Seaflo 56A Series User manual

SEAFLO variable speed pumps are offered in 5-chamber models. These pumps allow for constant pressure
across multiple outlets via integrated electronic controls. Eliminates the need for pressurized tanks and pressure
switches. Our 5-chamber diaphragm and bypass technology reduces cycling and reduces noise. Demand switch,
control of pressure precise, stable performance, low starting pressure, good heat dissipation that will meet your
special requirements with positive predictable performance.
56A, 56C Series Variable Speed Smart Pump
Instruction Manual
INSTALLATION
Materials
4 screws to fasten the pump to the mounting surface
1 diaphragm pump with related accessories
4 stainless steel hose clamps and screws
2 (at least) pieces of flexible, reinforced hose piping,
with collapsing strength of twice the inlet collapsing
pressure, hose must be minimum 1/2" ID
APPLICATIONS
Sprayer fixtures (vehicle-mounted sprayers, electric sprayers)
Yacht/RV/caravan pressurized water system
FEATURES
Please do follow the instruction manual to install the product. Any action outside what is recommended in this
manual may bring damage to the pump. Any inappropriate installation or operation that causes the pump damage
is not covered by warranty.
CAUTION
We use new demand switch for the pump, it can control of pressure more precise and have good stable
performance.
And low starting pressure, protect the pump start frequently. Good heat dissipation, the switch is directly in contact
with the liquid, so that can serve as a cooling function to prevent the switch from burning out. Also the switch
sealing performance is better.
ABOUT NEW SWITCH Setup
1.The pump may be mounted in any position. If mounted vertically, the pump head should be in the down
position to avoid leakage into the motor casing in the event of a malfunction.
2.Secure the feet, but do not compress them. Over tightening the securing screws may reduce their ability to
dissipate noise and vibration.
3.Intake hose must be minimum 1/2" (13 mm) ID reinforced hose. Main distribution line from pump outlet should
also be 1/2" (13 mm) ID with branch and individual supply lines to outlets no smaller than 3/8" (10 mm).
4.Plumb the system using high pressure (2x pump rating), braided, flexible tubing to minimize vibration/ noise.
8.The fittings must be secured to avoid leakage.
5.Do not apply inlet pressure in excess of 30 psi. In general, try to avoid any inlet pressure completely.
7.Strainer should be attached to the inlet side.
10.If a check valve is installed in the plumbing, it must have a cracking pressure of no more than 2 psi.
6.Avoid any kinks or fittings which could cause excessive restrictions.
9.Use clamps at both ends of hose to prevent air leaks into the water line.
1 fuse
1 screwdriver
1 electrical cutoff switch
1 strong cutting implement for tubing
(if desired) Teflon tape or sealant
Any other pressurization system
Solar water system
The bypass comes preset for optimal operation of the pump. If your application calls for a different setting for the
bypass, you may change it yourself. Carefully tighten the screw to increase or loosen the screw to decrease the
minimum operational pressure of the bypass.
Please consult a professional technician in the case that the bypass needs adjustment. Improper adjustment of
the bypass may damage the pump.
ABOUT THE BYPASS
+
-
③
picture 2
To raise the shut-off pressure, use a 2mm Allen wrench to turn
the pressure switch screw clockwise to the desired pressure.
To lower the shut-off pressure, use a 2mm Allen wrench to turn
the pressure switch screw counter-clockwise to the desired
pressure.
ADJUSTING THE BYPASS: (2)
To lower the pressure at which the bypass starts and lower
the full bypass pressure, use a 2mm Allen wrench to turn the
bypass screw counter-clockwise to the desired pressure.
To raise the pressure at which the bypass starts and raise
the full bypass pressure, use a 2mm Allen wrench to turn the
bypass screw clockwise to the desired pressure.
CAUTION: The pressure setting for full
bypass must be at least 8psi higher than the
shut-off pressure of the pump. If the switch
and bypass is adjusted too closely, the
bypass and switch shut-off can overlap and
the pump will not shut off.
pressure switch 1
by-pass switch 2
①
②
Slide a screwdriver in the removal slot and pry out bypass valve
access hole cover.
Locate the bypass valve adjustment screw on the pump housing
at the bottom of the access hole.
ADJUSTING THE BYPASS VALVE AND PRESSURE SWITCH
TIP: Bypass adjustment should be performed by a professional technician using a proper gauge and
equipment. Without the proper equipment, you could mis-adjust the valve or switch causing the pump to
work improperly (see Caution below).
About the Bypass Valve
The pump uses a spring-loaded bypass valve to maintain smooth performance as water demands rise
and fall. When a faucet is turned on the pump is providing full water flow, so the bypass valve is closed.
But when there is little to no water demand, the bypass valve opens to allow water to flow back from the
outlet side to the inlet side, keeping a steady flow of water within the pump with almost no cycling.
ADJUSTING THE PUMP’S SHUT-OFF PRESSURE: (1)
1
page
4
page
Can supply up to 4 fixtures
Variable speed technology
5 chamber diaphragm pump
Industry standard mounting pattern
Low voltage protection
Quiet operation
Ignition protected
Long service life
Self priming
Run dry safe
Safety bypass
VARIABLE SPEED TECHNOLOGY
CONTROL: Variable Speed Electronic Controller and Dual Control Pressure Switch/Bypass.
SPEED CONTROLLER: Factory Set To Approximately Amps Max. 10A @ 12VOr 5.5A @ 24V.
CAUTION: Exterior Surfaces (heat sink), May Exceed 150°F After Only 15 Minutes of Operation.

14.The electrical circuit should be protected with an over-current protection device (fuse) in the positive lead.
This pump requires a 15A @ 12V or 8.5A @ 24V fuse.
11.If applying a sealer or plumbing tape, be careful to not overtighten, as they may be sucked into pump.
16.As the water supply pump is non-essential, reference the wire chart under the electrical information. Be
sure to have the correct wire sizing for the length of wire you are using.
12.This pump should be wired on its own dedicated circuit. Connect the positive lead (red) to the positive
terminal of your battery and the negative wire (black) to the negative terminal of your battery.
13.In an easily accessible location, install a switch to control electricity to the pump. Turn the pump off when
not used for extended periods or when the tank is empty.
15.The pump circuit should not include any other electrical loads.
17.After installation, check the voltage at the pump motor. Voltage should be checked when pump is
operating. Full voltage must be available at the pump motor at all times.
Notes
2.SEAFLO does not recommend the use of metal fittings. When possible, use the provided plastic fittings.
1.Flexible potable water hose or PEX tubing is recommended instead of rigid piping at pump. If you choose
to use rigid piping, provide a short length of hose between pipe and the pump to avoid noise and vibration.
4.Lack of sanitizing and maintenance is one of the main reasons of under performance of the pump. Please
do maintenance and winterize the pump at appropriate times, especially before and after a period of storage.
3.Do not adjust the bypass personally without the help of technician.
ELECTRICAL INFORMATION
Ft.(M)
AWG(MM²)
REPAIR KITS
TROUBLESHOOTING
Quantity
1
1
1
1
1
1
Description
Pump Head Assembly
Valve Assembly
Diaphragm Assembly
Motor Assembly
Pressure Switch
Pump Head
A
B
C
D
Key
1
2
Key
3
4
5
6
7
8
Description
Valve Seat
Motor
Swing Bracket
Diaphragm Base
Diaphragm
Circuit Board Assembly
Quantity
1
1
1
1
1
1
PULSATING FLOW– PUMP CYCLES ON AND OFF
Check lines for kinks.
Clean faucets and filters.
Check fitting tightness for air leaks.
Plumbing lines or fittings may be too small.
MOTOR FAILS TO TURN ON
Pump circuit has no power.
Loose or improper wiring.
Blown fuse.
Failed pressure switch.
Defective motor.
Discharge line leak.
Punctured diaphragm.
Defective pressure switch.
PUMP FAILS TO TURN OFF AFTER ALL FIXTURES ARE CLOSED
Insufficient voltage.
Clogged valves in pump head.
NOISY
Check if the mounting feet are compressed too tightly.
Check for loose head/screws.
Is the mounting surface flexible? If so, it may be adding noise.
If the pump is plumbed with rigid pipe, then it may transmit noise more easily.
FAILURE TO PRIME BUT MOTOR OPERATES - NO PUMP DISCHARGE
Restricted intake or discharge line.
Punctured pump diaphragm.
Initial amp supply is not enough to sufficiently start the motor.
Debris clogged in the valves.
Crack in pump housing.
Air leak in intake line.
LOW FLOW AND PRESSURE
Punctured diaphragm.
Defective motor.
Air leak at pump intake. Accumulation of debris inside pump or plumbing.
Worn pump bearing (possibly accompanied by loud noise).
3
page
2
page
20-30(6-9)
12 AWG
0-20(0-6)
14 AWG
30-50(9-15)
10 AWG
50-65(15-19)
8 AWG
A
B
C
D
1
34
8
5
6
7
USE THE FOLLOWING PROCESS TO ADJUST SHUT-OFF AND BY-PASS PRESSURES
pump
Water tank
Water Inlet Port
Water Heater
2
-56A
2
-56C