Schwing SP 1800-D User manual

Original operating instructions
Stationary concrete pump
EN
SP 1800-D
SP 2800-D

005.152.04-EN
Dear Customer,
These operating instructions describe all series and special equipment of your machine available at
the time of publication.
Country-specific differences are possible.
Please note that your machine cannot be equipped with all described functions. This also applies to
safety-relevant systems and functions.
The operating instructions are an integral part of the machine.
Always keep the operating instructions readily available on to machine so they can be viewed at all
times.
Please ensure prompt replacement of the operating instructions if they should become lost.
When placing an order, please specify the machine type and the machine number stamped on the
type plate.
Pass on these operating instructions when leaving the machine to someone else.
Editor: SCHWING GmbH
Department: TDS 1
Heerstr. 9-27
44653 Herne
Art. no.: 98373676
Series 02
Caterpillar motor 129, 151, 168 kW
printed on the: 19. September 2018
Version: 3.12
All rights reserved.
Reprint - Even in part - Only with the permission of the publisher.

TABLE OF CONTENTS
005.154.01-EN
Designation Chapter
Introduction 1
Structure of the operating instructions 1.1
Preface 1.2
Declaration of conformity 1.2-3
Machine characteristics 1.3
Technical data 1.4
Machine description 1.5
Pictographs without text 1.6
Control, warning and steering elements (diesel drive) 1.7
Control system 1.8
Safety 2
Safety manual
Operation 3
Driving operation 3.2
Selection of the installation site 3.3
Emergency Stop System 3.5
Preparing operational readiness 3.10
Drive circuit 3.11
Preheat hydraulic system 3.12
Set up machine (change-over mode) 3.20

TABLE OF CONTENTS
005.154.01-EN
Designation Chapter
Pumping line 3.22
Local control 3.25
Remote control 3.26
Working operation - Mixer 3.30
Working operation - Placing boom 3.31
Working operation - Concrete pump 3.32
Working operation - Water system 3.33
Working operation - Air system 3.34
Control of operations 3.35
Troubleshooting/"error handling" 3.36
Release of blockages
Emergency operation 3.37
Emergency oil supply of the placing boom hydraulic 3.38
Cleaning 3.40
Assembling the placing boom 3.50
Preparing machine for driving 3.51
Severe operating conditions (Winter, Tropics etc.) 3.60
Decommissioning 3.70
Concrete technology conditions 3.80

TABLE OF CONTENTS
005.154.01-EN
Designation Chapter
Maintenance 4
General maintenance instructions 4.2
Types of fuel and filling quantity 4.3
Grease and fuel recommendations 4.4
Tightening torque 4.5
Spare parts and accessories 4.6
Maintenance plan 4.10
Maintenance report (master copies) 4.11
Description of the maintenance:
Hydraulic fluid and filter 4.20
Check pressure settings 4.21
Oil cooler/motor cooler 4.22
Drive lines of the pump drive 4.30
Slewing gear 4.36
Rock valve 4.40
Delivery and differential cylinder, pumping piston 4.42
Pumping line 4.44
Boom column - Slewing ring support 4.51
High-pressure cleaner* 4.56
* Special equipment
** Optional

TABLE OF CONTENTS
005.154.01-EN
Designation Chapter
Electric/electronic system, software 4.60
Safety inspections 4.65
Repair welding 4.70
Central lubricating system 4.80
Radio controls * 5
Special equipment * 6
High-pressure cleaning system 6.2
End hose shut-off valve 6.3
Chamber valve 6.4
External volume flow 6.5
Hydraulic shut-off assembly 6.9
Appendix 7
Schwing information service 7.10
National contacts (Germany) 7.20
International contacts 7.30
* Special equipment
** Optional

005.007.00-EN
Presentation 1
Safety 2
Operation 3
Maintenance 4
Radio remote control 5
Special equipment 6
Appendix 7

005.007.00-EN
Blank page!

1.1-1
005.008.05-EN
STRUCTURE OF THE OPERATING
INSTRUCTIONS
The present operating instructions have a
modular structure and consist of seven
chapters. The operating instructions are
numbered by chapter title, as individual
chapters are interchangeable and partially
(e.g. safety manual) have their own, individual
numbering.
For ease of use, the beginning of each new
chapter is identified by a green page.
As some chapters may also be issued
separately, they are identified by their own
cover sheets.
THE SEVEN CHAPTERS OF THE
OPERATING INSTRUCTIONS
CHAPTER 1: INTRODUCTION
The first chapter of these operating
instructions is about familiarising yourself with
the machine. Here you will find - For example -
The technical data, a brief description, an
overview of the control and check devices, as
well as a description of the control systems
used.
CHAPTER 2: SAFETY
In the second chapter you will find our
SAFETY MANUAL. The safety manual is
prepared jointly by leading manufacturers of
concrete pumping and placing machines under
the auspices of the VDMA (Verband deutscher
Maschinen- Und Anlagenbauer/Association of
German Machinery and Equipment
Constructors). It is applicable without
restrictions to our machines and an integral
part of these operating instructions.
The safety manual contains essential safety
notices for the operation of the above-
mentioned machines and is used by all
collaborating companies.
Special safety and warning notices for your
SCHWING machine are provided in the
individual chapters of these operating
instructions.
CHAPTER 3: OPERATION
In the third chapter you will find descriptions of
all machine operating procedures, from
commissioning to working operation and
cleaning to decommissioning.
CHAPTER 4: MAINTEANCNE
In the fourth chapter you will find essential
information on when and how the machine
must be serviced, as well as information on
filling quantities and lubricants and operating
materials used.
CHAPTER 5: RADIO REMOTE CONTROL
In chapter 5, you will find operating instructions
for the remote control used. If alternative
remote controls are available for your machine,
all up-to-date variants are shown here. With
machines for which no radio remote control
was offered, this chapter is empty.
CHAPTER 6: SPECIAL EQUIPMENT
Chapter 6 provides information about special
equipment for your machine.
CHAPTER 7: APPENDIX
In the appendix you will find topics such as
organisation and administration.

1.1-2
005.008.05-EN
THE INDIVIDUAL CHAPTERS OF THE
OPERATING INSTRUCTIONS
Description of the header:
The individual pages of each chapter are
continuously numbered. The page number is
given in the header.
Example: 1.1-2
1. 1- 2
1. = Main chapter 1
1- = Sub-chapter 1
2 = Page 2
Description of the footer:
In the footer is an identification number from
our text processing. In all languages these
measures are supplemented by the
corresponding abbreviation used in the ISO
language code.
Example: 005.008.04-EN
005.008
= Identification number
04 = Amendment index
- EN
= ISO language code
(EN = English)
Please indicate the complete footer and
header should any questions arise regarding
particular chapters in your operating
instructions.
TERM DEFINITION
Special equipment:
is equipment that can be opted for in addition
but is not absolutely necessary.
Example: additional lighting
Optional:
is absolutely necessary equipment where
you can choose a variant.
Example: Water pump, supplied by either
manufacturer A or B

1.1-3
005.008.05-EN
STRUCTURE OF
SAFETY NOTICES
In these operating instructions, safety notices
are provided in places where persons may be
in danger.
The described measures for hazard prevention
must be adhered to.
Safety notices are structured as follows:
SIGNALWORD
TYPE OF HAZARD
CONSEQUENCES OF
NON-OBSERVANCE *
HAZARD PREVENTION
- WARNING SIGN: draws attention to the
hazard
- SIGNAL WORD: indicates the severity of the
hazard, see the hazard classes of the signal
words used
- TYPE OF HAZARD: designates the type of
hazard or source of the danger
- CONSEQUENCES *: describes the
consequences of non-observance
- PREVENTION: indicates how the hazard can
be avoided
* - Optional information
HAZARD CLASSES OF THE SIGNAL
WORDS USED
DANGER
Identifies a high risk: Persons can be
immediately injured or killed.
Description of the measures for avoiding
risks .
WARNING
Identifies a moderate risk: This could cause
injuries and death of persons.
Description of the measures for avoiding
risks .
CAUTION
Identifies a risk: Persons can be injured.
Description of the measures for avoiding
risks .

1.1-4
005.008.05-EN
WARNING OF MATERIAL DAMAGE
In this documentation you will find safety
notices relating to the existence of a risk of
material damage. The described measures for
the prevention of material damage must be
adhered to.
SYMBOLS AND KEY WORDS USED
This notice draws your attention to possible
risks to your machine.
Please note: if, due to damage to the machine,
components or functions fail, this can lead to
accidents resulting in personal injury.
ATTENTION
ATTENTION identifies measures for the
prevention of material damage.
ADDITIONAL INFORMATION
The following symbol identifies information
which is not related to safety, but increases the
clarity of the documentation.
INFORMATION
Additional information for a better
understanding; not a safety notice.

1.2-1
001.200.13-EN
PREFACE
These operating instructions are intended for
all persons entrusted with the operation and
the maintenance of the
SCHWING MACHINE
described below, as well as owners or
operators of the machine.
The operating instructions are intended to help
you
- Become familiar with the machine, learn to
use its application
possibilities,
- Safely operate it, prevent danger,
- Use it properly and efficiently and save costs.
The machine is constructed according to state-
of-the-art technology and recognised safety-
related rules.
Nevertheless, they can cause danger to
persons and material goods in the event of
incorrect use, operation, maintenance or
repair.
Any use of the machine requires knowledge
and careful attention of the operating
instructions.
Read these operating instructions carefully and
retain them for future reference.
Familiarise yourself with the machine.
Do not wait until work shifts!
Please be aware that the figures in these
instructions may differ slightly from the actual
design of your Schwing machine.
In addition to the operating instructions, the
general relevant legal and other rules on
accident prevention of the country of operation
should be observed.
Schwing GmbH is not responsible for any
damage resulting from the non-observance of
these regulations!
In case of faults, any questions and for
ordering spare parts, please contact your local
representative or:
SCHWING GmbH
Postfach 20 03 62
D - 44647 Herne
Telephone: [phone] / 987-0
Fax: [phone] / 72922
Email: [e-mail]
Our departments:
- SPARE PARTS SALES
- CUSTOMER SERVICE
- WARRANTY
you can contact us at
Telephone: [phone] / 987-231 / 232
Fax: [phone] / 74674
Email: [e-mail]
Please only use these connections when
corresponding with these departments.
For all questions, always indicate the
Type and machine no.
of your machine.

1.2-2
001.200.13-EN
ADDITIONAL OPERATING INSTRUCTIONS
SCHWING builds truck-mounted concrete
pumps on chassis frames by different
manufacturers.
These manufactures provide their own
operating instructions about their products.
The same also applies for the manufacturer of
integrated motors used in our construction
concrete pumps.
It is also possible that different special
equipment of your SCHWING machine
disposes of their own operating instructions.
Please observe these documents, because
their contents are not subject to these
operating instructions.
In order to use the machine safely, properly
and efficiently and maintained, precise
knowledge of these operating instructions are
necessary.
We would like to point out, in particular, to
the safety instructions given therein!
Should you ever encounter any problems with
your vehicle or integrated motor, or require
spare parts, please contact directly the
addresses listed in the manufacturer's
operating instructions.
DECLARATION OF CONFORMITY
SCHWING declares that the machine placed
on the market in the European Economic Area
complies with the relevant EC directives.
We confirm this by issuing a "declaration of
conformity" and affixing the "CE" marking to
the machine. See also chap. 1.3.
The original of each declaration of conformity
is archived at SCHWING.
The customer receives a copy of this
declaration in the national language, together
with the delivery note or invoice.
The following pages show each a sample of
the declaration of conformity for truck-mounted
concrete pumps (S) and construction concrete
pumps (SP).
IMPORTANT INFORMATION
Machines placed on the market in the
European Economic Area must comply with
the valid guidelines herein.
This does not apply when the machines are
placed on the market outside the European
Economic Area.
If the design of a machine deviates from the
design required for the European Economic
Area, SCHWING will not issue a declaration
of conformity, and the "CE" marking will not
be affixed.
These machines may not be used within
the European Economic Area!
TERMINATION OF THE DECLARATION OF
CONFORMITY
CE marking and declaration of conformity only
apply to design and scope of delivery of the
machine delivered ex works.
By making changes to the machine without the
approval of SCHWING, as well as the use of
accessories without admission by SCHWING,
both shall lose their validity.
The competent supervisory authorities can
decommission corresponding machines.
SCHWING is not liable for the consequences
of the above manipulations. Operator and
owner of the machine are responsible thereof.

1.2-3
001.200.13-EN
EC declaration of conformity
according to EC Machine Directive 2006/42/EC appendix II A
We hereby declare that the machine specified below
Designation of the machine: TRUCK-MOUNTED CONCRETE
PUMP
Machine type:
S
Machine no.
complies with the following relevant provisions:
Machine Directive 2006 / 42 / EG
Low Voltage Directive 2014 / 35 / EU
EMC Directive 2014 / 30 / EU
Noise Emission Directive 2000 / 14 / EG
Applied harmonised standards1),
especially:
DIN EN 12001, DIN EN ISO 12100, DIN EN 982, DIN EN 1088,
DIN EN 13309, DIN EN 60204, DIN EN ISO 3744, DIN EN ISO
11688, DIN EN ISO 13849, DIN EN ISO 13850
Applied national standards and
technical specifications2),
especially:
DIN 24117, DIN 24118
1) Complete list of the applied harmonised standards, see »Normative references in DIN EN 12001
hoisting-, spraying-- And placing machines for concrete and mortar — safety requirements«
2) Complete list of the applied national standards and technical specifications, see »References in DIN EN
12001 hoisting, spraying and placing machines for concrete and mortar — safety requirements«, as well
as Schwing factory standard.
Noise emission
Installed effective output
Measured sound power level
Guaranteed sound power level
P hydraulic = kW (diesel-hydraulic drive)
LWA measured = dB
LWA guaranteed = dB
Person authorised, at the request of the market surveillance authorities, for the compilation of the relevant
technical documents (declaration of conformity): CE – Person authorised by SCHWING GmbH
This declaration looses its validity with any unauthorised changes to the machine.
Date/Signature by manufacturer
Information about signatory Management

1.2-4
001.200.13-EN
EC declaration of conformity
according to EC Machine Directive 2006/42/EC appendix II A
We hereby declare that the machine specified below
Designation of the machine: STATIONARY CONCRETE PUMP
Machine type:
SP
Machine no.
complies with the following relevant provisions:
Machine Directive 2006 / 42 / EG
Low Voltage Directive 2014 / 35 / EU
EMC Directive 2014 / 30 / EU
Noise Emission Directive 2000 / 14 / EG
Applied harmonised standards1),
especially:
DIN EN 12001, DIN EN ISO 12100, DIN EN 982, DIN EN 1088, DIN
EN 13309, DIN EN 60204, DIN EN ISO 3744, DIN EN ISO 11688,
DIN EN ISO 13849, DIN EN ISO 13850, DIN EN ISO 13857
Applied national standards and
technical specifications2), especially:
DIN 24118
1) Complete list of the applied harmonised standards, see »Normative references in DIN EN 12001
hoisting-, spraying-- And placing machines for concrete and mortar — safety requirements«
2) Complete list of the applied national standards and technical specifications, see »References in DIN EN
12001 hoisting, spraying and placing machines for concrete and mortar — safety requirements«, as well
as Schwing factory standard.
Noise emission
Installed effective output
Measured sound power level
Guaranteed sound power level
P hydraulic = kW ( -hydraulic drive)
LWA measured = dB
LWA guaranteed = dB
Person authorised, at the request of the market surveillance authorities, for the compilation of the relevant
technical documents (declaration of conformity): CE – Person authorised by SCHWING GmbH
This declaration looses its validity with any unauthorised changes to the machine.
Date/Signature by manufacturer
Information about signatory Management

1.3-1
004.710.00-EN
MACHINE CHARACTERISTICS
The designation of the concrete pump means, for example:
SP 1800
SP ............................. =
SCHWING PUMP
1800 ................... =
Technical parameters (minimum value)
Additional designations:
SP 2800 200 120 D
147 kW
200...................................
=  Pumping cylinder (mm)
120..........................
........
=  Piston of the diff. cylinder (mm)
D....................
= Diesel engine
147 kW... = Drive power in kW

1.3-2
004.710.00-EN
TYPE PLATE
The type plate of the concrete pump (Fig. 1) is
located on the machine frame. The machine
number is stamped into the frame under the
type plate.
CE LABELLING
Machines brought into circulation after
01.01.1995 in states of the European
Economic Area (EEA) must comply with the
basic health and safety requirements of the
relevant EC regulations.
The machine manufacturers confirm this by
applying a mark (Fig. 2) to the machine and
displaying a “declaration of conformity”.
The CE mark is located next to the concrete
pump type plate on the machine frame.
CE means: Communauté Européenne
(European Community)
Please note the machine number of your
machine here:
.........................................
Fig. 1
Fig. 2

1.3.1-1
004.289.06-EN
1.3.1 THEORETICAL SERVICE LIFE OF A MACHINE
Our concrete pumps and placing booms are designed, under normal use, for a theoretical life of up to
15 years.
The following reference and empirical values are used as a basis:
Truck
-
mounted concrete pump S
17
-
S
43
SX
Reference value
1
Delivery rate [m³] / per year 30 000
Construction jobs per year
2
850
Truck
-
mounted concrete pump S
45
SX
-
S
65
SXF
Reference value
1
Delivery rate [m³] / per year 30 000
Construction jobs per year
2
500
Truck mixer pumps
Refere
nce value
1
Delivery rate [m³] / per year 15 000
Construction jobs per year
2
250
Stationary concrete pump
/
Separate placing booms
Reference value
1
Delivery rate [m³] / per year 20 000
Construction jobs per year
2
280
Please note that, in addition to the number of construction jobs and the delivery rate (volume of
pumped material), other operating factors can also significantly reduce the service life of a machine
under certain conditions, such as:
- Not operating the machine in accordance with its intended purpose
- Misuse (e.g. using the boom as a lifting device)
- Improper extension of the end hoses
- Failure to follow the maintenance guidelines
- Operating a machine under extreme conditions, e.g. under excessive heat or excessive cold
- Improper operation by machine operators without adequate training or instruction
- Using concrete pipelines that are not approved by SCHWING
- Not performing the boom inspections and corresponding repairs on time
Any discrepancies can affect the service life accordingly. The information specified with regard to the
theoretical life does not constitute any commitment or guarantee, nor does it represent any other as-
surance as to a machine’s quality and durability.
1 See “Maintenance” chapter for restrictions
2 One construction job is generally defined as one extension and retraction cycle

1.3.1-2
004.289.06-EN
Furthermore, timely compliance with the prescribed maintenance work and technical safety inspec-
tions is also considered part of the intended use. See the “Maintenance” chapter and the safety man-
ual in the appendix of these operating instructions.
In the event of damages of any kind, the entire machine must be inspected.
1.3.2 CONTACT SCHWING IN THE EVENT OF OPERATIONS OUTSIDE OF THE INDICATED
REFERENCE VALUES
The following applies to all SCHWING machines:
Fresh concrete temper
a-
+
15
°C
Operating site
:
Outdoors
/
in rooms with sufficient ventilation
Operating temperature
:
-
15
°C
/ +
45
°C
Maximum operating alt
i-
2000
MASL
(
depending on the type of machine
)
If exceedances of individual values or the simultaneous exceedance of several values can be ex-
pected, also see the “Difficult operating conditions” chapter.
1.3.3 FINAL DECOMMISSIONING AND DISPOSAL OF THE MACHINE
The machines contain valuable raw materials that should be reused, but also materials and sub-
stances (for example: oils, greases, plastics, electronic components, rechargeable batteries, etc.) that
should be disposed of properly due to their hazardous properties, which have a negative impact on
health or the environment.
Make sure that the decommissioned machine can no longer be put into operation.
Machines should be dismantled and disposed of in accordance with any regional accident prevention
regulations, as well as any provisions regarding health and environmental protection.
Hand the machine over to a certified disposal company in order to ensure that it is disposed of
properly.
In the event that certified disposal companies are not available in your region, the authorities respon-
sible for environmental protection, for example, can provide appropriate information.