SeaCom Rolltrailer User manual

Transport Systems Seacom AG
A 5502 / Rolltrailer 80’ 150t Page 1 / 21
O P E R A T I N G
M A N U A L
- Original -

Transport Systems Seacom AG
A 5502 / Rolltrailer 80’ 150t Page 2 / 21
Product
Seacom Rolltrailer
RT 80’ 150t
Serial no.
A 5502 / 1-7
Drawing no.
06.01.8082
Customer
Atlantic Container Line
ACL AB
S-403 36 Gothenburg
Supplier
Transport Systems Seacom AG
Berbiceweg 5
CH –8212 Neuhausen
Tel. [phone]
Fax [phone]

Transport Systems Seacom AG
A 5502 / Rolltrailer 80’ 150t Page 3 / 21
Table of contents
1. CE-DECLARATION OF CONFORMITY
2. PREFACE
3. RESIDUAL RISK
4. SPECIFICATION
5. OPERATING INSTRUCTIONS
6. SERVICE MANUAL
7. SPARE PART LIST

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A 5502 / Rolltrailer 80’ 150t Page 4 / 21
1 CE DECLARATION OF CONFORMITY
Transport Systems Seacom AG
Neuhausen, Schweiz
EG-Konformitäts-Erklärung
EC Declaration of Conformity
im Sinne der EG-Richtlinie Maschinen 2006/42/EG, Anhang II A
in the sense of EC Machinery Directive 2006/42/EC, annex II A
Produktbezeichnung:
Product:
Rolltrailer 80’ 150t
24,3x3,0x1,05/1,15m
STS-Nummer:
STS-Number:
A 5502 / 1-7
06.01.8082
Hersteller:
Manufacturer:
Transport Systems Seacom AG
Berbiceweg 5
CH –8212 Neuhausen
Der Hersteller deklariert, dass das bezeichnete
Produkt in Übereinstimmung mit folgender
Richtlinie entwickelt, konstruiert und gefertigt
wurde:
The manufacturer declares that the above men-
tioned product is developed, designed and
manufactured according to:
EG-Maschinen Richtlinien (2006/42/EG)
EC Machinery Directive (2006/42/EC)
Folgende harmonisierte Normen sind ange-
wandt:
The following national standards, directives and
specifications have been applied:
EN ISO 12100-1/ -2 (Sicherheit von Maschinen -
Grundbegriffe, allgemeine Gestaltungsleitsätze)
/ (Safety of machinery - Basic concepts, general
principles)
EN ISO 14121-1 (Sicherheit von Maschinen -
Risikobeurteilung) / (Safety of machinery - Risk
assessment)
EN 287-1 (Prüfung von Schweißern - Schmelz-
schweißen - Teil 1: Stähle) / (Qualification test of
welders - Fusion welding - Part 1: Steels)
Neuhausen, 22. July 2011
Heinz Althammer
Trailer Systems Seacom AG

Transport Systems Seacom AG
A 5502 / Rolltrailer 80’ 150t Page 5 / 21
2 PREFACE
Please read this documentation carefully in order to avoid accidents. This way you can make sure
that all warranty conditions are complied with and the trailer will be working well at any time.
HOW TO USE THE TRAILER CORRECTLY
The trailer is produced for internal transport only.
Please do not exceed the max. capacity stated on the type plate.
Damages caused by overloading are not covered by warranty.
Please observe the following operating instructions carefully.
The trailer may only be operated, maintained and repaired by trained persons.
Unauthorized modifications of the trailer will lead to expiry of warranty.
All rules and regulations for accident preventions have to be adhered to.
WARRANTY
Any warranty claims can only be considered, if all service and maintenance works has been
carried out on schedule. The operator has to keep records about all maintenance and repair
works.

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A 5502 / Rolltrailer 80’ 150t Page 6 / 21
3 RESIDUAL RISK
Danger
of getting caught or crushed during the coupling by the trailer.
Persons that are near the trailer during hitching and unhitching can get caught
or run over.
It needs to be ensured that no persons are in the danger area during
the coupling operation.
Warning
Dangers from overloading.
An overload of the trailer can cause major damages to the trailer and endan-
ger persons.
The load limitations must be observed.
Warning
Dangers from collision.
Parts of the load that extend over the cargo bed can collide with the surround-
ings, cause damage and endanger persons.
Before the transport, the driver must make sure that no collision is
possible.
Warning
Danger of getting caught or crushed by the trailer.
Danger when driving on inclines: The trailer or the cargo can slide away or tip,
especially when:
the trailer is loaded to maximum
the load has a high centre of gravity
the road surface is uneven or slippery (dirt, ice)
the speed is too high
braking or accelerating suddenly
The road surface should be paved well enough. Speed should be reduced on
inclines and driven with greatest caution. The cargo's centre of gravity should
lie in the middle of the loading area if possible. Adapt the speed to the condi-
tions.

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A 5502 / Rolltrailer 80’ 150t Page 7 / 21
Danger
of getting caught by the trailer.
Persons situated in front or close next to the moving trailer are in danger of
being caught and crushed by it.
As long as the trailer is moving, the driver must ensure that no persons
are situated in the danger area of the trailer.
Warning
Danger during maintenance.
Danger of injury from improper operation and maintenance.
All specifications concerning operation, inspection and maintenance must be
observed. In case of doubt, the supplier needs to be consulted.
Danger
during maintenance on a jacked up trailer.
The trailer needs to be sufficiently supported before maintenance and secured
against rolling away.

Transport Systems Seacom AG
A 5502 / Rolltrailer 80’ 150t Page 8 / 21
4 SPECIFICATION
Load capacity
150
t
Dead weight
approx.
30,6
t
Maximum speed
fully laden
6
km/h
empty
16
km/h
Platform length
approx.
24.300
mm
Platform width
approx.
3.000
mm
Platform height front/rear
approx.
1.050/1.150
mm
Total length
incl. gooseneck approx.
27.400
mm
Coupling height
1.350
mm
Rear overhang
8.400
mm
Axle load
4x 35,8
t
Fifth wheel load
37,5
t
Fixed gooseneck
with king pin standard
2”
Axle
2
pcs
Tyres
solid rubber
28x10x22
number of tyres
16
pcs
Brakes
air brake system
Loading platform
steel plate
10
mm
Accessories
lashing rail in the platform
D-Rings in front and rear
Finish
dry thickness
approx. 100/120
my
Colour (oxide red)
RAL 3009
Measurements and weight may vary slightly.

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A 5502 / Rolltrailer 80’ 150t Page 9 / 21
5 OPERATING INSTRUCTIONS
Intended use
The rolltrailer's intended use is for internal transport.
The driver of the tractor has to inspect the rolltrailer for detectable faults before the start of
operation.
Coupling
Reverse the truck towards the front of the rolltrailer, take care that the middle of the fifth wheel
is directing towards the king pin of the fixed gooseneck.
Then lift the fifth wheel coupling so that it is parallel to and under the gliding plate of the fixed
gooseneck.
Reverse the truck carefully till resistance is felt and fifth wheel has locked with king pin.
Make sure that the coupling is firmly engaged with the rolltrailer.
Connect brake lines.
Lift the rolltrailer until the front of it is approximately 100 –150 mm over the ground.
Driving
The rolltrailer shall only be towed by suitable towing vehicles with a fifth wheel lifting capacity
of at least 37,5 t and a lifting height of at least 750 mm.
The transport of persons is not permitted.
The road surface should be in reasonable condition, and without obstacles.
In any case, the prescribed speeds and safety regulations must be observed.
The maximum permitted speed, straight ahead with full load of 150 t is 6 km/h.
In curves the speed should be reduced appropriately.
When reversing, seek a guide, if visibility is insufficient.

Transport Systems Seacom AG
A 5502 / Rolltrailer 80’ 150t Page 10 / 21
Loading
Make sure that the rolltrailer is parked on horizontal ground.
The weight of the cargo put on the rolltrailer shall not exceed the maximum capacity.
Distributed load
To avoid overloading always ensure that the centre of gravity of the load is as close to the
centre of the load area of the rolltrailer as possible (see the following loading scheme).

Transport Systems Seacom AG
A 5502 / Rolltrailer 80’ 150t Page 11 / 21
Pointed load
For the distribution of the load see the following scheme.

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A 5502 / Rolltrailer 80’ 150t Page 12 / 21
6 SERVICE MANUAL
General information
The trailer is a simple and solid construction. The following inspections and maintenance tasks
should be done at regular intervals in order to ensure a trouble free and safe operation. Faulty parts
need to be replaced in time. They need to meet the specified requirements of the supplier and the
pertinent safety regulations.
Wheel set
Inspect the wheel sets regularly (in about 6–month intervals) for external damages.
Tyres
Inspect the tyres for mechanical damages (about once a month).
Wheels
Check the wheels regularly:
1. Does the wheel turn without noise and without axial movement?
2. If there is a noticeable noise, then dismount the wheel and check the ball bearings; if necessary
replace them.
Frame
The frame and the welding points should be checked regularly. The frame construction consists of
structural steel and can be repaired by qualified repair technicians in case of damages. In case of
questions, call your supplier.
Lubrication
Greasing point
Number
Greasing interval
Rocker arm bearing
2
3 month
Swivel axle bearing
4
3 month
The lubrication intervals depend on the operational conditions of the trailer: If the conditions are
rough, then more frequent lubrication is needed.

Transport Systems Seacom AG
A 5502 / Rolltrailer 80’ 150t Page 13 / 21
Brake system
Check correct function of brakes every week
Adjust brake if necessary
Replace damaged or worn out parts
Check line filters behind couplings at front side of trailer every month and clean filter insert from
dust if necessary
King pin
1. Inspect king pin regularly (approx. in 1 months intervals)
2. All screws tightened?
3. Check wear of pin with gauge
4. If middle part of pin is less 49 mm then replace it
Gauge
5. If upper pin diameter less 71 mm then replace it
Gauge
6. To replace pin unlock screws,
7. Do not use the old screws
8. Replace pin and screws
9. Use torque wrench (190 Nm)

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A 5502 / Rolltrailer 80’ 150t Page 14 / 21
Tightening torque for screws and nuts
Screws and nuts need to be inspected regularly (monthly) or retightened.
Coefficient of friction: µ tot.= 0.12 for screws and nuts without reworking, as well as phosphated
nuts. Tighten by hand!
Tightening torques, if not specified otherwise, can be found in the following tables.
Metric ISO standard thread DIN 13, sheet 13
Size
8.8
10.9
12.9
M4
2,8
4,1
4,8
M5
5,5
8,1
9,5
M6
9,5
14
16,5
M7
15
23
28
M8
23
34
40
M10
46
68
79
M12
79
115
135
M14
125
185
215
M16
195
280
330
M18
280
390
460
M20
390
560
650
M22
530
750
880
M24
670
960
1100
M27
1000
1400
1650
M30
1350
1900
2250
M33
1850
2600
3000
M36
2350
3300
3900
M39
3000
4300
5100
Metric ISO fine thread DIN 13, sheet 13
Size
8.8
10.9
12.9
M 8 x 1
24
36
43
M 9 x 1
36
53
62
M 10 x 1
52
76
89
M 10 x 1.25
49
72
84
M 12 x 1.25
87
125
150
M 12 x 1.5
83
120
145
M 14 x 1.5
135
200
235
M 16 x 1.5
205
300
360
M 18 x 1.5
310
440
520
M 18 x 2
290
420
490
M 20 x 1.5
430
620
720
M 22 x 1.5
580
820
960
M 24 x 1.5
760
1100
1250
M 24 x 2
730
1050
1200
M 27 x 1.5
1100
1600
1850
M 27 x 2
1050
1500
1800
M 30 x 1.5
1550
2200
2550
M 30 x 2
1500
2100
2500
M33 x 1.5
2050
2900
3400
M 33 x 2
2000
2800
3300
M 36 x 1.5
2700
3800
4450
M 36 x 3
2500
3500
4100
M 39 x 1.5
3450
4900
5700
M 39 x 3
3200
4600
5300

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A 5502 / Rolltrailer 80’ 150t Page 15 / 21
7 SPARE PARTS
7.1 GENERAL VIEW
Dwg. No. 06.01.8082
Item
Description
Part. No
1
King pin 2”
1723.1012
34
Screw M16x80 DIN933
06.01.8082.34
35
Washer B16 DIN127
06.01.8082.35
36
D-ring
06.01.8082.36
37
Wheel set 28x10x22
06.01.8082.37
38
Wheel set with brake 28x10x22
06.01.8082.38
39
Rocker beam
06.01.8082.39
40
Air brake system
06.01.8082.40

Transport Systems Seacom AG
A 5502 / Rolltrailer 80’ 150t Page 16 / 21

Transport Systems Seacom AG
A 5502 / Rolltrailer 80’ 150t Page 17 / 21
7.2 WHEEL SET 28X10X22
Dwg. No. 06.01.8082.37
Item
Description
Part. No
1
Tyre 28x10x22
1605.1038
2
Wheel body
06.01.8082.37.2
3
Taper roller bearing 32028
1410.0010
4
Fey ring FK6 d=210 ASD
1450.0211
5
Sealing washer
06.01.8082.37.5
6
Hornet nut M100x2
1356.0100
7
Split pin 13x160 DIN94
06.01.8082.37.7
8
Hub cap
06.01.8082.37.8
9
Screw M8x30 DIN912
06.01.8082.37.9
10
Washer B8 DIN127
06.01.8082.37.10
15
Sealing washer
06.01.8082.37.15
16
Axle
06.01.8082.37.16
17
Bush 150x130x80
06.01.8082.37.17

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A 5502 / Rolltrailer 80’ 150t Page 18 / 21
7.3 WHEEL SET WITH BRAKE 28X10X22
Dwg. No. 06.01.8082.38
Item
Description
Part. No
1
Tyre 28x10x22
1605.1038
2
Wheel body
06.01.8082.38.2
3
Taper roller bearing 32028
1410.0010
4
Fey ring FK6 d=210 ASD
1450.0211
5
Sealing washer
06.01.8082.38.5
6
Hornet nut M100x2
1356.0100
7
Split pin 13x160 DIN94
06.01.8082.38.7
8
Hub cap
06.01.8082.38.8
9
Screw M8x30 DIN912
06.01.8082.38.9
10
Washer B8 DIN127
06.01.8082.38.10
11
Brake
06.01.8082.38.11
12
Screw M16x35 DIN6912
06.01.8082.38.12
13
Washer B16 DIN127
06.01.8082.38.13
14
Brake d=400x80
1616.1008
15
Sealing washer
06.01.8082.38.15
16
Axle
06.01.8082.38.16
17
Bush 150x130x80
06.01.8082.38.17
19
Fastener
06.01.8082.38.19
20
Brake
06.01.8082.38.20
21
Screw M16x55 DIN931
06.01.8082.38.21

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A 5502 / Rolltrailer 80’ 150t Page 19 / 21

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7.4 ROCKER BEAM
Dwg. No. 06.01.8082.39
Item
Description
Part. No
5
Plain bearing bush 150x130x100
06.01.8082.39.5
6
Nut M100x2 KM20 DIN981
06.01.8082.39.6
7
Washer MB20 DIN5406
06.01.8082.39.7
8
Washer
06.01.8082.39.8
9
Pin for rocker beam
06.01.8082.39.9
10
Washer
06.01.8082.39.10
11
Lubrication nipple AM10x1 DIN71412
06.01.8082.39.11