Scotts Turf Master C4013-050 User manual

ALL WHEEL STEER
Model C4013·050 12.Shp/40"
PN 323308C
"Precision Engineering by the LawnCare Experts"
~ ,f
Price $5.00

TABLE OF CONTENTS
Page Page
WARRANTY .........................................................1
TABLE OF CONTENTS ........................................2 Change the Engine Oil .....................................14
Maintain the Air Filter .......................................15
INTERNATIONAL SYMBOLS ...............................2 Maintain the Fuel Filter ....................................15
SAFETY RULES ...................................................3
OWNER'S INFORMATION ...................................4
ASSEMBLE YOUR TRACTOR ..........................4-6
Contents
of Shipping Carton ............................. .4
You Will Need These Tools ...............................4
Parts Bag ...........................................................4
Spark Plug Maintenance ..................................15
Maintain the Battery ....................................15,16
Remove the Battery ............................:............16
Install the Battery .......................................16,
17
Replace the Tractor Drive Belt .........................18
Remove the Mower Deck.................................19
Activate the Battery ............................................5
Install the Steering Wheel ..................................5
Install the Seat ...................................................6
Replace the Blade Drive Belt ...........................19
Replace the Mower Blades ..............................20
ADJUST YOUR TRACTOR ...........................21-30
Check Oil and Put
in Gas...................................6
Check the Tires and Fasteners ..........................6 Read These Hints Before Adjusting Your
Tractor .............................................................
21
KNOW YOUR TRACTOR CONTROLS AND
INDICATORS.....................................................7-9
OPERATE YOUR TRACTOR ........................10-12
Learn to Start and Stop ....................................10
Before Starting .................................................10
Start the Engine and Mower Blades .................10
Stop the Mower Blades and Engine ................. 11
Your First Use .................................................. 11
The All-Wheel Steer Feature............................ 11
Use YourTractor Safely ...................................12
Keep Your Tractor Clean .................................12
Mowing Hints ...................................................12
Adjust the Tractor Clutch .................................22
Adjust the Transmission Control Lever ............ 23
Adjust the Tractor Brake ..................................24
Adjust the Mower Deck Height.........................25
Adjust the Mower Deck Level ......................26,27
Adjust the Blade Drive Belt ..............................28
Adjust the Blade Brake ....................................29
Adjust the Carburetor.......................................29
Adjust the Steering Gear..................................30
Adjust the Seat.................................................30
TROUBLESHOOTING GUIDE ......................31-33
STORAGE ..........................................................34
MAINTAIN YOUR TRACTOR ........................13-20 TRACTOR REPAIR PARTS ..........................35-50
Maintenance Check List...................................13 ACCESSORIES ..................................................
51
Lubrication .......................................................14
Lubrication Chart..............................................14 DISTRIBUTORS LIST.........................................52
INTERNATIONAL SYMBOLS -
These symbols may appear on your unit or in literature supplied with the product. Learn and understand their meaning.
ENGINE
START
ENGINE
START
NEUTRAL
N
MOWER
HEIGHT
,-~··
ENGINE
RUN
ENGINE
START
FORWARD
•
I
LO'IVER
ENGINE
OFF
ENGINE
RUN
REVERSE
I
•
RAISE
t
-
OFF
ON FAST SLOW CHOKE IGNITION
0 I
~ -- ·1\1
ENGINE OIL FUEL BATTERY LIGHTS HOUR ALL-
METER SYSTEMS-GO
OFF PRESSURE
CLUTCH BRAKE PARKING PTO PTO MOWER BLADE
BRAKE ENGAGED DISENGAGED CLUTCH
CO)®
~_.......,~
~e
IGNITION
ARROW INCREASE . DECREASE CAUTION KEY
11 +
._..,.,.._
•
Photographs and illustrations in this manual may not show your model but are for reference. They are based on the
latest information available at time of publication.
2

SAFETY RULES
THESE INSTRUCTIONS ARE FOR YOUR PROTECTION. PLEASE READ THEM CAREFULLY.
IMPORTANT
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE
FOLLOWING
SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I.
GENERAL OPERATION:
• Know controls and how to stop quickly.
• Read, understand, and follow all instructions
in the manual and
on the machine before starting.
•
Only allow responsible adults, who are familiar with
instructions, to operate the machine.
• Wear
safety glasses or eye shields when assembling or
operating the machine.
• Do
not operate machine when barefooted. Always wear
substantial footwear, preferably steel-toed shoes.
• Do
not wear loose fitting clothing that could get caught in
moving parts.
• Clear the area
of objects such as rocks, toys, wire, etc., which
could be picked
up and thrown by the blade(s).
• Be sure the area is clear
of other people before mowing. Stop
machine
if anyone enters the area.
• Never carry passengers.
• Do
not mow In reverse unless absolutely necessary. Always
look down and behind before and while backing.
• Be aware
of the mower discharge direction and do not point it at
anyone. Do
not operate the mower without either the entire
grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn
off
blades, set parking brake, stop engine, and remove keys before
dismounting. .
• Turn
off blade(s) when not mowing.
•
Stop engine before removing grass catcher or unclogging
chute.
• Mow
only In daylight or good artificial light.
•
Do not operate the machinewhile under the influence of alcohol
or drugs.
• Watch
for traffic when operating near or crossing roadways.
• Use care when mowing around a fixed object to prevent the
blade(s) from striking it. Never deliberately run over anyforeign
object.
• Use extra care when loading or unloading the machine into a
trailer or truck.
• Use care when pulling loads or using heavy equipment.
a. Use only approved drawbar hitch points.
b. Limit loads to those that you can safely control.
c. Do not turn sharply. Use care when backing.
d. Use counterweight(s), wheel
weight or tire chains when
suggested
in attachment(s) instructions.
II.
SLOPE OPERATION:
Slopes are a major factor related to loss-of-control and tip-over
accidents, which can result in severe injury or death. All slopes
require extra caution.
If you cannot back up the slope or if you feel
uneasy on it,
do not mow it. ·
DO
• Uow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn
the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to
stop or shift while on the slope.
•
Follow the manufacturer's recommendations for wheel weights
or ~ights to improve stability.
• Use alia care with grass catchers or other attachments. These
can ct.nge the slability of the machine.
• Keep .. ..,wement on the slopes slow and gradual. Do not
llllllllesudden changes in speed or direction.
•
AwoidSIIrtilgor stDpping on a slope. If tires lose traction, turn
off the~) ..t proceed slowly straightdown the slope.
DONCJT
• Do.., ... - slapes Wlless necessary, and _then slowly and
graduiiiJ ......._ il possible.
• Do not- - *op-offs, ditches or embankments. The
mower could suddenly turn over
if a wheel is over the edge of a
cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced traction could cause
sliding.
• Do not try to stabilize the machine by putting your foot on the
ground.
• Do not use grass catcher on steep slopes.
Ill. CHILDREN:
Tragic accidents can
occur if the operator is not alertto the presence
of children. Children are often attracted to the machine and the
mowing activity. Never assume
that children will remain where you
last saw them.
• Keep
children out of the mowing area and under the watchful
care
of another responsible adult.
• Be alert and turn machine
off if children enter the area.
•
Before and when backing, look behind and down tor small
children.
• Never carry children. They may fall
off and be seriously injured
or interfere with safe machine operation.
• Never allow children
to operate the machine.
• Use extra care when approaching
blind corners, shrubs, trees,
or other objects that may obscure vision.
IV. SERVICE:
• Use extra care in handling gasoline and other fuels. They are
flammable and vapors are explosive.
a. Use only an approved container.
b. Never remove gas cap
or add fuel with the engine running.
Allow engine to cool before refueling. Do not smoke.
c. Never refuel the machine Indoors.
d. Never
store the machine or fuel container Inside where
there
is an open flame, such as In a water heater.
•
Check fuel supply before each use allowing space for
expansion as the heat of the engine and/or sun can cause
gasoline to expand and overflow the tank.
• Use extra care when handling battery acid. Acid contact with
skin may cause severe burns. Eye contact may cause
blindness. ·
• Use extra care when
servicing the battery. Explosive: gas is
produced in the battery. Do not service the battery while
smoking or near an open spark or flame. This may cause the
battery to explode causing serious injury.
• Never run a
machine inside a closed area. Exhaust fumes
contain CARBON MONOXIDE, an ODORLESS and DEADLY
GAS.
• Keep
nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
•
Never tamper with safety devices. Check their operation
regularly. ·
• Do
not change the engine governor settings or overspeed
engine.
• Reduce
fire hazards. Keep machine free of grass, leaves, or
other debris build-up. Clean up oil or fuel spillage. Allow
machine to cool before storing.
• Stop and inspectthe equipment
if you strike an object. Repair, if
necessary, before restarting.
• Never make adjustments
or repairs with the engine running.
• Grass catcher components are subject
to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufacturer's recommended parts, when
necessary.
• Mower blade(s) are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
•
Check brake operation frequently. Adjust and service as
required.
LOOK FORDE SYIIBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. IT MEANS-ATTENTION!!! I
BECOMEALERT!!! YOUR SAFETY IS INVOLVED.
3

OWNER'SINFORMATION
Record thefollowing information about your unit so that you will be able to provide it in case of loss or theft.
MODEL NUMBER: DODO -DODO (Enter complete 8 digit number from model plate on unit)
PURCHASE DATE: - I- I -CODE NO.: ----
SERIAL NO.: ------
DEALER'S NAME AND ADDRESS: ---------------------
CITY: STATE: ------ TELEPHONE: -------
A DANGER
This tractor can bedangerous if usedcarelessly. Read the Owner'sManual thoroughly beforeoperating
thetractor. Alwayswearsafetyglasses
or eyeshieldswhileassembling or operating the tractor. Do Not
carry passengers at anytime. Keep hands, feet, hairand loose
clothing away from the dischargearea,
underside
of the mower deck or any moving partswhiletheengine is running. Do Not allowchildren or
young teenagers to operate or be near the tractor while it is operating. Reduce engine to idle when
tractor is not moving. If tractor is to remain stopped for morethan 2 minutes, stop the engine.
ASSEMBLE YOUR TRACTOR
NOTE
References to the right side and left side ofthis
tractor
are as you are seated in the operator's
seat, facing forward.
CONTENTS OF SHIPPING CARTON
1 - Tractor (with 40 inch Mower Deck)
1 - Owner's Manual
1 - Engine Manual
1 - Steering Wheel
1 - Seat
1 - Battery Acid Pack
1 - Bag of Assembly Parts Containing:
1 - 1/4 x 2
inch Spring Pin (Steering Wheel)
4 - 11/32 inch Flatwashers (Seat Assembly)
4 - 5116 inch Split Lockwashers (Seat Assembly)
4- 5116-18 x 3/4 inch Hex Head Screws (Seat
Assembly)
YOU WILL NEED THESE TOOLS
2- 1/2 inch Wrenches (or adjustable wrenches).
2- 7116 inch Wrenches (or adjustable wrenches).
1 -
Pliers
1 - Small Phillips Screwdriver with a 1/4 inch shank
1- Hammer
PARTS BAG
@©
4-11/32 Inch 4- 5/161nch
Flatwashers SpiH Lockwashers
4- 5/16 x 3/4 Inch
HexHead Screws
4
ASSEMBLY TORQUE REQUIREMENTS -
FOR ALL
NUT & BOLT, STEEL TO
STEEL APPLICATIONS, FOOT-LBS
Note 1 Note 1 Note 1
BOLT 0 Q @
DIA.
INCHES
GR2
GRS
GR8
1/4 5-6 9-10 12-14
5/16 12-13
19-21
27-30
318
21-24 33-37 45-50
Notes:
1. Head identification for each grade.
2. Reduce thetorque by 30% when installing into
aluminumparts.
3. Reduce torque by50% when threading into
non-extruded
sheet metal parts.
I 1 -114 x 2 Inch Spring Pin
2- lgnHion Keys

ASSEMBLE YOUR TRACTOR
UNPACK SHIPPING CARTON
1. Remove the wooden top frame from the carton.
2. Remove parts packed separately in the carton,
including the seat, steering wheel battery acid and
hardware bag.
3. Cut down all four corners of the carton and lay
down side pieces flat.
4. Remove packing material from around tractor.
5. Carefully cut front and rear wire ties holding
tractor to skid.
6. Raise mower deck to high cutting position.
6. Be sure parking brake is released and shift control
lever is in neutral before rolling tractor off skid. NOTE:
You may need assistance in moving tractor off
skid. DO NOT lift or pull tractor by the hood or
fender.
ACTIVATE THE BATTERY
DANGER
Lead acid batteries generate explosive gases.
Keep sparks, flame and smoking materials
away from batteries. Always wear eye protec·
tion when around batteries.
1. Remove the battery from the tractor (see Remove
the Battery paragraph in the Maintenance section of
this manual) and remove the vent caps from all cells.
2. Fill each battery cell to the indicator ring with
electrolyte battery acid. (Follow the instructions out-
lined on the electrolyte package).
DANGER
Handle electrolyte with care. It is an acid and
poison. Always wear eye shields, and protect
skin when handing acid or battery.
POISON·CAUSESSEVERE BURNS
Containssulfuricacid.
Avoid contact with skin, eyes or clothing.
To prevent accidents, neutralizeexcess acid
with baking soda and rinse empty container
with water. ANTIDOTE:
EXTERNAL- Flush with water.
INTERNAL- Drink large quantities of water or
milk. Folow with milk of magnesia, beaten
eggs or vegetable oil. Call physician
immediately.
EYES· Rush with water for 15 minutes and
get prompt medical attention.
KEEP OUTOFTHE REACH OF CHILDREN
3. Reinstall battery (see Install the Battery para-
graph in the Maintenance section of this manual).
NOTE: Before placing the battery into the tractor, the
battery should be charged at 6 amps for 1 hour. While
the battery is charging on a battery charger, complete
the Assembly section.
NOTE
The charge indicator light will glow if the battery is
not charged to 75% of its capacity.
INSTALLTHE STEERING WHEEL
1. Position the front wheels straight forward.
2. Place the steering wheel on the steering shaft
(Figure 1).
NOTE
Make sure the cross-members on the steering
wheel are pointing downward.
3. Push the steering wheel down firmly.
4. Align the cross holes in the steering wheel with
the holes in the steering shaft.
NOTE: Use a small Phillips screwdriver (with a 1/4
inch shank) to align the holes.
STEERING WHEEL
SPRING PIN
./

ASSEMBLE YOUR TRACTOR
INSTALLTHE SEAT
1. Raise the seat channels (Figure 2) and attach the
seat to the seat channels with four 5/16 x 3/4 inch
screws, four 5/16 inch split lockwashers and four 11/32
inch flatwashers (found in parts bag). To adjustthe seat
see the Adjust TheSeatparagraph in the Adjust Your
Tractor section of this manual.
2. Connect the wire harness to the seat switch
(Figure2). NOTE: Ifthe seat switch is not connectedto
the wire harness, the engine will stop when the mower
clutch leveris placed in the ENGAGE (DOWN) position
or the clutch-brake pedal is in the ENGAGE (UP) posi-
tion.
lji·@fW
SEAT
CHECK OIL AND PUT IN GAS
NOTE
Be suretheenginecrankcase is full of oil before
trying to start the engine.
1. Place the tractor sothat the engine is level.
2. Open the hood.
3. Remove the engine oil fill cap/dipstick (Figure 3)
and checkoil level. Add oil if necessarySeetheEngine
Operation and Maintenance manual for the proper
procedure and engine oil recommendations. Do not
overfilL
4. Reinstall the oil fill cap and tighten it securely.
5. Be sure the spark plug wire(s) is attached to the
spark plug(s).
6
6. Fill the gas tank (Figure 3). Use clean, fresh,
unleaded gasoline with a minimum octane rating of 77.
Do not mix oil with gasoline. Be certain the container
is clean and free from rust or other foreign particles.
Neveruse gasoline that may be stale from long periods
(over 30 days) of storage.
DANGER
Never fill the gas tank while the engine is run-
ning or is hot. Immediately wipe off any
spilled gasoline before attempting to start the
engine.
lj!.!lifji
GASCAP -
OIL FILLCAP/
DIPSTICK
CHECK THE TIRES AND FASTENERS
1. Check the air pressure in the tires. The correct air
pressure (1 0to 141bs) may be printed onthe sidewall of
each tire. Ensure that both front and rear tires are in-
flated properly.
2. Check all bolts on the wheels to be sure none are
loose.

KNOW YOUR TRACTOR CONTROLS &INDICATORS
Get to know yourtractor and its controls and indicators.
Be sure you (or any other operator) have read and
understand the Safety Rules listed on page 2 of this
manual.
DANGER
Do not operate your tractor without a chute de-
flector in place. The tractor can be dangerous to
operate if misused. On slopes, be very cautious
and avoid sharp turns to prevent tipping or loss
of control. NEVER carry passengers.
The controls and indicators and their functions are as
follows:
• Throttle Control and Choke Lever (Figure 4A) -
Controls the engine and blade speeds and chokes
the engine for cold starts. For best mowing, always
run the engine at fast speed.
e Ignition Switch (Figure 4A) -Starts and stops the
engine. Turn the key all the way right to start the
engine. When you release the key (after starting the
engine) it will return to the running position. To stop
the engine, turn the key all the way to the left.
Remove the key to lock the ignition.
• Headlight Switch (Figure 4A) -Turns the head-
lights on oroff. With the engine running, push the ON
end of the switch to turn the headlights on. To turn
the headlights off, push the OFF end ofthe switch.
NOTE
Use the headlights only with the engine running. If
you leave the headlights on (with the engine not
running) you may need tochargethe battery before
re-starting the engine.
• Battery Indicator(Figure 4A -Ifthis indicator lights
up, your engine is not sending enough voltage to the
battery or the battery is not properly charged.
Turn off your headlights and run the engine at full
throttle to charge the battery.
• Fuel Indicator (Figure 4A- If this indicatorlights up,
you are low on fuel. Stop the tractor and add fuel to
the gas tank.
• Oil Pressure Indicator (Figure 4A, if so equipped)
- If this indicator lights up, you do not have enough oil
pressure to properly operate the engine. Stop imme-
diately and check the oil level.
• "All Systems Go" Indicator (Figure 4A)- Indicator
lights if the wrong starting procedure was used.
Check one or both:
1. Your clutch-brake pedal may not be fully
pressed down.
2. The mower clutch lever may not be in the
DISENGAGE (UP) position.
• Hour Meter (Figure 4A), if so equipped -Counts
the total number of hours the tractor has been
operated. Use this meter with the Maintenance
Check List (page 13) to schedule maintenance for
your tractor.
OIL PRESSURE
INDICATOR (If so equipped)
BATTERY
"ALL SYSTEMS GO"
INDICATOR
HEADLIGHT
dii!IJf·l
PARKING BRAKE
KNOB

·lL- __ K_N_O_W_~_O_U_R_7i_'8_~_C_1i_O_R_C_O_N_7i_'R_O_L_S_&_I_ND_I_C_~_1i_OR_S __ ___,
• Parking Brake Knob (Figure4A) - Locks the clutch-
brake pedal
in the brake position. To operate the
parking brake:
1. Press down the clutch-brake pedal fully,
engaging the brake.
2. Lift and pull the parking brake knob and hold
it.
3. Remove your foot from the clutch-brake pedal
(the pedal should remain down).
4. Release the parking brake knob.
To release the parking brake, press the clutch-brake
pedal (gravity will release the parking brake).
NOTE
Check the position ofthe transmission control lever
and know what you want to do before you release
the clutch-brake.
• Transmission Control Lever (Figure 4B) -
Selects
1 of 6 forward ground speed ranges, 1 reverse
ground speed range and neutral.
NOTE
The transmission control lever is connected to the
clutch assembly. You don't need to use the clutch
pedal when shifting forward gears.
No. 1 range is the slowest forward speed, used for
traveling
up or down steep hills or snow removal.
! ! No. 2 range is used for cutting tall or heavy grass.
No. 3 range is used for average mowing conditions.
No. 4and 5 ranges are used for very light mowing.
No. 6 range should be used for transporting the
mower only.
CAUTION
Come to a full stop before changing the
direction ofmotion.
• Clutch-Brake Pedal (Figure
4C) - Use the clutch-
brake pedal (all the way down) to stop or park your
tractor. Always lockthe clutch-brake pedal
in the
parking brake position (all the way down)before
leaving thetractor.
NOTE
You don't need to usethe clutch-brake pedal when
changing forward speed ranges.
8
TRANSMISSION
CONTROL LEVER
SHIFT
POSITIONS
~
~----=--
------·

KNOW YOUR TRACTOR CONTROLS& INDICATORS
• Cutting Height Adjustment Lever (Figure 4D) -
Changesthe height ofthecut
to one of five positions.
The bottom position
of the lever is the lowest cutting
height and
the top position is the highest cutting
height. Other positions change the height
of the cut
approximately 1/2inch each.
1. Grasp the lever with your left hand and pull
upward to raisethe mowerdeck. You will hear a
"click" as the lever goes to the next height
position.
2. Grasp the lever with your left hand and pull
upward slightly. Press the button on end
of the
lever with your thumb to release the height
adjustment
lever latch and lower the mower
deck to the height you want. Release the latch
button to let the lever latch
in place.
•
Mower Clutch Lever (Figure 4D) - Gives or
removes powerto the mower deckblades.
To start the mower blades, move the mower clutch
lever slowly (Never
"snap" the lever) down to the
ENGAGEposition.
NOTE
Move the mower clutch lever to the ENGAGE
(DOWN) position only when you are ready to cut
grass, and when the engine is running at full speed
(this prevents excessive strain on the blade drive
belt).
To stop the mower blades, move the mower clutch
lever slowly up to the DISENGAGE position. With
the mower clutch lever in the DISENGAGE (UP)
position, blades should stop in a safe period
of time.
Keep
the mower clutch lever in the DISENGAGE
(UP) position until you are ready to cut grass; and
when using yourtractorfor yard jobs such
as pulling
a roller, seeder, sweeper
or otheraccessories.
NOTE
The mower clutch lever must always be in the
full DISENGAGE (UP) position to start the
engine. Never place the lever in the ENGAGE
(DOWN)
position until the engine is warmed up
and JOU are on the seat, ready to start mowing.
AllrafS...,. the lever to the DISENGAGE (UP)
posllaa belal'e dismounting from the tractor.
A DANGER A
The blades .. not stop immediately. Keep
hands ..:I feellrala under mower deck and
awayfnllll .. '• ._ge chute.
CUTllNG~
ADJUSTMENTLEVER
HIGH
CUT
POSITION
(UP)
LOW
CUT
POSITION
(DOWN)~
""'~
NOTE
Your unit is equipped with a seat switch. The en-
gine will stop
if the operator is not firmly seated in
the operator's seat when the mower clutch lever is
in
the ENGAGE (DOWN) position or the clutch-
brake pedal is in the ENGAGE (UP) position.
Leaning forward or to one side on the seat may
cause the engine to stop.

I ,
'I '
' '
OPERATE YOUR TRACTOR
LEARN TO START AND STOP
Before
Starting
NOTE
Be sure
thP. enginecrankcase is full ofoil beforetry-
ing to start the engine. See the Engine Operating
and Maintenance manual.
Always check the oil level before starting the engine.
1. Remove oil fill cap and wipe the dipstick clean.
2. Screw the oil fill cap/dipstick firmly but slowly until
the cap is fully tightened.
3. Remove the dipstick and check oil level. It should
fall between the ADD and FULL lines. Iftheoil level is at
orbelowthe ADD line, you need to add oil. Consult your
engine manual for more details.
Do not overfill.
IMPORTANT
Your tractor has two normally-open lockout
switches between the ignition key switch and the
starter solenoid. When starting the tractor, the
clutch-brake pedal must befully pressed down and
the mowerclutch levermust be in full DISENGAGE
(UP) position. The engine will not turn over unless
these conditions are met and the
"All Systems
Go" indicatorwill light up.
NOTE
Your unit is equipped with a seat switch. The en-
gine will stop if the operator is not firmly seated in
the operator's seat when the mower clutch lever is
in the
ENGAGE (DOWN) position or the clutch-
brake pedal is in the ENGAGE (UP) position.
Leaning forward or to one side on the seat may
cause the engine to stop.
Start the Engine and Mower Blades
1. Check to make sure the fuel tank contains clean,
fresh gasoline, and the engine crankcase is full ofoil.
2. Press and hold the clutch-brake pedal all the
way down. PlaC£' the transmission control lever in the
neutralposition.
3. Place the mowerclutch lever to the DISENGAGE
(UP) position.
4. Move the throttle control and choke lever forward
to the START position on a cold engine,
FAST (MOW)
position on a warm engine.
5. Turn the ignition key clockwise to start.
6. Afterthe engine starts, move the throttle control
lever
to the speed you want.
7. Move the mower clutch lever to the ENGAGE
(DOWN) position.
If the engine cranks but fails to start, try the
following:
1. Check to make sure the fuel tank contains clean,
fresh gasoline.
2. Check to make surethe spark plug(s) is tightened
securely into the engine and the spark plug wire(s)
is
attached to sparkplug(s).
If engine does not crank, check the following:
1. Be sure the clutch-brake pedal is fully depressed
and the mower clutch le,·er is in the DISENGAGE (UP)
position. If not, your "A.I Systems Go" indicator will
light up.
2. Be sure the battery has been serviced and
charged.
3. Check the fuse in the red wire near the solenoid
(found inthe battery compartment).
DANGER
Never run the engine indoors or in enclosed,
poorly ventilated areas. Engine exhaust con-
tains CARBON MONOXIDE, an ODORLESS and
DEADLYGAS.
Keep
hands, feet, hair and loose clothing away
from any moving parts on the engine or the
tractor.
WARNING- Temperature of the muffler and
nearby areas may exceed 150° F. Avoid these
areas.

OPERATE YOUR TRACTOR
Stopthe Mower Blades and Engine
DANGER
The blades on your mower will not stop immedi·
ately. Keep your hands and feet from under the
mower and away from the discharge chute.
To mow safely, you also need to know how to stop the
mower blades and engine.
To stop the mower blades:
1. Move the mower clutch lever to the DISENGAGE
(UP) position.
To stop the engine:
1. Move throttle control and choke leverbackward to
SLOW position before turning off ignition to reduce
muffler "pop." NOTE: Failure to do this can resuH in
engine and exhaust system damage.
2. Turn the ignition key to OFF.
3. Lowerthe mower deck.
4. Remove the ignition key. ALWAYS DISMOUNT
TOTHE LEFT SIDE.
CAUTION
TO AVOID SERIOUS INJURY OR DEATH
Read Owner's Manual.
Know location & function of all controls.
Keep guards, safety shields, and switches in
place and working.
Remove obJects that could be thrown by
blade(s).
Do not mow when children & others are around.
Nevercarry children or passengers.
Look down and behind before and while
backing.
Do not mow where machine could tip or slip.
If machine stops going uphill, disengage
blacle(s) and back down slowly.
Remove key when leaving machine.
Avoid sudden turns.
Go• iBI down slopes, not across.
Yo• FirstUse
1. After the engine has warmed-up, move the
transnissiaa UA.U le¥ertothe gearyou want.
2. Slowly • eln se dulch-brake pedal to start the
tractormoWig.
3. Until you get the feel of the tractor, keep the
throttle control and choke lever in the SLOWposition.
4. With the mower blades stopped, learn to start,
stop, and change directions.
5. The rear wheels of your tractor are driven by a
transaxle similar to a differential on a car. If a wheel
slips or starts spinning, shift yourweighttothat wheel to
increase pulling power.
The All-Wheel Steer Feature
Because both the front and rear wheels turn, the
all-wheel steer tractor is very maneuverable. If the
tractor becomes wedged against a wall, fence orother
obstruction, dothe following:
1. Move transmision control leverto No. 1position.
2. Turn the steering wheel slightly away from the
obstruction.
NOTE
Ifyou turn sharply (move steering wheel more than
7°), the rear wheels will turn in the opposite
direction of the front wheels (turning into the object
you are turning away from).
3. You can reverse the tractor to back out of dead
ends.
CAUTION
Before backing up, stop the mower blades
(move the mower clutch lever to the DISEN-
GAGE (UP) position). Be sure the tractor is
completely stopped before shifting into re-
verse. Before backing up, carefully check the
area behind you for children, pets and other
obstructions.
DANGER
Do Not operate this tractor without a chute de-
flector in place. A tractor can be dangerous to
operate if misused. On slopes, be very cautious
and avoid sharp turns to prevent tipping or loss
of control. NEVER carry passengers.

OPERATE YOUR TRACTOR
USE YOUR TRACTOR SAFELY
Your tractor may throw objects up
into your eyes, and damage them
severely. Always wearsafety glasses
or eye shields while using your
mower. We recommend standard
safety glasses or a Wide Vision
Safety Mask overspectacles.
WARNING
This tractor is equipped with an internal com-
bustion engine and should not be used on or
near any unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with a
spark arrestermeeting applicable local
or state
laws (if any). If a spark arrester is used, it
shouldbe maintained in effective working order
by the operator. See your authorized Engine
Service Dealer for the proper spark arrester
muffler for the engine on your tractor.
Remember these rules when
you (or others) use your
tractor.
e Never run into trees, curbs, etc.
• Run your tractor at slow speeds until you get to
know the operation ofthe tractor.
• Avoid sharp turns
at high speed and any uphill or
downhill turns.
• Operate
your tractor carefully. Be especially
cautious
on hills.
• When riding down hills
or inclines, put the shift
control lever in low gear and do not press the
clutch-brake pedal. This allows the engine
to
control your speed. Use the clutch-brake pedal
for fast stops on hills.
12
KEEP YOUR TRACTOR CLEAN
e Remove cut grass from yourmower after each
mowing.
• Remove the ignition key and scrape offgrass witt
a putty knife ora similartool.
e Remove the mowerdeck for easier cleaning. See
the Remove The
Mower Deck instructions in the
Maintain YourMowersection ofthis manual.
e Remove dirt and debris from the engine area with
a brush
or cloth.
MOWING HINTS
1. Before you start mowing, be sure you have moved
thethrottle control and choke leverforward tothe FAST
(MOW) position for a warm engine or START position
for a cold engine.
You control your ground speed with
the shift control lever.
2. For heavy orcoarse grass, lower your speed.
3. For light grass, you can increase your speed.
4. To avoid leaving unmowed strips when mowing
long
or tendergrass, mow the lawn in a counter-
clockwise direction, overlapping the previous cut.
5. When you stop your tractor on a grass surface,
place the throttle control and choke lever in the SLOW
position. If
you are stopped for2 minutes ormore, turn
the engine off. The hot air used to cool the engine will
exhaust onto the grass causing dry (brown) spots
on
your lawn.
IMPORTANT: SANDY CONDITIONS WILL CAUSE
THE HIGH-LIFT BLADES ON YOUR UNIT TO WEAR
MORE FREQUENTLY. WHEN MOWING GRASS
IN
SANDY CONDITIONS, REPLACE THE HIGH-LIFT
BLADES WITH LOW-LIFT BLADES (305012). NOTE:
LOW-LIFT BLADES ARE NOT RECOMMENDED
FOR
BAGGING GRASS.

l
I
I'
MAINTAIN YOUR TRACTOR
The warranty on this tractor does not cover items that
have been subjected to operator abuse or negligence.
To receive full value from the warranty, you must main-
tain your tractor as instructed in this manual. The fol-
MAINTENANCE
CHECK LIST
BEFORE STORAGE
BEGINNING EACH SEASON
EVERY 50 HOURS
EVERY 25 HOURS
FREQUENTLY
AFTER EVERY USE
BEFORE EACH USE
AFTER FIRST 5 HOURS
Check Engine Oil Level •
Change Engine Oil • •
Check Battery Fluid • •
Clean or Replace Air Filter •
CheckSpark Plug(s)
CheckTire Pressure (10 to 141bs.)
Tighten all Loose Screws & Nuts • •
Inspectfor Worn/Damaged Parts •
Clean MowerDeck •
Clean Tractor •
Check Drive Belt Adjustment •
CheckTractor Brake Adjustment •
Check Mower Deck Belt Adjustment •
Lubricate Steering Shaft •
Lubricate Steering Sector Gear
•
Lubricate Front Spindles •
Lubricate Front Wheel Bearings •
Lubricate Unkage & Pivot Points •
Lubricate UniversalJoints •
Lubricate DeckQuillAsseni>lies
•
•
13
lowing Maintenance Check List is supplied to assist
you to properly maintain yourtractor. This
is acheck list
only. The adjustments referred to will be found in the
Adjust Your Tractor section ofthis manual.
SERVICE RECORD
FILL IN DATES
OR HOUR SHOWN ON
HOUR METER
AS YOU COMPLETE
REGULAR SERVICE
•
••
•
••
•
•
•

/ <.
MAINTAIN YOUR TRACTOR
LUBRICATION CHART
Orientationviewonly. Do Notstand on end.
~ USE SAME OIL USED IN CRANKCASE
"91' EVERY 25 HOURS OF OPERATION
USE A GOOD GRADE OF CUP GREASE~
14
CAUTION
At no time during maintenance or adjustments
should the tractor be lifted more than 20 inches
from a level position without taking the follow-
ing precautions:
1. Remove the gasoline from the tank and
run the engine until the carburetor is dry.
2. Remove the battery (see REMOVE THE
BATTERY
paragraph in this section).
3. Remove the oil from the crankcase.
LUBRICATION
For lubrication frequency see the Maintenance Che1
List. For lubrication points and type of
lubricant see
Lubrication Chart.
CHANGE THE ENGINE OIL {Figure 5)
Change the engine (crankcase) oil afterthe first 5 hou
of operation and every 25 hours thereafter. See tl
Engine Operating and Maintenancemanual for rna
information. Checkthe oil levelbefore each use. Add
as required.
1. Place a flat bottom, 2 quart container beneath tl
oil drain plug •
NOTE
You may need
to raise the left side of the tractor
(with blocks under the left wheels)
to get proper
drainage.
2. Remove the 011 drain plug to drain the oil.
NOTE
The oil fill cap/dipstick should
be loosened to serve
as an airvent.
3. Replace the oil drain
pkJg.
4. Remove the oil fiD cap/dipstick and refill engi
(crankcase) with oil.
See Engine Operating and Mai
tenance manual forengineoil recommendations.
5. Replacethe 011 fill cap/dipstick.

MAINTAIN YOUR TRACTOR
OIL DRAIN
PLUG
MAINTAIN THE AIR FILTER
The air filter should be cleaned or replaced after 25
hours of operation under normal operating conditions,
more often under dusty conditions. To clean the air fil-
ter, follow the instructions in the Engine Operating and
Maintenancemanual.
CAUTION
Never run the engine without the air filter in-
stalled. A defective air filter can result in loss of
engine power and can create excessive wear or
damage to engine components if dirt or dust is
permitted to enter engine through the carbure-
tor. Replace a damaged air filter, or clean one
that is clogged with dust or dirt immediately.
MAINTAIN THE FUEL FILTER (Figure 6)
Check the in-line fuel filter at frequent intervals and re-
place before the screen becomes clogged with sedi-
ment Make sure the replacemert is correctly installed
with the IN markingtowardthe tar* and theOUTmark-
ing toward the engine_ Check1he lEI SJSiem c:orqJO-
nents {re(JJendy and leplace anr padS sluMI4j .....
spots oraacks..
~
AuELLINE
-TO TANK
SPARK PLUG MAINTENANCE
Check the spark plug(s) periodically for excessive car-
bon and gap. See the
Engine Operating and Mainte-
nance manual.
MAINTAIN THE BATTERY
DANGER
Lead batteries generate explosive gases. Keep
sparks, flame and smoking materials away from
batteries. Always wear eye protection when
around batteries.
Check the level of electrolyte in the battery once a
· month or after every 25 hours
of use whichevercomes
first. If the electrolyte is below the indicator ring at the
top ofthe battery, remove the vent caps and add clean
water to each batterycell. Whenthe electrolyte istothe
indicator ring level, replace the vent caps.
NOTE
NEVER ADD ADDITIONAL ELECTROLYTE TO
THE BATTERY. Do not add
water past the level
ol the indiallor ring.

MAINTAIN YOUR TRACTOR
Ifthe battery needs morethan 1 or 2 ounces of waterin
each cell per month
or after every 25 hours of use
whichever comes first, the charging system may be
malfunctioning. Have the battery and/or electrical
system checked
by a trained serviceman.
When
the starter operates properly and the battery
connections are clean and tight but you have cranking
difficulty,
the battery may not be fully charged. The
battery should be taken to a qualified service station
and tested.
If the engine will not start right away under normal
cranking speed, continued cranking will run down the
battery and may cause damage to the starter. Check
the ignition and fuel systems and correct any faults.
Keep the battery clean. If
the top is dirty or greasy,
remove the battery (refer to the Remove
the Battery
paragraph) and clean with a mild solution of baking
soda and water. Keep
the vent plugs tightly in place
to prevent any solution from entering the cells. Al-
low the solution to work for a few minutes and remove
with clean water. Wipethe batterydry. Ifthe batteryter-
minals are corroded, clean with a wire brush and coat
the terminals with petroleum jelly. Refer to the
Install
The Battery paragraph in the Maintain Your Tractor
section of this manual and reinstall the battery.
Propercare will lengthen battery life. When you need to
replace the battery, use a battery of the same size and
type for continued trouble-free service (see the Repair
Parts section ofthis manual).
. REMOVE THE BATTERY (Figure 7)
1. Raise the seat and remove the battery hold-down
rod andthe battery hold-down bracket. Slidethebattery
to the rear.
2. Disconnect the negative (black) battery cable and
tie back.
3. Disconnect the positive (red) battery cable and tie
back.
DANGER
Always disconnect the negative (black) cable
first. Removing the positive (red) cable first can
result in sparks if the wrench touches any metal
surface. Be sure the battery hold-down bracket
does not touch the battery terminals and cause
a spark.
16
4. Lift the batteryout of thetractor.
To install the battery, refer to Install The Battery
paragraph in Maintain Your Tractor section of this
manual. 1
INSTALL THE BATTERY (Figure 7)
1. Raise the seat and place the battery back into the
tractor with the positive (+) terminal toward the right
rear
of thetractor.
DANGER
Always connect the positive (red) cable first.
Connecting the negative (black) cable first can
result in sparks if the wrench touches any metal -
surface. Be sure the battery hold-down bracket
does not touch the battery terminals and cause_
a
spark.
2. Attach the positive (red) battery cable to the
positive(+) terminal on the battery with a 1/4 x 5/8 inch
hex head screw and a 1/4 inch keps nut.
NOTE
You will have to slide the rubber boot away from
the end
of the positive (red) cable before installing
the cable. After installatiion, slide
the rubber boot
overthe end
of the red battery cable and the posi-
tive (+) terminal.

MAINTAIN YOUR TRACTOR
3. Attach the negative (black) battery cable to the
negative(-) terminal on the battery with a 1/4x 5/8 inch
hex head screw and a 1/4 inch keps nut. Slide the bat-
tery forward and to
the right into the battery recess.
4. Place the battery hold-down bracket through the
hole in the right hand side
of the frame.
NOTE
Turn thebracket to the side, placethrough the hole
in the seat support and rotate upright.
NEGATIVE(-)
BATIERY
TERMINAL
HOLD-DOWN
ROD
5. Place the hook-end of the battery hold-down rod
through the slot in the main frame and hook into the
small hole besidethe battery.
6. Place the threaded end of the battery hold-down
rod through the loop in the bracket and secure with the
plastic wingnut. Pliers may
be needed to tighten the
plastic wing nut.
BLACKBATIERY
CABLE
,.;
HOLD-DOWN
BRACKET
1/4X 5/SINCH
HEXHEAD SCREW
POSITIVE(+)
BATIERY
TERMINAL

'~-------------M-~_IN_~_~_IN __ YO_U_R __ ~_RA __ C_TO_R ____________ ~
When replacing the belts, to prevent damage to your
tractor, useonly
original equipment belts (see Repair
Parts section
of this manual). NEVER USE A SUBSTI-
TUTE.
REPLACE THE TRACTOR DRIVE BELT
(Figure 8)
To replace the tractordrive belt follow the steps below:
1. Remove the mower deck. (Refer to Remove The
MowerDeck paragraph.)
2. Depress the clutch-brake pedal and set the
parking brake.
3. Note position of idler belt guide. Loosen the belt
retainer on the clutching idler pulley and remove belt
from clutching idler pulley.
4. Remove the belt from the engine pulley (roll the
belt off overthetop ofthe pulley).
5. Remove the belt from the transaxle pulley and
replace with a new original equipment belt. Install the
new belt in reverse orderof removal.
Mj!.!l!ii:l
UPPER
ENGINE--~~~~'
PULLEY
BELTGUIDE
CLUTCHING
IDLER
PULLEY
TRANSAXLE
PULLEY
18
6. Refer to Adjust Tractor Clutch paragraph (in the
Adjust Your Tractor section of this manual) and adjust
the tractorclutch.
7. Check the tractor brake adjustment. If you need to
adjust the brake, refer to the
Adjust The Tractor Brake
paragraph
in the Adjust Your Tractor section of this
manual.
NOTE
If the mower blade drive belt is to be replaced, do
so before reinstalling the mowerdeck assembly. .
LOWER
ENGINE
PULLEY
CLUTCHING
IDLER PULLEY
MOUNTING SCREW

MAINTAIN YOUR TRACTOR
REMOVE THE MOWER DECK (Figure 9)
1. Put the height adjustment lever in its lowest cut
position.
2. Remove the hairpin cotter from the mower deck
engagement rod and remove the clevis pin from the
engagement lever. Then remove the rod from the en-
gagement lever.
3. Remove the hairpin cotter from the front and rear
lift assemblies.
4. Remove the clevis pins.
5. Remove the hairpin cotter from the mower deck
hitch rod and remove the hitch rod.
6. Movethe mowerdeckforward. Then move the belt
guides away from the belt and remove the blade drive
belt from the lower engine pulley.
7. Removethe mowerdeck byworking it out from the
right side ofthe mower.
NOTE
The mowerdeck removal will be easier ifthe tractor
wheels are turned tothe left, and the mowerdeck is
raised enough to allow the mower deck hitch to
slide out underthe right front wheel.
Installation of the mower deck is the reverse of
removal.
REPLACE THE BLADE DRIVE BELT
(Figure
9)
1. Referto the Remove The Mower Deck paragraph
and remove the mower deck.
2. Note the position ofthe idler pulley belt retainer so
that you can reposition the retainer properly after the
new blade drivebelt is installed. Loosen the idler pulley.
3. Loosenthe mowerdeck beltguard enough
to allow
the belt to be removed from the pulley.
4. Removethe old blade drive belt and replace
it with
a new, original equipment belt.
5. Retighten the belt guard.
6. Adjust the belt retainer and retighten the idler
pulley.
7. Refer to Remove The Mower Deck par;:~graph
and reinstall the mower deck assembly in the reverse
orderof removal.
8. Refer to Adjust The Blade Drive Belt paragraph
(in the Adjust YourTractorsection ofthis manual) and
adjust the blade drive belt.
LIFT
ASSEMBLY
IDLER PULLEY
BELT RETAINER
MOWER DECK
MOWERDECK CLUTCH SPRING
ENGAGEMENTROD

'
~ '
MAINTAIN YOUR TRACTOR
REPLACE THE MOWER BLADES
(Figure 10)
To run smoothly, the cutting blades should be sharp-
ened and well-balanced. Blades should have the cor-
rect amount of "lift" to properly cut and discharge the
grass clippings. Lift
is created by the bent tip edges of
the blade ends.
As the cutting edges of the blades
wear, thebent tip edges also wear, decreasing blade lift
and also decreasing cutting ability.
Resharpening the blades will not help this condition.
The blades should be replaced.
IMPORTANT
If you strike any solid unyielding object,
stop
the engine, disconnect the spark plug wire(s)
and inspect the blades at once. Check
to make
sure
both blade mounting screws aretight.
To remove the blades, proceed as follows:
1. Referto the Remove The Mower Deck paragraph
and remove the mowerdeck.
DANGER
DO NOT handle the blades with bare hands.
Wear gloves
or wrap the blade with newspaper
or other material while removing or installing
blade.
l§[.jijijl·l
INSET BENTTIP
EDGE
ld._~~,._ SPRING
WASHERS
~MOUNTING
SCREW
2. Using a 9/16 inch wrench, remove the blade
mounting screws by turning the screws counter-
clockwise. Remove the spring washers and blades.
3. Install the new blades with the bent tip edges
towards the top of the mower, and spring washers,
as
shown in inset.
NOTE
Severe vibration will occur if you do not
reassemble the parts in proper order (see Repair
Parts section
of this manual for proper order).
4. Tighten the blade mounting screws securely.
Torque the blade mounting screws to between 30
and
35 foot pounds.
5. Refer to the Remove The MowerDeckparagraph
and reinstall the mower deck assembly
in the reverse
orderof removal.
SHARP EDGE