Sealey D200T User manual

PORTABLE DIESEL TANK 200LTR 12V
MODEL NO: D200T
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR
PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY
WARNING! this tank must ONLY be used for diesel fuel.
9Place the tank on a flat surface before filling.
9Secure the tank to strong points with ratchet straps before transporting in or on a vehicle.
9Maintain the pump in good condition (use an authorised service agent).
9Replace or repair damaged parts. Use recommended parts only. Non authorised parts may be dangerous and will invalidate the warranty.
9Keep the pump clean for best and safest performance.
9Ensure the power supply (vehicle battery) corresponds with the requirements of the pump (12V DC).
9Disconnect from battery when not in use.
9Wear protective gloves, and protective clothing when working around fuel. A full range of personal safety equipment is available from your
local Sealey Stockist.
9Keep children and unauthorised persons away from the working area.
8DO NOT place the tank near any heat source.
8DO NOT start or stop the pump by connecting or disconnecting the battery
clamps.
8DO NOT allow the unit to get wet.
8DO NOT operate the pump with wet hands.
8DO NOT use the pump where explosive or flammable vapours may be
present.
8DO NOT tamper with the pump connections.
2. INTRODUCTION
Manufactured from HDPE for the safe transportation and dispensing of diesel
fuel when supplying on site equipment. Complies to ADR 1.1.3.1.C for exemption
from requirements of ADR regulations. Supplied with a 12V electric pump, 4mtr
electric cable and clamps and a 4mtr delivery hose with automatic fuel nozzle.
Can be safely secured and transported on a pick-up truck or van, using grooves
for tie-down straps and 6 handles for positioning. Supplied with lockable cover.
Not suitable for petrol.
3. SPECIFICATION
Model No: .............................D200T
Voltage:.................................. 12V
Current:...................................15A
Power: .................................180W
Tank Capacity: ...........................200ltr
Flow Rate: ............................20ltr/min
Duty Cycle: ................. 30mins on/30mins off
Dimensions (W x D x H): .......1100 x 800 x 470mm
Nett Weight: ...........................30.42kg
D200T | Issue 1 26/11/18
Original Language Version
© Jack Sealey Limited
Refer to
instructions
Wear protective
gloves
Wear protective
clothing
Key: (fig.1. & fig.1A).
1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Breather Lid
2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pump On/Off Switch
3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Battery Clips
4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Automatic Fluid Nozzle
5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Securing Strap Locations
6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vent Plug
7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fork Locations
8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Moulded Hand Holds
1
2
3
4
5
5
6
7
7
8
8
Wear safety
footwear
g.1
g.1A

4. OPERATION
4.1. TRANSPORT
4.1.1. Movetheemptytankassemblywithtwopersonsusingthehandholdsmouldedintothebaseoftheunit(g.1A.8).
4.1.2. Movebyforklifttruckusingtheforklocationsshownin(g.1A.7).Ensurethattheller(g.1A.1)isclosedbeforemoving.
4.1.3. Securethetanktothecarryingvehiclebyratchetstraps.Locationsforthestrapsaremouldedintothetank(g.1A.5).
4.2. FILLING
4.2.1. DO NOT run the pump without fuel in the tank. To do so will damage the pump’s internal components and will invalidate your warranty.
4.2.2. Thetankislledbyunscrewingtheller(g.1.1)inananticlockwisedirection.Retthellercapimmediatelyafterlling.
WARNING takecarenottooverllthetank.
4.3. FUEL DISPENSING
4.3.1. Beforeconnectingtoabattery,makesurethatthepumpswitch(g.5.2)isinthe‘off’(O) position. Connect the battery clips to the
12V battery, observing correct polarity (red clamp to +ve terminal, black clamp to -ve terminal)
4.3.2. Switchthepumpswitchtothe‘on’(I) position.
4.3.3. Unwindsufcienthoseandplacethenozzle(g.4)inthereceivingtankandpullthetrigger(g.4).Deliverywillcommenceand 
continue until the trigger is released.
4.3.4. Thetriggercanbelockedinoneofthreepositionsbyengagingthelatch(g.4)toholdthetriggeropen.DO NOT leave the nozzle
unattended with the trigger latched open.
4.3.5. Slight pressure on the trigger will release the latch.
4.3.6. When the level in the receiving tank reaches the nozzle, delivery will stop automatically.
4.3.7. When delivery is complete, switch off the pump. Ensure the hose is wound into its housing on the tank and that the nozzle is
secured in its storage place.
4.3.8. DO NOT operate the pump continuously for more than 30 minutes. The duty cycle of the unit is 30 minutes, after which the motor must
be left to cool down for a further 30 minutes.
4.3.9. DO NOT run the unit for more than 2-3 minutes with the delivery nozzle closed.
5. MAINTENANCE
5.1. The pump contains no user-servicable parts.
Repairs should only be undertaken by competent
persons.
5.2. Check the integrity of all the hose connections
periodically. If any leakage is evident, strip the
joint and wind PTFE tape around the male thread.
5.3. Check all electrical connections and cables for wear
and damage. Rectify any faults found.
5.4. Keep clean, especially the dispenser nozzle.
5.5. Clean with a damp, soapy cloth.
5.6. DO NOT use abrasive or solvent cleaners.
D200T | Issue 1 26/11/18
Original Language Version
© Jack Sealey Limited
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [e-mail] www.sealey.co.uk
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to
a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids
according to local regulations.
Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.
g.3
1
7
7
8
8
55
2
g.5
g.4