Dux 32FCR6N User manual

Installation Manual
To be installed and serviced only by an authorised person.
This appliance is not suitable for use as a pool heater.
The "authorised installing person" is responsible for:
1. Correct commissioning of this appliance
2. Ensure unit performs to the specification stated on the data label
3. Demonstrate operation of unit to customer before leaving
4. Hand these instructions to customer
This appliance must be installed in accordance with the manufacturer's installation instructions all Local Building,
Water and Gas fitting regulations (AS/NZS3500.4, AS/NZS 5601, AS/NZS3000).
This appliance delivers water in excess of 50 Degrees C. Ensure that suitable devices such as Tempering Valves are
installed in lines servicing Sanitation areas per AS3500.4.
Failure to install this appliance in accordance with these installation instructions may void warranty.
In the interest of continued product improvement, Dux Manufacturing reserves the right to alter these specifications
without notice.
SBB80RX
Rev. 01/17
*SBB80RX*
AU Service Department : 1300 365 115
NZ Service Department : 0800 729 389
Ex. 32FCR6N
Internal Models
32FCR6N
32FCR6L
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2
Installation Manual
Contents
1. Included Accessories ............................................................................. 4
2. Optional Accessories.............................................................................. 4
3. Dimensions ............................................................................................. 5
4. Component Details Example ................................................................ 6
5. Quick Connect Multi System Installation ............................................ 7
6. Before Installation................................................................................... 8
7. Specications.......................................................................................... 9
8. Choosing Installation Site ..................................................................... 10
9. Installation Clearances.......................................................................... 12
10. Installation .............................................................................................. 14
11. Flue Piping .............................................................................................. 16
12. Example of ue installation instruction ............................................... 21
13. Gas Piping............................................................................................... 24
14. Water Piping ........................................................................................... 25
15. Condensate Piping................................................................................. 27
16. Electrical Wiring ..................................................................................... 29
17. Remote controller .................................................................................. 30
18. Connecting Quick Connect Cord-2...................................................... 32
19. Maintenance ........................................................................................... 33
20. Trial Operation........................................................................................ 34
WATER QUALITY.......................................................................................... 36
3
Installation Manual
Installation Manual
Potential dangers from accidents during installation and use are divided into the following
three categories. Closely observe these warnings, they are critical to your safety.
Prohibited Earth
Requests to Installers
• In order to use the water heater safely, read this installation manual carefully, and follow the
installation instructions.
• Failures and damage caused by erroneous work or work not as instructed in this manual are not
covered by the warranty.
• Check that the installation was done properly in accordance with this Installation Manual upon
completion.
• After completing installation, please either place this Installation Manual in a plastic pouch and
attach it to the side of the water heater, or hand it to the customer to retain for future reference.
WARNING:
CAUTION
• The water heater must be commissioned including checking gas supply pressures at maximum
demand.
• The operation of the water heater should be explained including normal operation & regular
maintenance.
CAUTION
Internal Models
32FCR6N
32FCR6L
DANGER indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
WARNING
CAUTION
DANGER
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Installation Manual
Contents
1. Included Accessories ............................................................................. 4
2. Optional Accessories.............................................................................. 4
3. Dimensions ............................................................................................. 5
4. Component Details Example ................................................................ 6
5. Quick Connect Multi System Installation ............................................ 7
6. Before Installation................................................................................... 8
7. Specications.......................................................................................... 9
8. Choosing Installation Site ..................................................................... 10
9. Installation Clearances.......................................................................... 12
10. Installation .............................................................................................. 14
11. Flue Piping .............................................................................................. 16
12. Example of ue installation instruction ............................................... 21
13. Gas Piping............................................................................................... 24
14. Water Piping ........................................................................................... 25
15. Condensate Piping................................................................................. 27
16. Electrical Wiring ..................................................................................... 29
17. Remote controller .................................................................................. 30
18. Connecting Quick Connect Cord-2...................................................... 32
19. Maintenance ........................................................................................... 33
20. Trial Operation........................................................................................ 34
WATER QUALITY.......................................................................................... 36
3
Installation Manual
Installation Manual
Potential dangers from accidents during installation and use are divided into the following
three categories. Closely observe these warnings, they are critical to your safety.
Prohibited Earth
Requests to Installers
• In order to use the water heater safely, read this installation manual carefully, and follow the
installation instructions.
• Failures and damage caused by erroneous work or work not as instructed in this manual are not
covered by the warranty.
• Check that the installation was done properly in accordance with this Installation Manual upon
completion.
• After completing installation, please either place this Installation Manual in a plastic pouch and
attach it to the side of the water heater, or hand it to the customer to retain for future reference.
WARNING:
CAUTION
• The water heater must be commissioned including checking gas supply pressures at maximum
demand.
• The operation of the water heater should be explained including normal operation & regular
maintenance.
CAUTION
Internal Models
32FCR6N
32FCR6L
DANGER indicates an imminently hazardous situation which,
if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
WARNING
CAUTION
DANGER
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Installation Manual
The following accessories are included with the unit.
Check for any missing items before starting installation.
Q’ty
Part
Anchoring Screw
Drain hose
(With clamp)
1
each
Part Shape Q’ty
5
1
Owner's Guide,
Installation Manual
(this document)
The accessories listed below are not included with the units,
but may be necessary for installation.
Q’ty
ShapePartPart Shape Q’ty
1
1
1
1
Main Controller
(RC-9018C)
No. CF-RC-9018C
Roof Terminal
No. CF32C001
Extension
No. CF32T004 (0.5m)
No. CF32T003 (1m)
Elbow 45°
No. CF32T002
Air intake Grill
No. CF32T008
1
1
1
1
1
Wall Terminal
No. CF32C005
Elbow 90°
No. CF32T001
Wall Bracket
No. CF32T006
System Controller
(SC-401-6M)
for 1-6 units
No. CF-SC4016M
1 1
Included Accessories
Optional Accessories
System Controller
(SCU-401-12M)
for 1-12 units
No. CF-SCU40112M
Quick Connect Cord
(2m)
No. CF-0706891
2
Flue Seal
(Ø100)
5
Installation Manual
Dimensions
32FCR6 series
HEIGHT OF EACH FITTING
FROM BOTTOM OF CASE
CONDENSATE DRAIN 20
HOT WATER OUTLET 44
COLD WATER INLET 55
GAS INLET 56
665
615
40
170 109
135 171
90 60
78.6 78.6
586
44
450
448
140 232
464
153
135
214
362
99
70
10
36
70
100
140
170
36
70
100
140
170
TOP OF CASE TOP OF CASE
FLUE COLLAR
AIR INLET
DRAIN OUTLET(R1/2)
GAS INLET(R3/4)
WIRING THROUGHWAYS
HOT WATER OUTLET(R3/4)
(VIEW FROM TOP)
COLD WATER INLET(R3/4)
4-φ13
6-6×10 OBLONG HOLE
<Unit : mm>
4-φ13
6-6×10 OBLONG HOLE
28
10 240
140
WATER DRAIN VALVE
WATER DRAIN VALVE
(WATER FILTER)
HOT WATER OUTLET
WATER DRAIN VALVE
WATER DRAIN VALVE
DRAIN OUTLET
GAS INLET
COLD WATER INLET
WIRING THROUGHWAYS
φ101.3φ101.3
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4
Installation Manual
The following accessories are included with the unit.
Check for any missing items before starting installation.
Q’ty
Part
Anchoring Screw
Drain hose
(With clamp)
1
each
Part Shape Q’ty
5
1
Owner's Guide,
Installation Manual
(this document)
The accessories listed below are not included with the units,
but may be necessary for installation.
Q’ty
ShapePartPart Shape Q’ty
1
1
1
1
Main Controller
(RC-9018C)
No. CF-RC-9018C
Roof Terminal
No. CF32C001
Extension
No. CF32T004 (0.5m)
No. CF32T003 (1m)
Elbow 45°
No. CF32T002
Air intake Grill
No. CF32T008
1
1
1
1
1
Wall Terminal
No. CF32C005
Elbow 90°
No. CF32T001
Wall Bracket
No. CF32T006
System Controller
(SC-401-6M)
for 1-6 units
No. CF-SC4016M
1 1
Included Accessories
Optional Accessories
System Controller
(SCU-401-12M)
for 1-12 units
No. CF-SCU40112M
Quick Connect Cord
(2m)
No. CF-0706891
2
Flue Seal
(Ø100)
5
Installation Manual
Dimensions
32FCR6 series
HEIGHT OF EACH FITTING
FROM BOTTOM OF CASE
CONDENSATE DRAIN 20
HOT WATER OUTLET 44
COLD WATER INLET 55
GAS INLET 56
665
615
40
170 109
135 171
90 60
78.6 78.6
586
44
450
448
140 232
464
153
135
214
362
99
70
10
36
70
100
140
170
36
70
100
140
170
TOP OF CASE TOP OF CASE
FLUE COLLAR
AIR INLET
DRAIN OUTLET(R1/2)
GAS INLET(R3/4)
WIRING THROUGHWAYS
HOT WATER OUTLET(R3/4)
(VIEW FROM TOP)
COLD WATER INLET(R3/4)
4-φ13
6-6×10 OBLONG HOLE
<Unit : mm>
4-φ13
6-6×10 OBLONG HOLE
28
10 240
140
WATER DRAIN VALVE
WATER DRAIN VALVE
(WATER FILTER)
HOT WATER OUTLET
WATER DRAIN VALVE
WATER DRAIN VALVE
DRAIN OUTLET
GAS INLET
COLD WATER INLET
WIRING THROUGHWAYS
φ101.3φ101.3
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Installation Manual
Component Details Example
32FCR6 series model shown for illustration only
7
Installation Manual
Quick Connect Multi System Installation
Make this distance as short
as possible.
*
The hot water temperature
will become unstable as the
pipe length increases.
Union
Quick Connect
cord
Union
Union
Hot Water
Cold Water
Size the piping to allow for the
maximum flow rates of the units.
To drain outlet
Leave enough clearance around the plumbing to
apply insulation. It will be necessary to add
bends to the piping to ensure that this clearance
is available.
To drain outlet
Gas Valve
Shutoff
Valve Shutoff Valve
Shutoff Valve
The backflow preventer is
put up before it diverges.
Distance at center:
469 - 922mm
Distance on sides
5 - 458mm
G
Quick Connect
Cord
Remote Controller Cord
Gas Supply Piping
Cold Water Supply
Hot Water
Remote Controller
Terminal Block
Cord
Connector
Cord
Connector
• The Quick Connect Multi System allows the installation of two units together utilizing only the Quick Connect Cord.
Typical Plumbing
* When connecting two units, use only a
single remote controller.
Note: Connect the remote
controller to only one of
the units.
System Diagram
The Quick Connect Cord is 2m long. Install the units 50 - 457mm apart from each other to ensure the
cord will be able to reach between the units. (See Typical Plumbing diagram).
(If the distance between the two units is too great, not only will the cord not be able to reach, but the water
temperature may also become unstable because of the difference in pipe length between the two units).
• Insulate the hot water piping to prevent heat loss. Add Insulation materials to the cold water supply piping
to prevent heat loss and freezing of pipes when exposed to excessively cold temperatures.
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Installation Manual
Component Details Example
32FCR6 series model shown for illustration only
7
Installation Manual
Quick Connect Multi System Installation
Make this distance as short
as possible.
*
The hot water temperature
will become unstable as the
pipe length increases.
Union
Quick Connect
cord
Union
Union
Hot Water
Cold Water
Size the piping to allow for the
maximum flow rates of the units.
To drain outlet
Leave enough clearance around the plumbing to
apply insulation. It will be necessary to add
bends to the piping to ensure that this clearance
is available.
To drain outlet
Gas Valve
Shutoff
Valve Shutoff Valve
Shutoff Valve
The backflow preventer is
put up before it diverges.
Distance at center:
469 - 922mm
Distance on sides
5 - 458mm
G
Quick Connect
Cord
Remote Controller Cord
Gas Supply Piping
Cold Water Supply
Hot Water
Remote Controller
Terminal Block
Cord
Connector
Cord
Connector
• The Quick Connect Multi System allows the installation of two units together utilizing only the Quick Connect Cord.
Typical Plumbing
* When connecting two units, use only a
single remote controller.
Note: Connect the remote
controller to only one of
the units.
System Diagram
The Quick Connect Cord is 2m long. Install the units 50 - 457mm apart from each other to ensure the
cord will be able to reach between the units. (See Typical Plumbing diagram).
(If the distance between the two units is too great, not only will the cord not be able to reach, but the water
temperature may also become unstable because of the difference in pipe length between the two units).
• Insulate the hot water piping to prevent heat loss. Add Insulation materials to the cold water supply piping
to prevent heat loss and freezing of pipes when exposed to excessively cold temperatures.
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Installation Manual
Do Not Use Equipment for Purposes Other Than Those Specied
• Do not use for other than increasing the temperature of the water supply, as unexpected accidents
may occur as a result.
Check Water Supply Quality
• If the water supply is hard, acidic or otherwise impure, treat the water with approved methods in
order to ensure full warranty coverage.
See water quality statement on page 33.
Frost Protection
• When installed, power to the unit must be kept switched on, otherwise the appliance should be
drained.
This prevents water freezing, and causing damage to the water heater.
WARNING
CAUTION
For NG Gas
Before Installation
Check the Gas
• Check that the data label (Side of casing).
• Check that the gas supply line is sized for
32FCR6N, 32FCR6L: 217 MJ/hr, 217 MJ/hr
• DO NOT OPERATE WITH ANY OTHER GAS TYPE.
Check the Power
• The power supply required is 230 - 240VAC, at 50Hz.
Using the incorrect voltage may result in fire or
electric shock..
Warning labels
• Located on the side of the casing -PLEASE READ THESE LABELS CAREFULLY!
xx
xxxxxxxx
xx
xx xx
xx
9
Installation Manual
Specifications
Model Name 32FCR6N 32FCR6L
Approval certification number SAI-400264
Type Installation Indoor, Wall Mounted
Air Supply/Exhaust Power Flue
Operating Pressure 200 -1,000 kPa
Minimum Flow Rate 2.5 L/min.
Dimensions 615mm (Height) x 464mm (Width) x 240mm (Depth)
Weight 32 kg
Water Holding Capacity 2.0 L
Connection Sizes
Water Inlet R 3/4 (20mm)
Hot Water Outlet R 3/4 (20mm)
Gas Inlet R 3/4 (20mm)
Power Supply Supply 230 - 240 VAC (50Hz)
Consumption NG/ULPG: 75.9 W/75.9 W Freeze Prevention 223W
Accessories Anchoring Screws, Drain hose (with clamp), Flue Seal
Gas
Consumption
NG 217 MJ/hr
ULPG 217 MJ/hr
Maximum Hot Water
25°C Rise 32 L/min
• These models comply to the relevant clauses in AS4552-2005.
• Specifications may be changed without prior notice.
• The capacity may differ slightly, depending on the water
pressure, water supply, piping conditions, and water temperature.
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Installation Manual
Do Not Use Equipment for Purposes Other Than Those Specied
• Do not use for other than increasing the temperature of the water supply, as unexpected accidents
may occur as a result.
Check Water Supply Quality
• If the water supply is hard, acidic or otherwise impure, treat the water with approved methods in
order to ensure full warranty coverage.
See water quality statement on page 33.
Frost Protection
• When installed, power to the unit must be kept switched on, otherwise the appliance should be
drained.
This prevents water freezing, and causing damage to the water heater.
WARNING
CAUTION
For NG Gas
Before Installation
Check the Gas
• Check that the data label (Side of casing).
• Check that the gas supply line is sized for
32FCR6N, 32FCR6L: 217 MJ/hr, 217 MJ/hr
• DO NOT OPERATE WITH ANY OTHER GAS TYPE.
Check the Power
• The power supply required is 230 - 240VAC, at 50Hz.
Using the incorrect voltage may result in fire or
electric shock..
Warning labels
• Located on the side of the casing -PLEASE READ THESE LABELS CAREFULLY!
xx
xxxxxxxx
xx
xx xx
xx
9
Installation Manual
Specifications
Model Name 32FCR6N 32FCR6L
Approval certification number SAI-400264
Type Installation Indoor, Wall Mounted
Air Supply/Exhaust Power Flue
Operating Pressure 200 -1,000 kPa
Minimum Flow Rate 2.5 L/min.
Dimensions 615mm (Height) x 464mm (Width) x 240mm (Depth)
Weight 32 kg
Water Holding Capacity 2.0 L
Connection Sizes
Water Inlet R 3/4 (20mm)
Hot Water Outlet R 3/4 (20mm)
Gas Inlet R 3/4 (20mm)
Power Supply Supply 230 - 240 VAC (50Hz)
Consumption NG/ULPG: 75.9 W/75.9 W Freeze Prevention 223W
Accessories Anchoring Screws, Drain hose (with clamp), Flue Seal
Gas
Consumption
NG 217 MJ/hr
ULPG 217 MJ/hr
Maximum Hot Water
25°C Rise 32 L/min
• These models comply to the relevant clauses in AS4552-2005.
• Specifications may be changed without prior notice.
• The capacity may differ slightly, depending on the water
pressure, water supply, piping conditions, and water temperature.
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Installation Manual
* Locate the appliance in an area where water leakage from the unit or connections will not result in
damage to the area adjacent to the appliance or to the lower floors of the structure. When such locations
cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be installed under
the appliance. The pan must not restrict combustion air flow.
* As with any water heating appliance, the potential for leakage at some time in the life of the product does
exist. The manufacturer will not be responsible for any water damage that may occur.
DANGER
Prohibited
WARNING
Choosing an Installation Site
• Avoid places where fires are common, such as those where petrol,
benzene and adhesives are handled, or places in which corrosive gases
(ammonia, chlorine, sulfur, ethylene compounds, acids) are present.
May result in fire.
• Avoid installation in places where dust or debris will accumulate.
Dust may block the air-supply opening, causing the performance of the
device fan to drop and incomplete combustion to occur as a result.
• Avoid installation in places where special chemical agents
(e.g., hair spray or spray detergent) are used.
Ignition failures and malfunction may occur as a result.
• Carbon Monoxide Poisoning Hazard. Do not install this water heater in a
mobile home, recreation vehicle or on a boat.
• Leave the proper clearance between the water heater and nearby
objects (trees, timber, boxes with fl ammable materials etc.).
• Locate the flue terminal so that there are no obstacles around the termination and so that exhaust
can't accumulate. Do not enclose the termination with corrugated metal or other materials.
Left side:
Min. 500mm
Right side:
Min. 500mm
Front:
Sug. 600mm*
Min. 75mm from
from flue pipe*
Upper:
Min. 300mm
*Indicates suggested clearances for maintenance.
11
Installation Manual
CAUTION
• Avoid installation above gas ranges or stoves.
• Avoid installation between the kitchen fan and stove.
If oily fumes or a large amount of steam are present in the
installation location, take measures to prevent the fumes
and steam from entering in the equipment.
• Install in a location where the exhaust gas flow will not be
affected by fans or range hoods.
•
Take care that noise and exhaust gas will not affect neighbors.
• Before installing, make sure that the flue termination will have
the proper clearances according to AS/NZS5601, or your
local authority.
• On combustible surfaces e.g. weatherboards etc. it is not
required to install a fire proof back board.
Be sure to do
Prohibited
Prohibited
• The water heater is designed for indoor installation only. Never install it
outdoors or in a bathroom, it may be damaged or a fire may be caused.
• Consult with the customer concerning the location of installation.
• Install the water heater in an area that allows for the proper
clearances to combustible and noncombustible construction.
Consult the rating plate on the appliance for proper clearances.
• Do not install the water heater in a place where it may be threatened
by falling objects, such as under shelves.
• The water heater must be installed in a place where supply and
exhaust pipes can be installed as directed.
• Do not install the water heater where the exhaust will blow on outer
walls or material not resistant to heat. Also consider the surrounding
trees and animals.
The heat and moisture from the water heater may cause discoloration
of walls and resinous materials, or corrosion of aluminum materials.
Prohibited
Outdoors
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Installation Manual
* Locate the appliance in an area where water leakage from the unit or connections will not result in
damage to the area adjacent to the appliance or to the lower floors of the structure. When such locations
cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be installed under
the appliance. The pan must not restrict combustion air flow.
* As with any water heating appliance, the potential for leakage at some time in the life of the product does
exist. The manufacturer will not be responsible for any water damage that may occur.
DANGER
Prohibited
WARNING
Choosing an Installation Site
• Avoid places where fires are common, such as those where petrol,
benzene and adhesives are handled, or places in which corrosive gases
(ammonia, chlorine, sulfur, ethylene compounds, acids) are present.
May result in fire.
• Avoid installation in places where dust or debris will accumulate.
Dust may block the air-supply opening, causing the performance of the
device fan to drop and incomplete combustion to occur as a result.
• Avoid installation in places where special chemical agents
(e.g., hair spray or spray detergent) are used.
Ignition failures and malfunction may occur as a result.
• Carbon Monoxide Poisoning Hazard. Do not install this water heater in a
mobile home, recreation vehicle or on a boat.
• Leave the proper clearance between the water heater and nearby
objects (trees, timber, boxes with fl ammable materials etc.).
• Locate the flue terminal so that there are no obstacles around the termination and so that exhaust
can't accumulate. Do not enclose the termination with corrugated metal or other materials.
Left side:
Min. 500mm
Right side:
Min. 500mm
Front:
Sug. 600mm*
Min. 75mm from
from flue pipe*
Upper:
Min. 300mm
*Indicates suggested clearances for maintenance.
11
Installation Manual
CAUTION
• Avoid installation above gas ranges or stoves.
• Avoid installation between the kitchen fan and stove.
If oily fumes or a large amount of steam are present in the
installation location, take measures to prevent the fumes
and steam from entering in the equipment.
• Install in a location where the exhaust gas flow will not be
affected by fans or range hoods.
•
Take care that noise and exhaust gas will not affect neighbors.
• Before installing, make sure that the flue termination will have
the proper clearances according to AS/NZS5601, or your
local authority.
• On combustible surfaces e.g. weatherboards etc. it is not
required to install a fire proof back board.
Be sure to do
Prohibited
Prohibited
• The water heater is designed for indoor installation only. Never install it
outdoors or in a bathroom, it may be damaged or a fire may be caused.
• Consult with the customer concerning the location of installation.
• Install the water heater in an area that allows for the proper
clearances to combustible and noncombustible construction.
Consult the rating plate on the appliance for proper clearances.
• Do not install the water heater in a place where it may be threatened
by falling objects, such as under shelves.
• The water heater must be installed in a place where supply and
exhaust pipes can be installed as directed.
• Do not install the water heater where the exhaust will blow on outer
walls or material not resistant to heat. Also consider the surrounding
trees and animals.
The heat and moisture from the water heater may cause discoloration
of walls and resinous materials, or corrosion of aluminum materials.
Prohibited
Outdoors
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12
Installation Manual
Before installing, check for the following:
The location of the flue terminal must comply with the clearances shown on this page. If you are
unsure about clearances not indicated here, in general refer to AS/NZS5601, or your local authority. In
Western Australia refer to the WA Office of Energy rules and regulations.
Flue outlet must be free from any combustible material.
WARNING
Installation Clearances
13
Installation Manual
CLEARANCES FOR FLUE TERMINAL
The location of the flue terminal must comply with the clearances shown on this page. If you are unsure
about clearances not indicated here, in general refer to AS/NZS5601, or your local authority. In Western
Australia refer to the WA Office of Energy rules and regulations.
Shadingindicates prohibited area foreterminals
=Flueterminal
T= Gas meterM
=Mechanical airinlet
I=Electricitymeterorfusebox P=Fan-assisted appliance only
Z
Directionof
discharge
SeeNote1
SeeNote1
Openinginto
abuilding
T
T
T
T
T
T
C
M
d
d
e
e
h
j
j
j
n
b
f
a
h
P
Z
k
k
g
g
I
T
Door
FIGURE 6.2 (in part) LOCATION OF FLUE TERMINALS OF BALANCED FLUE,
ROOM-SEALED, FAN-ASSISTED OR OUTDOOR APPLIANCES
AS/NZS 5601.1:2013
Ref. Item
Minimum clearances
mm
Fan
assisted
aBelow eaves, balconies andother projections:
200
Appliance s over 50 MJ/h input 300
bFrom the ground, above a balcony or other surface * 300
cFrom a return wall or external corner * 300
dFrom a gas meter (M) (see Note 5)
(see Clause 5.11.5.9 for vent terminal location of regulator)
(see Table 6.7 for New Zealand requirements)
1 000
eFrom an electricity meter or fuse box (P) †(see Note 5) 500
f From a drainpipe or soil pipe 75
gHorizontally from any building structure * or obstruction facing a
terminal 500
h From any other flue terminal , cowl, or combustion air intake * 300
jHorizontally from an openable window, door, non-mechanical air inlet, or any other opening
into a building with the exception of sub-floorventilation:
Appliance s over 200 MJ/h input up to 250 MJ/h input* 500
All fan-assisted flue appliance s, in the direction of discharge 1 500
k From a mechanical air inlet, including a spa blower 1 000
nVertically below an openable window, non-mechanical airinlet, or any other opening into a
building with the exceptionof sub-floor ventilation:
150
500
1 000
Appliance s over 150 MJ/h input 1 500
*Unless applianceis certified forcloser installation.
†Prohibited area below electricity meter or fuse box extends to ground level.
NOTES:
1Where dimensionsc, j or k cannot be achievedan equivalent horizontal distance measured
diagonally from the nearestdischarge point of the terminal to the opening maybe deemed by
theTechnical Regulatorto comply.
2See Clause 6.9.4 forrestrictions on a flue terminal u ndera covered area.
3See Figure J3 forclearances required from a flue terminal to an LP G as cylinder . A flue terminal
is considered to be a source of ignition.
4 For appliance s not addressed above acceptance should be obtained fromthe Technical Regulator .
5Minimum clea rances d an d e also apply to any comb ustion air in take openings of appliances.
FIGURE 6.2 (in part) LOCATION OF FLUE TERMINALS OF BALANCED FLUE,
ROOM-SEALED, FAN-ASSISTED OR OUTDOORAPPLIANCES
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12
Installation Manual
Before installing, check for the following:
The location of the flue terminal must comply with the clearances shown on this page. If you are
unsure about clearances not indicated here, in general refer to AS/NZS5601, or your local authority. In
Western Australia refer to the WA Office of Energy rules and regulations.
Flue outlet must be free from any combustible material.
WARNING
Installation Clearances
13
Installation Manual
CLEARANCES FOR FLUE TERMINAL
The location of the flue terminal must comply with the clearances shown on this page. If you are unsure
about clearances not indicated here, in general refer to AS/NZS5601, or your local authority. In Western
Australia refer to the WA Office of Energy rules and regulations.
Shadingindicates prohibited area foreterminals
=Flueterminal
T= Gas meterM
=Mechanical airinlet
I=Electricitymeterorfusebox P=Fan-assisted appliance only
Z
Directionof
discharge
SeeNote1
SeeNote1
Openinginto
abuilding
T
T
T
T
T
T
C
M
d
d
e
e
h
j
j
j
n
b
f
a
h
P
Z
k
k
g
g
I
T
Door
FIGURE 6.2 (in part) LOCATION OF FLUE TERMINALS OF BALANCED FLUE,
ROOM-SEALED, FAN-ASSISTED OR OUTDOOR APPLIANCES
AS/NZS 5601.1:2013
Ref. Item
Minimum clearances
mm
Fan
assisted
a Below eaves, balconies andother projections:
200
Appliance s over 50 MJ/h input 300
b From the ground, above a balcony or other surface * 300
c From a return wall or external corner * 300
d From a gas meter (M) (see Note 5)
(see Clause 5.11.5.9 for vent terminal location of regulator)
(see Table 6.7 for New Zealand requirements)
1 000
e From an electricity meter or fuse box (P) †(see Note 5) 500
f From a drainpipe or soil pipe 75
g Horizontally from any building structure * or obstruction facing a
terminal 500
h From any other flue terminal , cowl, or combustion air intake * 300
j Horizontally from an openable window, door, non-mechanical air inlet, or any other opening
into a building with the exception of sub-floorventilation:
Appliance s over 200 MJ/h input up to 250 MJ/h input* 500
All fan-assisted flue appliance s, in the direction of discharge 1 500
k From a mechanical air inlet, including a spa blower 1 000
n Vertically below an openable window, non-mechanical airinlet, or any other opening into a
building with the exceptionof sub-floor ventilation:
150
500
1 000
Appliance s over 150 MJ/h input 1 500
*Unless applianceis certified forcloser installation.
†Prohibited area below electricity meter or fuse box extends to ground level.
NOTES:
1Where dimensionsc, j or k cannot be achievedan equivalent horizontal distance measured
diagonally from the nearestdischarge point of the terminal to the opening maybe deemed by
theTechnical Regulatorto comply.
2See Clause 6.9.4 forrestrictions on a flue terminal u ndera covered area.
3See Figure J3 forclearances required from a flue terminal to an LP G as cylinder . A flue terminal
is considered to be a source of ignition.
4For appliance s not addressed above acceptance should be obtained fromthe Technical Regulator .
5Minimum clea rances d an d e also apply to any comb ustion air in take openings of appliances.
FIGURE 6.2 (in part) LOCATION OF FLUE TERMINALS OF BALANCED FLUE,
ROOM-SEALED, FAN-ASSISTED OR OUTDOORAPPLIANCES
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14
Installation Manual
IllustrationCheck
4. Drill holes for the remaining four screws.
5. Hang the unit again by the first screw, and then
insert and tighten the remaining four screws.
6. Take waterproofing measures so that water does
not enter the building from screws mounting the
device.
• Make sure the unit is installed securely so that it will
not fall or move due to vibrations or earthquakes.
Securing to the wall
1. Drill a single screw hole, making sure to hit a stud.
2. Insert and tighten the screw and hang the unit by
the upper wall mounting bracket.
3. Determine the positions for the remaining four screws
(two for the top bracket and two for the bottom), and
remove the unit.
• Installation must conform with all local building, water and Gas Regulations and AS/NZS5601.
• The weight of the device will be applied to the wall. If the strength of the wall is not sufficient,
reinforcement must be done to prevent the transfer of vibration.
• Do not drop or apply unnecessary force to the device when installing. Internal parts may be
damaged and may become highly dangerous.
• Install the unit on a vertical wall and ensure that it is level.
• Insure no additional pressure is applied to the pipework.
Locating Screw Holes
Mounting
Structure
• When installing with bare hands, take caution to not
inflict injury.
• Be careful not to hit electrical wiring, gas, or water
piping while drilling holes.
Item
CAUTION
Be sure to do
Mounting Bracket
(upper)
Anchoring Screw
Location of Screw Hole
Locating Screw Holes
Installation
15
Installation Manual
Filling the condensate trap with water
The condensate trap can be filled before connecting the flue pipe.
Filling the condensate trap before ue pipe installation.
DANGER
Prior to initial start up, make sure that you fill the condensate trap with water.
This is to prevent dangerous exhaust gases from entering the building.
Failure to fill the condensate trap could result in severe personal injury or death.
Please follow one of the procedures described below to ensure that the condensate trap is filled with water.
1) Fill the condensate trap by pouring approx. 850ml of water into the exhaust accessory on the top of the
appliance as illustrated below.
Or, if the flue pipe has already been installed:
2) After installing the drain pipe, make sure that the area around the appliance is well ventilated; open a window
or a door if necessary.
Then, operate the unit and verify that condensate is coming out of the drain pipe.
(During normal use of the water heater, condensate will begin to discharge from the drain pipe within
15 minutes of use. However, depending on the season and/or installation site conditions, it may take longer.)
30 oz.
850ml
Intake
Exhaust
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14
Installation Manual
IllustrationCheck
4. Drill holes for the remaining four screws.
5. Hang the unit again by the first screw, and then
insert and tighten the remaining four screws.
6. Take waterproofing measures so that water does
not enter the building from screws mounting the
device.
• Make sure the unit is installed securely so that it will
not fall or move due to vibrations or earthquakes.
Securing to the wall
1. Drill a single screw hole, making sure to hit a stud.
2. Insert and tighten the screw and hang the unit by
the upper wall mounting bracket.
3. Determine the positions for the remaining four screws
(two for the top bracket and two for the bottom), and
remove the unit.
• Installation must conform with all local building, water and Gas Regulations and AS/NZS5601.
• The weight of the device will be applied to the wall. If the strength of the wall is not sufficient,
reinforcement must be done to prevent the transfer of vibration.
• Do not drop or apply unnecessary force to the device when installing. Internal parts may be
damaged and may become highly dangerous.
• Install the unit on a vertical wall and ensure that it is level.
• Insure no additional pressure is applied to the pipework.
Locating Screw Holes
Mounting
Structure
• When installing with bare hands, take caution to not
inflict injury.
• Be careful not to hit electrical wiring, gas, or water
piping while drilling holes.
Item
CAUTION
Be sure to do
Mounting Bracket
(upper)
Anchoring Screw
Location of Screw Hole
Locating Screw Holes
Installation
15
Installation Manual
Filling the condensate trap with water
The condensate trap can be filled before connecting the flue pipe.
Filling the condensate trap before ue pipe installation.
DANGER
Prior to initial start up, make sure that you fill the condensate trap with water.
This is to prevent dangerous exhaust gases from entering the building.
Failure to fill the condensate trap could result in severe personal injury or death.
Please follow one of the procedures described below to ensure that the condensate trap is filled with water.
1) Fill the condensate trap by pouring approx. 850ml of water into the exhaust accessory on the top of the
appliance as illustrated below.
Or, if the flue pipe has already been installed:
2) After installing the drain pipe, make sure that the area around the appliance is well ventilated; open a window
or a door if necessary.
Then, operate the unit and verify that condensate is coming out of the drain pipe.
(During normal use of the water heater, condensate will begin to discharge from the drain pipe within
15 minutes of use. However, depending on the season and/or installation site conditions, it may take longer.)
30 oz.
850ml
Intake
Exhaust
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16
Installation Manual
• Maintain the same flue pipe diameter from the
heater flue to the flue terminal. The exhaust and
intake pipes must be the same flue pipe diameter.
Be sure to do
CARBON MONOXIDE POISONING
Follow all flue system requirements in accordance with relevant local or state regulation,
or, in the absence of local or state code.
• Make sure the flue system is gas tight and will
not leak.
• Support the flue pipe with hangers at regular
intervals as specified by these instructions or
the instructions of the flue manufacturer.
•
Do not store hazardous or flammable substances
near the flue termination and check that the
termination is not blocked in any way.
• Steam or condensed water may come out
from the flue termination. Select the location
for the termination so as to prevent injury or
property damage.
• If snow is expected to accumulate, take care
the end of the pipe is not covered with snow
or hit by falling lumps of snow.
General Requirements
WARNING
Flue Piping
The seals supplied with the heater must be installed into the flue tubes before connecting the heater to any flueing.
Failure to fit the seals may void warranty and may lead to personal injury
17
Installation Manual
Maximum Flue Length Adjustment DIP switches
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
m1023
Flue length* Elbows
Short length
Long length
Do not change any other DIP switches.
Flue length condition.
1
7
ON= OFF=
2
* Not including the flue terminal.
1
2
Long length
Short length
<Maximum Flue Length Configurations>
The unit can be adjusted to accommodate longer flue runs; refer to the below table to find the
maximum flue length based on the number of elbows. Adjust the DIP switches according to the flue
condition noted in the tables below.
Note: By default, the unit has been set to the " 1 short length" condition.
- Two 90° elbows, maximum length = 1 m
(with DIP switches set at " 1 short length" condition)
- Two 90° elbows, maximum length = 11 m
(with DIP switches set at " 4 long length" condition)
[Maximum flue Length Example]
• Disconnect power to the water heater before changing the DIP switches. Failure to perform
this
step will result in a "73" code displayed on the remote controller and a cease in operation . If this
occurs, disconnect, then reconnect power to the water heater to reset the system.
Note : Please refer to page 25 for the location of the DIP switch bank.
The power must be unplugged when adjusting
the DIP switches to switch the airflow amount.
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16
Installation Manual
• Maintain the same flue pipe diameter from the
heater flue to the flue terminal. The exhaust and
intake pipes must be the same flue pipe diameter.
Be sure to do
CARBON MONOXIDE POISONING
Follow all flue system requirements in accordance with relevant local or state regulation,
or, in the absence of local or state code.
• Make sure the flue system is gas tight and will
not leak.
• Support the flue pipe with hangers at regular
intervals as specified by these instructions or
the instructions of the flue manufacturer.
•
Do not store hazardous or flammable substances
near the flue termination and check that the
termination is not blocked in any way.
• Steam or condensed water may come out
from the flue termination. Select the location
for the termination so as to prevent injury or
property damage.
• If snow is expected to accumulate, take care
the end of the pipe is not covered with snow
or hit by falling lumps of snow.
General Requirements
WARNING
Flue Piping
The seals supplied with the heater must be installed into the flue tubes before connecting the heater to any flueing.
Failure to fit the seals may void warranty and may lead to personal injury
17
Installation Manual
Maximum Flue Length Adjustment DIP switches
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
m1023
Flue length* Elbows
Short length
Long length
Do not change any other DIP switches.
Flue length condition.
1
7
ON= OFF=
2
* Not including the flue terminal.
1
2
Long length
Short length
<Maximum Flue Length Configurations>
The unit can be adjusted to accommodate longer flue runs; refer to the below table to find the
maximum flue length based on the number of elbows. Adjust the DIP switches according to the flue
condition noted in the tables below.
Note: By default, the unit has been set to the " 1 short length" condition.
- Two 90° elbows, maximum length = 1 m
(with DIP switches set at " 1 short length" condition)
- Two 90° elbows, maximum length = 11 m
(with DIP switches set at " 4 long length" condition)
[Maximum flue Length Example]
• Disconnect power to the water heater before changing the DIP switches. Failure to perform
this
step will result in a "73" code displayed on the remote controller and a cease in operation . If this
occurs, disconnect, then reconnect power to the water heater to reset the system.
Note : Please refer to page 25 for the location of the DIP switch bank.
The power must be unplugged when adjusting
the DIP switches to switch the airflow amount.
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Installation Manual
Horizontal
Vertical
Hanger
Horizontal Flue Termination
Straps
Slope flue
Upwards
* Not supplied with
water heater,
order separately.
Fue terminal
Fue terminal
* Not supplied with
water heater,
order separately.
Slope
flue terminal
downwards
Flue Pipe Installation
• Terminate at least 350mm above ground.
• Terminate at least 2.3m above a public
walkway, 2m from the combustion air intake
of any appliance, and 1m from any other
building opening, gas utility meter, service
regulator etc.
• Terminate at least 1m above any forced
air inlet, 1.5m below, 500mm horizontally
from and 300mm above any door, window,
or gravity air inlet into any building as per
AS5601.
• Slope the horizontal flue 50mm upwards for
every 1m.
• Flue terminal must either be the outside
(max. 10 mm per meter).
• Use a condensation drain if necessary.
•
Maintain the same flue pipe diameter from the water heater flue to the termination.
• Do not exceed the maximum flue lengths as specified in this section.
• Terminate at least 1.8m from the combustion
air intake of any appliance, and 1m from
any other building opening, gas utility meter,
service regulator etc.
• Terminate the flue system at least 600mm
above but not more than 2m above the roof
line, or according to the flue pipe manufacture's
instructions.
• Provide vertical support every 3.6m or as
required by the flue pipe manufacturer's
instructions.
• Slope the horizontal flue 50mm upwards for
every 1m.
19
Installation Manual
• Terminate at least 1.8m from the combustion
air intake of any appliance, and 1m from
any other building opening, gas utility meter,
service regulator etc.
• Terminate the flue system at least 600mm
above but not more than 2m above the roof
line, or according to the flue pipe manufacture's
instructions.
• Provide vertical support every 3.6m or as
required by the flue pipe manufacturer's
instructions.
• Slope the horizontal flue 50mm upwards for
every 1m.
Vertical Flue Te rmination
Hanger
Strap
Slope flue Upwards
Weather Collar
Air Cover
Air Intake Grill
Elbow
Flue
terminal
Flue Pipe Installation (When supplying combustion air from the indoors
* DIP switch No.3 is turned on.
• Disconnect power and turn ON DIP switch 3 if combustion air will be supplied from the
indoors as illustrated to the right. Refer to page 30 for the location of the DIP switch bank.
• Air Intake Basket is required for the air intake.
Failure to perform the above 2 steps could result in a fire or explosion causing
property damage, personal injury or death.
Refer to the instructions provided with the conversion kit for additional details.
WARNING
If installing this appliance indoors in a high lint area such as a room that also contains laundry equipment,
it MUST be install with room-sealed fluing. Failure to do so may void your warranty.
WARNING
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Installation Manual
Horizontal
Vertical
Hanger
Horizontal Flue Termination
Straps
Slope flue
Upwards
* Not supplied with
water heater,
order separately.
Fue terminal
Fue terminal
* Not supplied with
water heater,
order separately.
Slope
flue terminal
downwards
Flue Pipe Installation
• Terminate at least 350mm above ground.
• Terminate at least 2.3m above a public
walkway, 2m from the combustion air intake
of any appliance, and 1m from any other
building opening, gas utility meter, service
regulator etc.
• Terminate at least 1m above any forced
air inlet, 1.5m below, 500mm horizontally
from and 300mm above any door, window,
or gravity air inlet into any building as per
AS5601.
• Slope the horizontal flue 50mm upwards for
every 1m.
• Flue terminal must either be the outside
(max. 10 mm per meter).
• Use a condensation drain if necessary.
•
Maintain the same flue pipe diameter from the water heater flue to the termination.
• Do not exceed the maximum flue lengths as specified in this section.
• Terminate at least 1.8m from the combustion
air intake of any appliance, and 1m from
any other building opening, gas utility meter,
service regulator etc.
• Terminate the flue system at least 600mm
above but not more than 2m above the roof
line, or according to the flue pipe manufacture's
instructions.
• Provide vertical support every 3.6m or as
required by the flue pipe manufacturer's
instructions.
• Slope the horizontal flue 50mm upwards for
every 1m.
19
Installation Manual
• Terminate at least 1.8m from the combustion
air intake of any appliance, and 1m from
any other building opening, gas utility meter,
service regulator etc.
• Terminate the flue system at least 600mm
above but not more than 2m above the roof
line, or according to the flue pipe manufacture's
instructions.
• Provide vertical support every 3.6m or as
required by the flue pipe manufacturer's
instructions.
• Slope the horizontal flue 50mm upwards for
every 1m.
Vertical Flue Te rmination
Hanger
Strap
Slope flue Upwards
Weather Collar
Air Cover
Air Intake Grill
Elbow
Flue
terminal
Flue Pipe Installation (When supplying combustion air from the indoors
* DIP switch No.3 is turned on.
• Disconnect power and turn ON DIP switch 3 if combustion air will be supplied from the
indoors as illustrated to the right. Refer to page 30 for the location of the DIP switch bank.
• Air Intake Basket is required for the air intake.
Failure to perform the above 2 steps could result in a fire or explosion causing
property damage, personal injury or death.
Refer to the instructions provided with the conversion kit for additional details.
WARNING
If installing this appliance indoors in a high lint area such as a room that also contains laundry equipment,
it MUST be install with room-sealed fluing. Failure to do so may void your warranty.
WARNING
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Installation Manual
• Size the air inlet according with AS5601.
• Be sure to provide adequate air inlet.
• The air inlet needs to open to the outside air
from the room in which the water heater is used.
Observe the commercial gas equipment installation criteria and operation criteria.
Air inlet
Openings supplying indoor air
For internal installations be sure to provide
adequate ventilation for the unit to operate
correctly and safely (refer to AS5601)
21
Installation Manual
See Dux for individual flueing components part numbers.
Horizontal Flue Termination
Example of flue installation instruction
General
• Store material inside.
• Check the components on possible damages.
• Use only flue components Dux part numbers listed under optional accessories.
• Install after national regulation
Fill out chimney label (when supplied) and place it near boiler adaptor.
Cleaning
Outside can be cleaned with a wet towel or with some detergent
Install products according to national regulations. Printing errors or technical alterations reserved.
In case of doubts ask sales department for advice.
1. Check the flue terminal for
possible damage.
2.
Determine the proposed
location of the flue terminal.
4. Determine the thickness of the wall and cut if necessary the
wall terminal to the corresponding length.
Remove the burs. Attention: the length is correct if the outer
wall plate or rosette are flush with the outside wall.
3. Drill a hole through the wall of a maximum of 10 mm wider than the
air supply pipe for the flue terminal.
Horizontal flue terminals with flexible exterior gaskets can be
installed inside out, in which case the drilled hole must be 25 mm
wider than the diameter of the air supply pipe. Take due care to
protect the appliance from dust and grit during drilling.
5. Insert the flue terminal into the
drilled hole.
The air supply pipe for the flue
terminal must either be installed
level or tilted slightly downwards
to the outside (max. 10 mm per
meter). To prevent rainwater from
penetrating the system, ensure
that the flue terminal is never
installed up side down.
Installation Sequence
ø=D+10 mm
ø=D+25 mm
DATE SHEET: 31-07-2012
DATE SHEET: 31-07-2012
0°
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