-
DC converter!
•The DC-DC converter may only be used for TRIBOS SVP3 /
SVP-2D / SVP-2D/H with software version 1.3.
•If a TRIBOS SVP-2D / SVP-2D/H with software version 1.4 and
SVP-4 is used, connect the connection cable directly to the
RS-232 interface.
NOTE
TRIBOS SVP3 / SVP-2D / SVP-2D/H with software version 1.3
cannot be updated to software version 1.4 or newer versions. The
software version is displayed when the device is siwtched on.

Retrofit kit for handheld scanner
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3.4 Operation
Handheld scanner
Data Matrix Code
Toolholder TRIBOS
NOTE
From software version SV1.4 the handheld scanner CR6000 can be
operated directly at the SVP-3 / SVP-2D / SVP-2D/H without DC-
DC adapter.
Switching to scanner operation is done via the DataMatrix-Code:
Lock code Unlock code
The DataMatrix-Codes are shown in the TRIBOS pressure table on
the device. For the switching process, the corresponding
DataMatrix-Code must be scanned.
The manual operation is locked via the lock code. Now, entries can
only be made via the scanner.
If the unlock code is used, only the manual operation is active.

Retrofit kit for handheld scanner
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≤ 100 bar:
P+ Option
> 100 bar:
Step 5 bar
Range + 20 bar
Step 1 bar
Range +5 bar
normal
operation quick selection
(Mini/RM-
operation)
P+ Option
≤ 100 bar:
Step 1 bar
Range +5 bar
Step 1 bar
Range + 5 bar
> 100 bar:
Step 5 bar
Range + 20 bar
> 100 bar:
Step 5 bar
Range +5 bar
<100 bar:
P+ Option
normal
operation
> 100 bar:
P+ Option
≤ 100 bar:
Step 5 bar
Range +20 bar
Step 5 bar
Range +20 bar
normal
operation
Software version 1.3 • Locking manual operation via DataMatrix code
• P+- option for fine-tuning pressure once target pressure is
reached
Software version 1.4 • Locking manual operation via DataMatrix code
• P+- option for fine-tuning pressure once target pressure is
reached
• Device switched on via OK button (On) and P button (press and
hold 3 seconds, Off)
Software version 1.6 • Switch between the operating states scan operation and
manual operation.
To do this, hold down the OK button for 3 seconds.