Sealey Sde1050.v3 User manual

INSTRUCTIONS FOR:

VARIABLE SPEED HAMMER DRILL

Model: SDE1050.V3

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions

and properly maintained, give you years of trouble free performance.

1. SAFETY INSTRUCTIONS

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.

USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE

DAMAGE AND/OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

1.2 GENERAL SAFETY

3Disconnect the drill from the mains power before changing accessories, servicing or performing any maintenance.

3Maintain drill in good condition. Check moving parts and alignment, and keep drill bits sharp. If necessary use an authorised service agent.

3Replace or repair damaged parts. Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.

3Wear approved safety eye protection with side shields, and a dust mask if drilling generates dust. Rubber gloves are recommended when

using out doors, and safety gloves when drilling items such as steel, brick work etc,

3Remove ill fitting clothing. Remove ties, watches, rings, and other loose jewellery, and contain long hair.

3Prevent body contact with grounded surfaces to avoid electric shock i.e. pipes, radiators, ranges, refrigerators etc.

3Evaluate your working area before using the drill i.e. ceiling, floors and enclosures may contain hidden electrical wires or water piping.

3Maintain correct balance and footing. DO NOT over-reach. Ensure the floor is not slippery and wear non-skid shoes.

3The supplementary handle grip should always be attached for use.

3Keep children and unauthorised persons away from the working area.

3Secure non stable workpiece with a clamp, vice or other adequate holding device. DO NOT hold unsecured work in your hand.

3Avoid unintentional starting, and ensure the lock on button is disengaged before use.

7DO NOT force the drill to achieve a task it was not designed to perform.

7DO NOT operate drill where there are flammable liquids or gasses.

7DO NOT get the drill wet or use in damp or wet locations.

7DO NOT operate the drill if any parts are missing or the drill is damaged as this may cause failure or possible personal injury.

7DO NOT operate the drill when you are tired or under the influence of alcohol, drugs or intoxicating medication.

7DO NOT carry the drill with your finger on the power switch, or carry by the power cord, or leave the drill running whilst unattended.

3When not in use switch drill off, remove plug from power supply, clean the drill and store in safe, dry, childproof area. ,

SDE1050.V3 - 1 - 261004

1.1. ELECTRICAL SAFETY

p WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:

You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any other

connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices.

A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual Current

Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected

by an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer.

You must also read and understand the following instructions concerning electrical safety.

1.1.1. The Electricity at Work Act 1989 requires all portable electrical appliances, if used on business premises, to be tested by a qualified

electrician, using a Portable Appliance Tester (PAT), at least once a year.

1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances

and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.

1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and 1.1.2.

and use a Portable Appliance Tester.

1.1.4. Ensure that cables are always protected against short circuit and overload.

1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check all

connections to ensure that none is loose.

1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supply

to be used and that the plug is fitted with the correct fuse - see fuse rating at right.

1.1.7. DO NOT pull or carry the appliance by the power cable.

1.1.8. DO NOT pull the plug from the socket by the cable.

1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faulty

item repaired or replaced by a qualified electrician. When an ASTA/BS approved UK

3 pin plug is damaged, cut the cable just above the plug and dispose of the plug safely.

Fit a new plug according to the following instructions (UK only).

a) Connect the GREEN/YELLOW earth wire to the earth terminal E.

b) Connect the BROWN live wire to the live terminal L.

c) Connect the BLUE neutral wire to the neutral terminal N.

d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outer insulation

extends beyond the cable restraint and that the restraint is tight.

Double insulated products, which are always marked with this symbol , are fitted with live (brown) and neutral (blue) wires only.

To rewire, connect the wires as indicated above - DO NOT connect either wire to the earth terminal.

1.1.10. Products which require more than 13 amps are supplied without a plug. In this case you must contact a qualified electrician to ensure that a

suitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket with your electrician.

1.1.11. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance

plugged into it will be protected. The cable core section is important and should be at least 1.5mm2, but to be absolutely sure that the

capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use of

2.5mm2section cable. If extension reel is to be used outdoors, ensure it is marked for outdoor use.

FUSE RATING 5 AMP

Blue

Neutral

Wire

Yellow & Green

Earth Wire

Cable

Restraint

Brown

Live

Wire

3.5. DRILL OR TOOL BIT FITTING.

WARNING! Unplug from the mains power supply before placing bit into chuck.

Open or close the chuck jaws to a point where the opening is slightly larger than the drill or tool bit to be used.

Also raise the front of the drill slightly to stop the bit from falling out of the chuck jaws. Insert the drill bit into the chuck

as far as it will go and tighten the chuck securely by hand (fig 2).

3.6. HAMMER DRILLING.

The hammer action accompanied with a masonry drill bit is used to assist penetration into concrete, stone and masonry. To use the drills

hammer function turn the hammer switch (fig 1.8) up toward the hammer symbol. T

o disengage the hammer function turn the hammer

switch back to the drill bit symbol. Note: You may shift the hammer button when the drill in running without damaging the machine. ,

3.3. TRIGGER LOCK.

3.3.1. Your drill has a button lock (fig 1. 11) which is convenient for continuous drilling. To lock on, depress the trigger (10) push in and hold

the lock-on button then release trigger. Release the lock-on button and your drill will continue running.

3.3.2. To release the lock depress the trigger and release it.

3.3.3. Power failure. If you have the lock-on feature engaged during use and your drill becomes disconnected from the power supply,

disengage the lock-on feature immediately.

WARNING! before connecting your drill to power supply, ensure it is not in the lock-on position as this may result in damage and personal

injury. Depress the trigger to ensure release. DO NOT use the lock-on facility for jobs where your drill may need to be stopped suddenly. ,

3. OPERATING INSTRUCTIONS

MODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SDE1050

Input power . . . . . . . . . . . . . . . . . . . . . . . . .230 V - 4.7 A, 1050W

Speed at no load . . . . . . . . . . . . . . . . .200 - 1050 / 500 - 2500rpm

Spindle thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/2 x 20UNF

Hammer acton . . . . . . . . . . . . . . .2800 - 8300 / 6800 - 20200bpm

Drilling capacity for steel . . . . . . . . . . . . . . . . . . . . . . . . . . .15mm

Maximum capacity for wood . . . . . . . . . . . . . . . . . . . . . . . .32mm

Maximum capacity for Masonry . . . . . . . . . . . . . . . . . . . . . .22mm

Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3kg

2. TECHNICAL SPECIFICATIONS

1. Keyless chuck

2. Depth stop gauge

3. Chuck shaft nut

4. Depth gauge lock

5. Handle lock

6. Removable handle grip

7. 2 Speed gearbox control switch.

8. Hammer switch

9. Reverse lever

10. Variable ON/OFF trigger

11. Trigger lock

fig 1

3.1. PREPARING DRILL FOR USE.

3.1.1. Ensure the drill is switched off and unplugged from the mains power supply.

3.1.2. Fit supplementary handle grip (fig 1 item 6) by placing over chuck head and onto the machine neck. Secure with the handle lock (5).

The handle may be placed at angles affording a more stable grip for various drilling tasks. The handle grip further allows the

attachment of a depth gauge. To fit the gauge release lock (4) and slide the gauge (2) through the corresponding hole and re-lock (4).

3.2. DRILL SPEED

The required speed (Revolutions per minute or RPM). will depend on the material and task, and can be determined by testing.

Following may be used as a guide.

3.2.1. Your drill has a variable speed control on/off trigger (fig 1 item 10) which increases the speed the more the trigger is depressed (SDE

850 only). The drill also incorporates a 2 speed mechanical gearbox (7) which adds versatility to the high and low speed settings.

a) Low speeds are recommended for hard materials i.e. stone, ceramic, glass, concrete, high tensile steel, and tasks such as starting

holes without centre punch, driving screws, mixing paint etc. Note: the lower the speed the higher the torque.

b) Medium speeds are suitable for plastics and laminates.

c) High speeds recommended for soft materials such as wood, aluminium, copper, bronze and brass.

3.2.2. Lower speeds may be controlled by turning the 2 speed gear shift switch (7) to setting 2, and setting 1 for higher speeds.

DO NOT run your drill at low to medium speeds for extended periods of time as this may cause drill to overheat. To cool drill run it

without a load for approximately 3 minutes at full speed.,

fig 2

3.4. DEPTH STOP GAUGE.

Ensure the workpiece has a flat surface and is wide enough for the gauge to butt up against when the required depth has been reached.

Measure back from tip of the drill bit to the point at which the drill must stop. Release lock (fig 1.4) and extend the depth gauge to the point at

which you wish to stop drill penetrating further and lock (4). Once drill has reach correct depth the gauge will butt up against workpiece and

stop further inward progress.

SDE1050.V3 - 1 - 261004

4. MAINTENANCE.

4.1. Changing the drill chuck.

To remove the drill chuck open the chuck fully. Locate the internal screw head and undo by turning the screw CLOCKWISE (left handed

thread). Stop the chuck from moving by securing the nut at the base of the chuck (fig1. 3) with a spanner. To replace the chuck

reverse the above process.

4.2. Cleaning

Keep the drill ventilation slots clean and free from obstructions. If available blow compressed air into the vents to clear any internal

dust (safety goggles must be worn when undertaking this process). Keep the outer case of the drill clean and free from grease.

DO NOT wash with water or use solvents or abrasives.

4.3. Brushes must be changed by an authorised Sealey service agent. ,

3.8. STANDARD DRILLING INSTRUCTIONS.

WARNING! Ensure you wear approved safety goggles and any other safety item required for the job.

Remove the chuck key before using the drill, and ensure the trigger button lock is not locked in position

which would result in accidental starting of the drill. Also ensure that all other safety requirements of chapter

1 are followed.

Ensure drill is unplugged from the mains power supply.

3.8.1. If the material to be drilled is free standing it should be secured in a vice or with clamps to keep it from turning

as the drill bit rotates.

3.8.2. When drilling metals, use a light oil on the drill bit to keep it from overheating. Oil will prolong life of bit and

improve the drilling action.

3.8.3. For hard smooth surfaces use a centre punch to mark desired hole location. This will prevent bit from slipping

as your start to drill.

3.8.4. A pilot hole may be necessary to assist the final drill size through the workpiece. Lock a pilot drill (smaller size

drill than the finished hole size) into the chuck. Follow steps 3.8.5 to 3.8.7. below and drill a pilot hole in the middle of the centre punch

mark where final hole is to be drilled. Insert the final sized bit. Hold drill firmly and place the bit at the entrance of the pilot hole and

depress the trigger.

3.8.5. Plug drill into mains power supply.

3.8.6. Hold tool firmly and place the bit tip onto the point to be drilled.

3.8.7. Depress the trigger to start drill. Move the drill bit into the workpiece applying only enough pressure to keep the bit cutting.

DO NOT force or apply side pressure which will elongate the hole.

WARNING! Be prepared for drill binding or break through. When these situations occur the drill has a tendency to grab and kick in the

opposite direction and could cause loss of control. If you are not prepared, this loss of control can result in possible damage and personal injury

3.8.8. If the bit jams in the workpiece or if the drill stalls, release the trigger switch immediately. Remove the bit from the workpiece and

determine the reason for jamming.

3.8.9. For continuous operation, depress the trigger lock (see 3.3).

3.8.10. The depth gauge may be used to pre-determine the depth of hole (see 3.4).

3.8.11. After working for lengthy period of time at low speed setting run drill for approximately 3 minutes with no load at highest speed.

3.8.12. When job is complete, unplug drill from the mains, remove the drill bit, sharpen if necessary and store.

3.9. Work complete.

WARNING! Drill bits become very hot during use. Allow to cool or hold with a cloth for removal.

When you have finished working, unplug from the mains power supply, remove the bit from the chuck, clean drill, clean

and if necessary sharpen the tool bit and store in a safe, dry, childproof area. ,

3.7. VARIABLE SPEED & TORQUE CONTROL SELECTOR.

3.7.1. The SDE1050 has a torque adjustment (screw driver function) located on the top of the drill (fig 4).The switch has

a minimum torque adjustment (fig 4. B) of a constant speed of 200rpm and is used to tighten or loosen screws.

The large screw setting (C) has a maximum torque at a constant speed of 600rpm and is used to tighten or

loosen screws requiring maximum torque. Ensure you stop the drill before you switch from the B to C setting (or

any other torque setting).

3.7.2. You may pre-set selector and lock trigger to a given speed. To do so set variable control switch (fig 4) and depress

trigger (fig 1.10) fully and lock the trigger with locking button (fig 1.11). Release trigger and the speed will drop to the

pre-set selection.

3.7.3. De-activate the variable control selector to allow the speed to be control by the trigger (fig 1.10) in conjunction

with gearbox (fig 1. 7).

3.7.4. The table on top of the drill (fig 5) will assist you to set correct gear and speed. Item A = drill, B = wood,

C = brick, D = metal, E = screws. ,

fig 4

fig 5

A B C D E

Declaration of Conformity We, the sole importer into the UK, declare that the product listed here is in conformity with the following standards and directives

The construction files for this product are held by the Manufacturer and may be inspected, by a national authority

upon request to Jack Sealey Ltd.

For Jack Sealey Ltd.

Sole importer into the UK

of Sealey Power Tools.

Variable Speed Hammer Drill

Models SDE1050.V3

73/23/EEC Low Voltage Directive

89/336/EEC EMC Directive

98/37/EC Machinery Directive

93/68/EEC CE Marking Directive Signed by Mark Sweetman 1st October 2004

Sole UK Distributor

Sealey Group,

Bury St. Edmunds, Suffolk.

01284 757500

www.sealey.co.uk

01284 703534

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.