Sealey SA24.v2 User manual

INSTRUCTIONS FOR
AIR DRILL Ø10MM 1800RPM REVERSIBLE
MODEL NO: SA24.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this
equipment.
WARNING! Disconnect from air supply before changing drill bits, or servicing, or performing any maintenance.
9Maintain the drill in good condition (use an authorised service agent).
9Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
9Use in a suitable work area. Keep area free from unrelated materials and ensure that there is adequate lighting.
9Before each use check condition of drill bit. Sharpen if necessary. If worn or damaged replace immediately.
9Ensure the speed rating (rpm) of the drill bit is the same as, or greater than, the speed rating of the drill.
9 Ensuretherearenoammableorcombustiblematerialsneartheworkarea.
9 Evaluateyourworkingareabeforeusingthedrill.Ceilings,oorsandenclosuresmaycontainhiddenelectricalwiring,water 
pipes or gas pipes.
WARNING! Always wear approved eye (and/or face) and hand protection when operating the drill.
9Use face, dust, or respiratory protection in accordance with COSHH regulations.
9Depending on the task, the drilling noise level may exceed 84dB in which case wear safety ear defenders.
9 Removeillttingclothing.Removeties,watches,rings,otherloosejewelleryandcontainand/ortiebacklonghair.
9Wear appropriate protective clothing and keep hands and body clear of working parts.
9Maintain correct balance and footing. DO NOToverreach,ensuretheoorisnotslippery,wearnon-slipshoes.
9Keep children and unauthorised persons away from the working area.
9Check moving parts alignment on a regular basis.
9Ensure workpiece is secure before operating the drill. Never hold a workpiece by hand.
9Check the workpiece to ensure there are no protruding screws, bolts, nuts etc.
9Avoid unintentional starting.
9Remove chuck key before starting the drill.
WARNING! Ensure correct air pressure is maintained and not exceeded. Recommended pressure 90psi
9Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and ensure all connections are secure.
9Prolonged exposure to vibration from this drill poses a health risk. It is the owner’s responsibility to correctly assess the potential
hazard and issue guidelines for safe periods of use and offer suitable protective equipment.
8DO NOT use the drill for a task it is not designed to perform.
8DO NOToperatedrillifanypartsaredamagedormissingasthismaycausefailureand/orpersonalinjury.
WARNING! DO NOT drill any materials containing asbestos.
8DO NOT carry the drill by the hose, or yank the hose from the air supply.
8DO NOT force, or apply heavy pressure to the drill; let the tool do the work.
8DO NOT place air line attachments close to your face and DO NOT point at other people or animals.
8DO NOToperatedrillwhenyouaretiredorundertheinuenceofalcohol,drugsorintoxicatingmedication.
8DO NOTusedrillwherethereareammableliquids,solidsorgasessuchaspaintsolventsandincludingwastewipingor 
cleaning rags etc.
8DO NOTcarrythedrillwithyourngeronthetrigger.
8DO NOT direct air from the air line at yourself or others.
9When not in use disconnect from air supply and store in a safe, dry, childproof location.
2. INTRODUCTION
Polished aluminium housing with textured grip handle and planetary gear drive assembly. Fitted with Ø10mm chuck and supplied with chuck key.
Suitable for general workshop use.
SA24.V2 | Issue 5(L) 06/10/17
Original Language Version
© Jack Sealey Limited
Refer to
instruction
manual
Wear eye
protection
Wear ear
protection
Wear a maskWear
protective
gloves

3. SPECIFICATION
Model no: ................................................................. SA24.V2
Chuck size: ............................................................... Ø10mm
Free speed:..............................................................1800rpm
Air consumption: ............................................................ 4cfm
Operating pressure: ...................................................... 90psi
Inlet size:...................................................................1/4”BSP
Weight:.......................................................................... 1.1kg
Noise power/pressure: ............................................103/92dB
Vibration/uncertainty: ......................................... 2.06/0.7m/s²
4. PREPARATION
4.1. Air Supply
WARNING! Ensure the air supply is clean and does not exceed 90 psi while operating the drill. Too high an air pressure and unclean
 airwillcauseexcessivewear,andmaybedangerous,causingdamageand/orpersonalinjury.
4.1.1. Ensure the drill air valve (or trigger) is not depressed before connecting to the air supply.
4.1.2. Youwillrequireanairpressurebetween70-90psi,andanairowaccordingtothespecicationabove.
4.1.3. Drain the air tank daily. Water in the air line will damage the drill and invalidate your warranty.
4.1.4. Cleanairinletlterweekly.Recommendedhook-upprocedureisshowning1.
4.1.5. Line pressure should be increased to compensate for unusually long air hoses (over 8 metres).
4.1.6. Theminimumhosediametershouldbe1/4”I.D.andttingsmusthavethesameinsidedimensions.
4.1.7. Keep hose away from heat, oil and sharp edges. Check hoses for wear, and make certain that all connections are secure.
4.2. Couplings
4.2.1. Vibrationmaycausefailureifaquickchangecouplingisconnecteddirectlytotheairdrill.Toovercomethis,connectaleaderhose-
 SealeymodelnumberAH2RorAH2R/38-tothedrill.Aquickchangecouplingmaythenbeusedtoconnecttheleaderhosetothe
 airlinerecoilhose.Seegs.1&2.
5. OPERATION
WARNING! Ensure you read, understand and apply safety instructions before
use.
5.1. Drill bit tting
WARNING! Unplug from the air supply before placing bit into chuck.
5.1.1. Regularly check the drill bit and always change if worn, cracked or otherwise damaged.
5.1.2. Openorclosethechuckjawstoapointwheretheopeningisslightlylargerthanthedrillortoolbit(g3A)tobeused.Insertthedrill
bit into the chuck as far as it will go. Place the chuck key in one of the chuck holes and tighten the chuck securely.
WARNING! Ensure you remove the chuck key before starting the drill.
5.1.3. Connect air supply to drill. Squeeze the trigger to check that the drill is working correctly before starting work.
8DO NOT allow drill to run freely for an extended period of time as this will shorten the life of bearings.
5.2. Standard Drilling instructions
WARNING!Ensureyouwearapprovedsafetygogglesandanyothersafetyitemsrequiredforthejob.
5.2.1. Remove the chuck key before using the drill. Also ensure that all other safety requirements are followed.
5.2.2. Connect drill to air supply.
5.2.3. Ensurethedrillisturningintheforwarddirectionbycheckingthattheleveradjacenttothe
trigger is next to the forward symbol (F). If not, push the lever over to the forward position.
5.2.4. Holdtoolrmlyandplacethebittiptothepointtobedrilled.
5.2.5. Depress the trigger to start drill. Move the drill bit into the work piece applying only enough
pressure to keep the bit cutting. DO NOT force or apply side pressure to elongate the hole.
5.2.6. If the material to be drilled is free standing it should be secured in a vice or with clamps to
keep it from turning as the drill bit rotates.
5.2.7. When drilling metals, use a light oil on the drill bit to keep it from overheating. Oil will
prolong life of bit and improve the drilling action.
5.2.8. For hard smooth surfaces use a centre punch to mark desired hole location. This will prevent
bit from slipping as your start to drill.
5.2.9. Apilotholemaybenecessarytoassistthenaldrillsizethroughtheworkpiece.Lockapilotdrill(smallersizedrillthanthenished
 holesize)intothechuck.Followsteps5.2.2.to5.2.4.aboveanddrillapilotholeinthemiddleofthecentrepunchmarkwherenal
 holeistobedrilled.Insertthenalsizedbitinchuck.Holddrillrmly,placethebitattheentranceofthepilotholeanddepressthe
trigger.
WARNING! Be prepared for drill binding or break through. When these situations occur the drill has a tendency to grab and kick in
the opposite direction which could cause loss of control. If you are not prepared, this loss of control can result in damage and/or
 personalinjury.
5.2.10. Ifthebitjamsintheworkpieceorifthedrillstalls,releasethetriggerswitchimmediately.Removethebitfromtheworkpieceand
 determinethereasonforjamming.Itmaybenecessarytoreversethedirectionofrotationbymovingtheleveradjacenttothetrigger
to the reverse (R) position.
fig.2
fig.1
fig.3
Original Language Version
© Jack Sealey Limited SA24.V2 | Issue 5(L) 06/10/17

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior
notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
Original Language Version
© Jack Sealey Limited
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed adequately.
ThistoolissubjecttothevibrationtestingsectionoftheMachineryDirective2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): ..........2.06 m/s²
Uncertainty value (k):...........................0.7 m/s²
Please note that the application of the tool to a sole specialist task may produce a different average vibration emission. We recommend that a
specific evaluation of the vibration emission is conducted prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be carried out to determine the suitable duration of use for each tool.
NB: StatedVibrationEmissionvaluesaretype-testvaluesandareintendedtobetypical.
Whilst in use, the actual value will vary considerably from and depend on many factors.
Such factors include; the operator, the task and the inserted tool or consumable.
NB: ensure that the length of leader hoses is sufficient to allow unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
Health surveillance.
Werecommendaprogrammeofhealthsurveillancetodetectearlysymptomsofvibrationinjurysothatmanagementprocedurescanbe
modified accordingly.
Personal protective equipment.
Wearenotawareofanypersonalprotectiveequipment(PPE)thatprovidesprotectionagainstvibrationinjurythatmayresultfromthe
uncontrolled use of this tool. We recommend a sufficient supply of clothing (including gloves) to enable the operator to remain warm and dry
and maintain good blood circulation in fingers etc. Please note that the most effective protection is prevention, please refer to the Correct Use
and Maintenance section in these instructions. Guidance relating to the management of hand arm vibration can be found on the HSC website
www.hse.gov.uk-Hand-ArmVibrationatWork.
SA24.V2 | Issue 5(L) 06/10/17