Sears 917.258534 User manual

MODEL OWNER'S MANUAL
Assembly
_Operation
_Customer Responsibilities
oService and Adjustments
_Repair Parts
G_L_T_O!_:Read and follow all safety rules and instructions before operating this equipment.
FOR CONSUMER ASSISTANCE HOT LINE, CALL THIS TOLL FREE NUMBER: 1-800-659-5917

SAFETY RULES
Safe Operation Practices for Ride-On Mowers
iMPORTANT: THiS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
LGENERAL OPERATION
o Read, understand, and follow all instructions in the manual
and on the machine before starting.
, Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area isclear of other people before mowing. Stop
machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always
took down and behind before and while backing.
,Be aware of the mower discharge direction and do not point
it at anyone. Do not operate the mower without either the
entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always turn off
blades, set parking brake, stop engine, and remove keys
before dismounting.
Turn off blades when not mowing.
, Stop engine before removing grass catcher or unclogging
chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of
alcohol or drugs.
*Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into
a trailer or truck.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipove r accidents, which can result in severe injury or death.
AI! slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it,
DO:
, Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
o Use slow speed. Choose a low gear so that you wilt not have
to stop or shift while on the slope.
Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual Do not
make sudden changes in speed or direction.
Avoid starting or stopping on a slope, if tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
DO NOT:
,Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
•Do not mow near drop-offs, ditches, or embankments. The
mower could suddenly turn over if a wheel is over the edge
of a cliff or ditch, or if an edge caves in.
,Do not mow on wet grass. Reduced traction could cause
sliding.
oDo not try to stabilize the machine by putting your foot on the
ground.
Do not use grass catcher on steep slopes.
2
ill CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that
children wit! remain where you last saw them.
Keep children out of the mowing area and under the watchfuI
care of another responsible adult.
Be alert and turn machine off if children enter the area.
= Before and when backing, took behind and down for small
children.
Never carry children. They may fall off and be seriously
iniured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
iV. SERVICE
o Use extra care in handling gasoline and other fuels. Theyare
flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fue! container inside where
there is an open flame, such as a water heater.
- Never run a machine inside a ciosed area.
- Keep nuts and bolts, especially blade attachment bolts, tight
and keep equipment in good condition.
°Never tamper with safety devices. Check their proper
operation regularly.
•Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage. Allow machine to cool before
storing.
•Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine running.
o Grass catcher components are subject to wear, damage, and
deterioration, which could expose moving parts or allow
objects to be thrown. Frequently check components and
replace with manufactureCs recommended parts, when nec-
essary.
- Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
°Check brake operation frequently. Adjust and service as
required.
Look for this symbo! to point out im-
portant safety precautions. It means
CAUTION!!t BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: Always disconnect spark plug
_wire and place wire where it cannot contact
spark plug in order to prevent accidental
starting when setting up, transporting,
adjusting or making repairs.
AWARNING A
The engine exhaust from this product con-
tainsc_emicals known to the State of Califor-
nia to cause cancer, birth defects, or other
reproductive harm.

CONGRATULATIONS on your purchase of a Sears
Tractor. it has been designed, engineered and manufac-
tured to give you the best possibfe dependability and
performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest Sears Authorized
Service Center/Department. We have competent, wetF
trained technicians and the proper tools to service or repair
this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the °'SAFETY RULES".
MODEL
NUMBER 917.258534
SERIAL
NUMBER
DATEOFPURCHASE
THE MODELAND SERIAL NUMBERS W!LL BE FOUND
ON A PLATE UNDER THE SEAT.
YOUSHOULDRECORDBOTHSER1ALNUMBERAND
DATE OF PURCHASEAND KEEPtN A SAFE PLACE
FOR FUTURE REFERENCE,
PRODUCT ¢ ,ore °° .... c,
i HORSEPQWFR: 15.5
GASOLINE CAPACFt'Y 1.25 GALLONS
tANDTYPE: UNLEADEDREGU .AR
P--'--lOlLTYT'E ('APi-S FiSGiSH):' SAE 30 (above 32°F)
[ SAE 5W-30 (below 32°F}
OIL CAPACITY: 3,0 PINTS
SPARK PLUG: CHAMPION RJ19LM
(GAP: ,030")
VALVE CLEARANCE: INTAKE: ,005" _.007"
EXHAUST: ,009 '_-,011"
GROUND SPEED (MPH): FORWARD: 0 - 5,5
REVERSE: 0-2,4
TIRE PRESSURE: FRONT: 14 PSi
REAR: !0 PSI
CHARGING SYSTEM: 3 AMPS BATTERY,
5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 25
M_N. CCA: I90
CASE SIZE: U1R
BLADE BOLT TORQUE: 30,,35 FT. LBS.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this prod-
uct. Contact your nearest Sears store for details.
CUSTOMER RESPONSBJLmES
o Read and observe the safety rules.
- FoJlow a regularschedule in maintaining, caring for and
using your tractor.
Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
WARNING: This tractor is equipped with an internal
combustion engine and should not be used on or neat any
unimproved foresbcovered, brush--covered or grass-cov-
ered land unless the engine's exhaust system is equipped
with a spark arrester meeting applicable local or state iaws
(if any). tf a spark arrester is used, it shoutd be maintained
in effective working order by the operator.
In the state of California the above is required by taw
(Section 4442 of the California Pubiic Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands. A spark arrester for the muffler is available
through your nearest Sears Authorized Service Center/
Department (See REPAIR PARTS section of this manual).
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according
to the instructions in the owner's manual, Sears will repair or replace, free of charge, any pads found to be defective in material or
workmanship.
This Warranty does not cover:
. Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
- Repairs necessary because of operator abuse, negligence, improper storage or accident or ti_e failure to maintain the
equipment according to the instructions contained in the owner's manual.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in rnatedal or
workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.
IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT IS AVAILABLE AT NO*CFtARGE FOR 30
DAYS FROM THE DATE OF PURCHASE. PLEASE CONTACT YOUR NEAREST SERVICE CENTER, AFTER 30 DAYS FROM
THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIPMENT TO
YOUR NEAREST SEARS SERVICE CENTER. (IN-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE AFI'-ER 30 DAYS
FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY,) THIS WAF_RANTY APPLIES ONLY
WHILE THiS PRODUCT IS IN THE UNH-ED STATES,
This Warranty gives you specific legal rights, and you may atso have other rights which may vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179
3

TABLE OF CONTENTS
SAFE'_"Y RULES ............................................................ 2
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ..................... 3, !6-20
WARRANTY .................................................................. 3
TABLE OF CONTENTS ................................................ 4
_NDEX ............................................................................ 4
TRACTOR ACCESSOR!ES .......................................... 5
ASSEMBLY ................................................................ 7-9
OPERATION ................... :........................................ I0_t5
MAINTENANCE SCHEDULE ...................................... t6
SERVICE AND ADJUST_o_ENTS .............................. 2I .2_:_
STORAGE ................................................................... 2'7
TROUBLES['{OOTING ............................................. 28.-29
REPAIR PARTS - TRACTO.R ................................. 32--4_
REPAIR PARTS -ENGINE ........................................ 50-55
PARTS ORDERSNG!SERV_CE .................. BACK PAGE
INDEX A
Accessories ............................................ 5
Adjustments:
Brake ........................................... 23
Carburetor ................................... 26
Mower:
Front-To-Back ........................ 22
Side-To-Side .......................... 22
Throttie Control Cable ................. 25
Air Filter, Engine .................................. 19
Air Screen, Engine ............................. 19
Assembly ........................................... 7-9
B
Batte_:
Charging .................................... 7°8
Cleaning ...................................... t8
Connecting ................................. 7-8
Starting with Weak Batte[y .......... 24
Storage ....................................... 27
Terminals .................................... !8
Belts:
Motion Drive
Removal/Replacement .......... 23
Mower Blade Drive
Removal/Replacement .......... 23
Blade:
Sharpening ................................. 17
Rep_acernent ............................... 17
Brake Adjustment ............................... 23
C
Carburetor Ad}ustment ....................... 26
Controls, Tractor. ............................... 11
Customer Responsibilities ............ 16-20
Engine:
Air Filter ................................... 19
Air Screen, Engine .................. 19
Battery ..................................... 18
Cooling Fins_ Engine ............... t9
Engine Oil ............................... !8
Fuel Fitter. ............................... 20
Spark Piugs ............................ 20
Tractor:
Bfades ..................................... 17
Lubrication Chart .................... 16
Maintenance Schedule ........... t6
Tire Care ......................... 8,1_,24
Cutting Height, Mower ....................... t2
E
Electrical:
Interlocks and Relays ................. 25
Schematic ................................... 31
Wiring Diagram ........................... 32
Engine:
Air Filter ....................................... 19
Air Screen ................................... 19
Cooling Fins, Engine ................... 19
Oil Change .................................. ! 8
Oil Level ................................. 13,18
Oil Type ....................................... t 8
Preparation ................................. ! 3
Repair Parts ........................... 50_55
Starting ........................................ 15
Storage ....................................... 27
F
Filters:
Air ................................................ 19
Fuel ............................................. 20
Fue!:Type ............................................ 14
Storage ....................................... 27
Fuse ................................................... 25
G
Gauge Wheels ..................................... 8
H
Hood Removal/Installation ................. 25
L
Leveling Mower Deck ......................... 22
Lubrication Chart ................................ 16
M
Maintenance Schedule ...................... ! 6
Mower:
Adjustment, Front-to-Back .......... 22
Adjustment, Side-to-Side ............ 22
Blade Sharpening ....................... 17
Blade Replacement .................... t 7
Cutting Height ............................. 12
Installation ................................... 21
Operation .................................... 14
Removat ...................................... 2t
Mowing Tips ....................................... 15
Muffler, ............................................... 20
Spark Arrester. ......................... 3,42
Mulcher Plate ....................................... 9
,
O
Oil: Cold Weather Conditions ....... 14,18
Engine .......................................... t 8
Storage ....................................... 27
Operation ...................................... I0of5
Operating Mower ................................ 13
Options:
Accessories ................................... 5
Spark Arrester .......................... 3,42
P
Parking Brake ............................... 11-12
Parts Bag ............................................. 6
Parts, Replacement/Repair. .......... 32..49
Product Specifications ........................... 3
R
Repair Parts .................................. 32_49
S
Safety Rules ......................................... 2
Seat ...................................................... 8
Service and Adjustments .............. 21-26
Brake ........................................... 23
Carburetor ................................... 26
Fuse ............................................ 25
Hood Removal/Installation .......... 25
Motion Drive Belt
Removal/Replacement .......... 2:_
Mower Blade Drive Belt
Remova!/Replacement .......... 23
Mower Adjustment:
Front-to-Back ......................... 22
Side_to_Side ........................... 22
Mower Installation ....................... 21
Mower Removal ........................... 2!
Tire Care ............................. 8,17,24
Slope Guide Sheet ............................. 59
Spark Plugs ........................................ 20
Specifications ....................................... 3
Starting the Engine ....................... 13-1_
Steering Wheel ............................... 7,24
Stopping the Tractor .......................... t _-
Storage ............................................... 27
T
Throttle Control Cable Adjustrner_t ..... 25
[ires ........................................... 8,I7,24
Trouble Shoetinq Chart __' __'*
Transaxle Repair Parts ................. 48..4!)
W
Warranty ............................................. s
Wiring Diagram ................................. 3;[:
Wiring Schematic ............................... 31

ACCE D AT AC MEN
These accessories and attachments were available through_most Sears retaiI outlet-oo,_d_',o6rv.,.e_.,"_en_ei_'"_',.when the tractor was purchased.
Most Sears stores can order these items for you when you provide the mode_ number of your tractoL
ENGINE
SPARK PLUG ]GAS CAN ENGINEO_L FUEL STABILIZER A_R Ffi,.TEF_
PERFORMANCE
Sears offers a wide variety of attachrnents that fit your tractor. Many of these are listed below with brief explanations of how they can help
you. This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes
may be made in these attachments, or some may no longer be available or fit your mode!. Contact your neares{ Sears store for the
accessories and attachments that are available for your tractor.
Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy
attaching and detaching,
AERATOR promotes deep root growth for a healthy fawn_ Ta-
pered 2.5oinch steel spikes mounted on 10-inch diameter discs
puncture holes in soil at close intervals to tet moisture soak in.
Steel weight tray for increased penetration.
BAGGER lets you collect grass clippings and leaves for a
heattl3ier, neater looking lawn. Two Permanex containers hold
30*gallon plastic bags.
BUMPER protects front end of tractor from damage.
CARTS make hauling easy. Variety of sizes available, plus
accessories such as side panel kits, too! caddy, cart cover,
protective mat and dolly.
CORING AERATOR takes small plugs out of soil to allow mois-
ture and nutrients to reach grass roots. 36-inch swath. 24
hardened steel coring tips. !50 Ib. capacity weight tray.
EASY O_L DRAIN VALVE makes oil changes easier, faster.
FRONT NOSE ROLLER canters infront of mower deck to reduce
chances of "scalping" on uneven terrain.
GANG HITCH lets you tow2 or 3 pull-behind attachments at once,
such as sweepers, dethatchers, aerators (not for use with rollers,
carts or other heavy attachments).
GAUGE WHEELS on both sides of the mower deck reduce
chances of "scalping" on uneven terrain. For mower decks not so
equipped.
MULCH RAKEiDETHATCHER loosens soil and flips thatch and
matted leaves to lawn surface for easy pickup. Twenty spring tine
teeth. Usefultoprepare bareareasforseeding. Availableforfront
or rear mounting, HIGH PERFORMANCE REEL-ACTION
SPRING TINE DETHATCHER covers 36-inch wide path and
tosses thatch into large hopper. Mounts behind tractor,
MULCHING CLOSE-OUT PLATE KiT, once installed, lets you
mulch, discharge or bag clippings (bagger optional) without
changing b_ades. For models not equipped as 3-in-1 Convertible
mowers. See "MOWER" in the Repair Parts section of this
manuat.
RAMP TOPS AND FEET let you load and unload tractor from, a
pickup truck. Use with 2 x 8 or 2 x 10 lumber.
ROLLER for smoother lawn surface. 36-inch wide, 18-inch
diameter ware r-tight drum holds up to 390 Ibs. of weight. Rounded
edges prevent harm to turf, Adjustable scraper automatically
cleans drum.
SNOW BLADE for snow removat only. !4-inch high, 48-inch wide
blade clears 42qnch path when angled left or right. Raises, lowers
with side lever. Adjustable skids; replaceable, reversible scraper
bar. (Use with tire chains and wheeI weights and/or rear drawbar
weight.)
SNOWTHROWER has 40qnch swath. Drum*type auger handles
powdery and wet/heavy snow, Mounts easily with simple pin
arrangement. Discharge chute adjusts from tractor seat. 6-inch
diameter spout discharges snow 10 to 50 feet. Lift controlled at
tractor seat. (Use with chains and wheel weights and/or rear
drawbar weight.)
SPRAYERS use 12-volt DC electric motor fi_at connects to the
tractor battery or other 12-volt source. Includes booms for
automatic spraying and hand held wand for spot spraying. Wand
has adjustable spray pattern. For applying herbicides, insecti-
cides, l"ungicides and liquid fertilizers.
SPREADER/SEEDERS make seeding, fertilizing, and weed kilt-
ing easy. Broadcast spreaders are also useful for granular de-
icers and sand.
SWEEPERS let you collect grass ciippfngs and leaves.
TILLER has 5 hp engine and 364nch swath to prepare seed beds,
cultivate and compost garden residue. Tiller has its own built-in
lift and depth control system and does NOT require a sleeve hitch.
Fits any lawn, yard or garden tractor. Simply hook up to the tractor
drawbar and go! Optiona$ accessories convert unit for
dethatching, aerating, hi!ling...without toots,
TIRE CHAINS are heavy duty; closely spaced extraqarge cross
links give smooth ride, outstanding traction.
TRACTOR CAB has heavy duty vinyl fabric over tubular steel
frame, ABS plastic top; clear plastic windshield offers 360 degree
visibility. Hinged metal doors with catch. Keeps operator _arm
and dry. Remove vinyl sides and windsMelds for use as sun
protector in summer, Optional accessories inctude: tinted/
tempered solid safety glass windshield with hand operated wiper;
12-volt amber caution light for mounting on cab top.
VAOS for powerful collection of heavy grass clippings and leaves.
Optional wand attachment te pick up debns in hard-to-reach
places. VACiOHIPPER includes a chipper_shreddeL
WEIGHT BRACKET for drawbar for snow removal applications.
Uses (1) 55 lb. weighL
WHEEL WERGHTS for rear wheels provide needed traction for
snow removal or dozing heavy materials.
5

CONTENTS OF HARDWA £ PACK
Parts Bag contents shown full size
-/1 (t) Hex Bolt
,-" " 3/8-16 x 1
\
//
©
(1) Hex Bolt 5/16-18 x 1-1/4
,\ \
,/
/
Flat Washer _/
(1) Lock
%}} washer 3/8
(t) Locknut
_' 5/16-18
(t) Hex Boi
1/2-13 x t
11 (t) Shoulder ----
,_l _it 5/t6N8 ]
i '!i ,
(I) Washer 17/32 x (1) Lock
1-3/16 x 12 Gauge Washer t/2
f}
-- (2) Lock Washers #I0 _;_z' --]
O " (2) Washers i ..... ': i
3/16 x 3/4 x 16 Gauge _ i
(2) Wetd Nuts #t0 _./
Parts packed separately in carton
Seat
l/ //
!
/'/ /t/ 'I
Mulcher
Plate
Steering
Wheel
............ Steering
Manua! Boot
--m
Video
Cassette
1
IPads Bag
Parts bag contents not shown full size
(2) Shoulder .
Bolts /'
t
Steering
Extension
i_j Shaft
(2) Washers 3/8
x 7/8 x 14 Gauge
/ .. _ 'ti
,i 4 J"/ /_'
j k , / /
t.... (2) Gauge
.....Wheels
(2) Center-
lock Nuts
(2) Keys
Steering Wheel
Adapter \.\ ,'
Slope Sheet
Steering
Wheel
Insert
(2) Latch Hook
Assembiys
6

ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts loft unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary' to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set wil! make assembly easier. Standard
wrench sizes are listed.
(2) 7/16" wrenches PhiIlips Screwdriver
(t) I/2" wrench Tire pressure gauge
(1) 9/t6" wrench Utility knife
(t) 3/4" Socket w/drive rachet
When right or left hand is mentioned in this manual, it
means when you are in the operating position (seated
behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
o Remove alt accessible loose parts and parts car[ons
from carton (See page 6).
* Cut, from top to bottom, along lines on a!l four corners
of carton, and tay panels flat.
, Check for any additional loose parts or cartons and
remove.
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL (See Fig. t)
ASSEMBLE EXTENSION SHAFT AND BOOT
*Slide extension shaft onto lower steering shaft. Align
mounting holes in extension and lower shafts and
install 5/16 hex bolt and locknut. Tighten securely.
IMPORTANT; TIGHTEN BOLT AND NUT SECURELY "IO
18-22 FT. LBS TORQUE.
, Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
o Position front wheels of the tractor so they are pointing
straight forward.
o Slide steering wheel adapter onto steering shaft exten-
sion.
Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter.
• Assemble large fiat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely.
Snap steering wheel insert into center of steering
wheet.
, Remove protective materials from tractor hood and
griN.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURETIRES WHERETRACTOR
IS TO ROLL OFF SKID.
TO ROLL TRACTOR OFF S KID (See Operatior_
section for location and function of controls)
• Press lift lever plunger and raise attachment lift lever to
its highest position.
• Release parking brake by depressing clutch/brake
pedat.
o Place freewheel control in freewheeling position to
disengage transrnission (See "TO TRANSPORT" in
the Operation section of this manual).
;/
STEERING
WHEEL
ADAPTER
_,,__,-.---_ INSERT
'-,i:___._...-.; 3/8 HEX BOLT
_--_--*_ 3/8 LOCK WASHER
J.... _ LARGE FLAT
i WASHER
STEERING
BOOT
EXTENSION SHAFT
i l 5116 HEX BOLT
5116 LOCKNUT J_;_' I"': ,t/'f
ir!! ",
LOWER '/ _
STEERING _ ....... /
SHAFT _,, .. .
\, t"-z
"- L..L, _,i'/"
FIG, 1
,, Roll tractor backwards off skid.
o Remove banding holding discharge guard up against
tractor.
FIOW TO SET UP YOUR TRACOTR
CONNECT BATTERY (See Figs. 2 and 3)
CAUTION: Do not short battery fermi°
rials by allowing a wrench or any other
object to contact both terminals at the
same time, Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
o
Positive terminal must be connected
first to prever_t sparking f_'orn acciden-
tal grounding.
Remove cardboard packing from seat pan and lift seat
pan to raised position.
Open battery box door.
Remove termir]al protective caps and discard.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for mmirnurn of one ttour at 6-10 arnps.
7

ASSEMBLY
o First connect RED battery cable to positive (+) terminal
with hex bolt, fiat washer, lock washer and hex nut as
shown, Tighten securely.
Connect BLACK grounding cable to negative (-) termi-
nal with remaining hex bolt, fiat washer, lock washer
and hex nut, Tigr_ten secure!y.
o Close batteBr box door.
Open battery box door for:
° Inspection for secure connections (to tighten hard-
ware).
*inspection for corrosion.
Testing battery.
o ,Jumping (if requii'ed).
* Periodic charging.
DISCARD TERMINAL
PROTECTIVE CAPS LOCI(
WASHER
FLAT
WASHER
HEX
BOLT
POSITIVE NEGATIVE
(RED) CABLE (BLACK) CABLE
FIG,, 2
SEAT
PAN
BATTERY
BOX DOOR
Slide seat until a comfortable position is reached which
al!ows you to press clutch/brake pedal all the way
down.
,Get off seat without moving its adjusted position,
• Raise seat and tighten adjustment bolt securely°
SEAT'
BEAT PAN
SHOULDER
BOLT
ADJUSTMENT
BOLT
LARGE FLAT WASHER
"LOCK WASHER
FIG. 4
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
-Reduce tire pressure to PSt shown in "PRODUCT
SPECIFICATIONS" on page 3 of this" manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
ieveted. See "TO LEVEL MOWER HOUSING" in the
Sen'ice and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see
that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this
manual.
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 5}
F_G. 3
INSTALL SEAT (See Fig, 4)
Adjust seat before tightening adjustment bolt.
o Remove cardboard packing 6n seat pan.
o Place seat on seat pan and assemble shoulder bolt.
o Assemble adjustment bolt, lock washer and fiat washer
loosely. Do not tighten_
, Tighten shoulder bolt securely.
o Lower sea! into operating position and sit on seat.
The gauge wheels are designed to keep the mower deck in
proper position when operating mower. Be sure they are
properly adjusted to ensure optimum mower performance.
• Adjust mower to desired cutting height (See "TO AD_
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
• With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off the
ground, install gauge wheel in appropriate hole with
shoulder bolt, 3/8" washer and 3/8-!6 Iocknut and
tighten securely.
Repeat for opposite side installing gauge wheel in
same adjustment hole.

ASSE BLY
GAUGE WHEEL
MOUNTING
,f" /.
/
\
3/8-I 6 /'
LOCKNUT
3/8" WASHER !!
GAUGE WHEEL.
FIG. 5
INSTALL MULCHER PLATE
(See Figs. 6 &7)
, tnstai! two latch hooks to mutcher plate using screw,
washer, lock washer, and weld nut as shown.
NOTE: Pre-assembte wetd nut to latch hook by inserting
weld nut from the top with hook pointing down.
. Tighten hardware securely.
- Raise and hold deflector shield in upright position.
o Place front of mulcher ptate over front of mower deck
opening and slide into place, as shown.
° Hook front latch into hole on front of mower deck.
-Hook rear latch into hole on back of mower deck.
WELD NUT FROM THE TOP HOOK POINTS DOWN
WELD
NUT.
LATCH
WASHER
LOCK
WASHER
SCREW \\\_'_-.
J
MULCHER
PLATE
LOCK
WASHER
LATCH
HOOK
WELD
NUT
FIG. 6 9
TO CONVERT TO BAGGING O!:)
D_SCHARG_NG
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory..
DEFLECTOR ................. ',
J
FiG. 7
,/ CHECKMST
BEFORE YOU OPERATE AND ENJOY YOUR NEW
TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE
THEBES TPERFORMANCE AND SA TISFA CTION FROM
THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed.
¢" No remaining loose parts in carton.
v" Battery is properly prepared and charged. (Minimum
1 hour at 6 arnps).
v" Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
v" Be sure mower deck is properly leveled side-to-side/
front4o-rear for best cutting resuits. (Tires must be
properly inflated for leveling).
v" Check rnower and drive belts. Be sure they are routed
properly around pulleys and inside alt belt keepers.
,/ Check wiring. See that at1connections are still secure
and wires are properly clamped.
,/ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PA Y
EXTRA A7_ENTtON TO THE FOLLO WfNG IMPORTANT
ITEMS:
,/ Engine oi! is at proper level.
/Fuel tank is filled with fresh, clean, regular unleaded
gasoiine.
v" Become famitiar with all controls - their location and
function. Operate them before you start the engine.
v" Be sure brake system is in safe operating condition.
,/ It is important to purge the transmission before operat-
ing your tractor for the first time. Follow proper starting
and transmission purging instructions (See "TO START
ENGINE" and "PURGE TRANSMISSION" in the Op-
eration section of this manual).

OPERATION
These symbob may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY
ENGINE ON
CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF
FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
MOWER LIFT
REVERSE NEUTRAL
ATTACHMENT
CLUTCH ENGAGED
HIGH
L
LOW PARKING BRAKE
ATTACHMENT
CLUTCH DISENGAGED IGNITION
DANGER, KEEP HANDS AND FEET AWAY HYDROSTATIC FREE WHEEL
(Hydro Models only)
10

OPERAT O
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adiustment& Save
this manual for future reference.
LIGHT IGN_TiON
SWITCH SWITCH
POSITION
AMMETER
THROTTLE/CHOKE
CONTROL
CLUTCH/BF
PEDAL
UFT LEVER
PLUNGER
ATTACHMENT
LEFT LEVER
ATTACHMENT
CLUTCH LEVER
PARKING BRAKE
HEIGHT
ADJUSTMENT
KNOB
' i
FREEWHEEL CONTROL
APPROX,
SPEED
3 MPH
2 MPH
1MPH
MOTION
CONTROL
LEVER
FIG=8
Our tractors conform to the safety standards of the American National Standards lnstkute.
ATTACHMENT CLUTCH LEVER: Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used for starting and
controlling engine speed,
CLUTCHIBRAKE PEDAL: Used for declutching and brak-
ing the tractor and starting the engine,
PARKING BRAKE: Locks clutch/brake pedal into the
brake position,
FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor with the engine off.
MOTION CONTROL LEVER: Selects the speed and
direction of tractor.
ATTACHMENT LIFT LEVER: Used to raise and lower the
mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
tGNmON SWITCH: Used for starting and stopping the
engine.
HEIGHTADJUSTMENT KNOB: Used to adjust the mower
cutting height.
AMMETER: Indicates charging (+) or discharging (-) of
battery.
!!

OPERATION
__ over the spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 9)
Your tractor is equipped with an operator presence sensing
switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
° Depress clutch/brake pedal into full "BRAKE" position
and hold.
Place parking br_.kelever in "ENGAGED" position and
release pressure from clutch!brake pedal. Pedal shouid
remain in "BRAKE" position. Make sure parking brake
wifi hold tractor secure.
THROTTLE/
CHOKE
CONTROL
ATTACHMENT CLUTCH LEVER
"ENGAGED'POSITION
"DISENGAGED"
POSITION
"BRAKE"
POSITION
PARKING BRAKE
"ENGAGED"
POSITION
GEARSHIFT
LEVER
CLUTCNIBRAKE PEDAL
"DRIVE" POSITtON
"DISENGAGED"
POSITION
HEIGHT ADJUSTMENT KNOB
F_G. 9
STOPPING (See Fig. 9)
MOWER BLADES -
Move attachment clutch lever to "DISENGAGED" po-
sition,
GROUND DRIVE -
, Depress clutch/brake pedal into full "BRAKE" position.
, Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL tS DEPRESSED.
ENGINE -
• Move throttle control to slow [Josition.
NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine
to "backfire".
o Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
, Never use choke to stop engine.
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
CAUTION: Aiways stop tractor com-
p|etely, as described above, before Jeav-
ing the operator's position; to empty
Ca ...... _etc,
grass ,,-h__,,
TO USE THROTTLE CONTROL (See Fig. 9)
Always operate engine at full throttle,
- Operating engine at less than full throttle reduces the
battery charging rate.
• Fuli throttle offers the best bagging and mower perfor-
mance.
TO MOVE FORWARD AND BACKWARD (See
Fig. 9)
The direction and speed of movement is controlled by the
motion control lever.
• Start tractor with motion control lever in neutral (N)
position.
= Release parking brake and clutch/brake pedal.
o Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 9)
The cutting height is controlled by turning the height adjust-
ment knob in desired direction.
• Turn knob clockwise (/"_) to raise cutting height.
•Turn knob counterclockwise (p:-"_.)to lower cutting
height.
The cutting height range is approximately 1N/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
o The average lawn should be cut to approximately 2-1/2
inches during the cooI season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
12

OPERATION
TO OPERATE MOWER (See Fig° 10)
Your tractor isequipped with an operator presence sens-
ing switch. Any attempt by the operator to leave the seat
with the engine running and the attachment clutch engaged
will shut off the engine.
• Select desired height of cut.
• Lower mower with attachment lift control,
• Start mower blades by engaging attachment clutch
controt.
o TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the dis_
charge guard in place,
ATTACHMENT CLUTCH LEVER
"D_SENGAGED" POSITION "ENGAGED"
POSiTiON ATTACHMENT
LIFT LEVER
HiGH POSITION
.",'_ LOW
POSITION
DISCHARGE
GUARD
I_PORTAN'_': THE MOTION COHTROL LEVER DOES
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCHIBRAKE PEDAL I,.:<_DEPRESSED,
o To resta,_ movement, slowly release parking brake and
clutch/brake pedal.
- Slowly move motion control lever to slowest setting,
• Make all turns slowty.
TO TRANSPORT (See Figs. 8 _nd 11)
When pushingortowingyour_ractor,be sur'etodisengage
transmissionby placingfreewheelcontro!infreewheeling
position. Free wheel contro! is located at the rear drawbar
of tractor.
o Raise attachment lift to highest positk)n with attach-
ment lift control
Puit freewheel contro_ knob out and hold in position by
inse_ting retainer spring into forward hole of control rod.
= Do not push or tow tractor a_ more than two (2) MPH.
o To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is ciosed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
F_G. t t
FiG. ! 0
TO OPERATE ON HILLS
Choose the slowest speed before starting up or down
hills.
= Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
- tf stopping is absolutely necessary, push clutchlbrake
pedal quickly to brake position and engage parking
brake.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig,, 17)
, The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
o Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level, it necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill.
o For cold weather operation you should change oil for
easier starting (See "O!L V!SCOSITY CHART" in the
Customer Responsibilities section of this manual),
To change engine oil, see 1heCustomer Responsibili _
ties section in this manuat.
o Move motion control lever to neutral (N) position.
13

OPERATIO
ADD GASOMN£
o Fill fuel tank. Use fresh, clean, regular unleaded
gasotine with a minimum oi 87 octane. (Use of ieaded
gasoline wii_increase carbon and tead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
_.aPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0_C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING; Experience indicates that alcohol blended
fuels (ca!led gasohol or using ethanol or methanol) can
attract rnoisture wifich leads to separation and formation of
acids during storage° Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fl!el system shoutd be emptied before stor-
age of S0 days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are
empty. Use fresh fue! next season. See Storage Instruc-
tions for additional information. Never use engine or
carburetor cleaner products in the fuet tank or permanent
damage may occur.
CAUTION: FiJ_to bottom of gas tank
fillet Reck. Do not overfill. Wipe off any
spilled oi_ or fuel, Do not store, spill or
' use gasoline near an open flame.
PURGE TRANS_'_SSJON
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air reside the transmission which may have devel-
oped during shipping of your tractor.
IB,IPORTANT: SHOULD YOURTRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.
• Place tractor safely on level surface with engine off and
parking brake set.
• Disengage transmission by placing freewheel controt
in freewheeling position (See "TO TRANSPORT" in
this section of manual).
o Sitting in the tractor seat, start engine. After the engine
is running, move throttte control to slow position. With
motion control lever in neutral (N) position, sIowty
disengage clutch/brake pedal.
, Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to futl reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there wilt be no movement of
drive wheels. The air is being removed from hydraulic drive
system.
Move motion control lever to neutral (N) position. Shut-
off engine and set parking brake,
Engage transmission bv placing freewheel control in
driving position (See "TO TRANSPORT" in this section
of manual).
Sitting in the tractor seat, start engine. After the engine
is running move throtde control to half (t/2) speed.
With motion control lever i_lneutraf £q) position, slow y
disengage clutch/brake pedal.
Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
• You; tractor is now purged and now ready for normal
operation.
TO START ENGINE (See Fig. 9)
When starting the engine for the first time or if the engine
has run out of fuel, it wili take extra cranking time to move
fuel from the tank to the engine.
* Be sure freewheel control is in the transmission en-
gaged position.
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
, Place motion control lever in neutral (N) position.
* Move attachment clutch to "DISENGAGED" position.
Move throttle controI to choke position
Note: Before starting, read the warm and cold starting
procedures below.
* Insert key into ignition and turn key clockwise to"START"
position and release key as soon as engine starts. Do
not run starter continuously for more than fifteen sec-
onds per minute. If the engine does not start after
several attempts, move throttle control to fast position,
wait afew minutes and try again. If engine still does not
start, move the throttle control back to the choke
position and retry.
WARM WEATHER STARTING (50'_F and above)
, When engine starts, move the throttle control to the fast
position.
° The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING ( 50° F and below)
When engine starts, allow engine to run with the throttle
control in the choke position until the engine runs
roughly, then move throttle control to fast position. This
may require an engine warm-up period from severai
seconds to severai minutes, depending on the tern_
perature.
HYDROSTATIC TRANSMISSION WARM UP
o Before driving the unit in cold weather, the transmis -.
sign should be warmed up as follows:
® Be sure the tractor is on level ground
14

OPERATION
Be sure the tractor is on level ground.
Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake
slowly return to operating position.
Allow one minute for transmission to warm up.
This can be done during the engine warm up
period.
The attachments can also be used during the engine
warm-up period after the transmission has been warmed
up.
NOTE: tf at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
MOWR G TraPS
Tire chains cannot be used when the mower housing
is attached to tractor.
,Mower should be properly leveled for best mowing
performance. See "TO LEVEL MOWER HOUSING" in
the Service and Adjustments section of this manual.
The teft hand side of mower should be used for trim-
ming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
tractor. This will result in a more even distribution of
clippings and more uniform cutting.
When mowing large areas, start by turning to the right
so that clippings wiiI discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 12 ).
= If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
• Do not mow grass when it is wet. Wet grass wili plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to
assure better mowing performance and proper dis_
charge of material. Regulate ground speed by select_
ing a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
- When operating attachments, select a ground speed
that wilI suit the terrain and give best performance of
the attachment being used.
MULCHBNG MOWtNG TiPS
iMPORTANT: FOR BEST PERFORMANCE, KEEP
MOWER HOUSING FREE OF BUILT--UP GRASS AND
TRASH. CLEAN AFTER EACH USE.
The special mulching blade will recur the grass clip_
pings many times and reduce them in size so that as
they fall onto the lawn they wilt disperse into the grass
and not be noticed. Also, the mulched grass wilt
biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine (blade) speed
as this wilt provide the best recutting action of the
blades.
Avoid cutting your lawn when it iswet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon_
At this time the grass has dried and the newly cut area
wi!! not be exposed to the direct sun.
® For best results, adjust the mower cutting height sothat
the mower cuts off only the top one-third of the grass
blades (See Fig. !3). For extremely heavy mulching,
reduce your width of cut and mow slowly.
Certain types of grass and grass conditions may re_
quire that an area be mulched a second time to
completely hide the clippings. When doing a second
cut, mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.
F_G. ! 3
FiG. 12
!5

CUSTO ESPONSl mLITIES
MAINTENANCE SCHEDULE
FiLL IN DATES
AS YOU COMPLETE
REGULAR SERVICE SERVICE DATES
t
Check Brake Operation
Check Tire Pressure
Check for Loose Fasteners
sharpeniRepiace Mower Blades _'4
Check Bat!erY Lev!!iRecharge ...... ]........ t_1 ....... 1.......... l._._
Check Transaxle Cooling t_
i
Adjust Blade Belt(s) Tension _5
Adiust Motion Drive Belt(s) Tension _##_,
Check Engine Oil Level ....._#' if I
Change Engine Oil............... _it, z,s.... _'
Ciean Air Filter ................_i/_ ................................
Ctean Air Screen _#'_
inspect MuffiedSpark Arrester ....
1 - Change more often whe_ operating under a heavy load or in high ambient temperatures,
2 - Service more often when operating in dirty or dust,/conditions.
3 - t{ equipped witi_ oil filler, ct_ange oit every 50 hours.
4 _ Reptace blades more o,'ten when mowing in sandy soil.
Reptace Oil Filter (if equipped)
Ciean Engine Cooling Fins
Replace Spark Pfug
Replace Air Filter Paper Cartridge _
, Repla Fuel Filter
5- ttequipped with adjustablesystem,
6 - Not requiredit equipped with maintenance-free battery'.
7oTighten front axiepivot bolt to35 ft,-ibs, maximum,
Do notovertighte_,
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To
receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean
or replace air filter, and check blades and belts for
wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
•Check engine oil level.
• Check brake operation.
Check tire pressure.
° Check for loose fasteners.
LUBRICATION CHART
(_ SPINDLE ZERK _ =INDLE ZERK(_)
@ ®
BEARING ZERK BEARING ZERK
ENGINE (_)
16
CCLUTCH
PIVOT(S)
(_ SAE 30 OR 10W30 MOTOR OiL
(_) GENERAL PURPOSE GREASE
(_) REFER TO _:;USTOMER RESPONSIBILITIES "ENGINE" SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LiFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL "]'HEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

CUSTO ER ESPONS B ! ES
TRACTOR
Always observe safety rules when performing any mainte_
nance,
BRAKE OPERATION
tf tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjust-
ments section of this manual).
TIRES
o Maintain proper air pressure in all tires (See "PROD-
UCT SPECIFICATIONS" on page 3 of this manual).
o Keep tires free of gasoline, oil, or insect control chemi _
cals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your locaI
parts dealer. Tire sealant also prevents tire dry rot and
corrosior_.
BLADE CARE
For best results mower blades must be kept sharp. Re_
place bent or damaged blades.
BLADE REMOVAL (See Fig. !4)
Raise mower to highest position to allow access to
blades.
• Remove hex bolt, lockwasher and flat washer securing
blade.
Install new or"resharpened blade with trailing edge up
towards deck as shown.
Reassemble hex bolt, lock washer and flat washer in
exact order as shown,
BLADE MANDREL
ASSEMBLY
TRA_LING EDGE
FLAT WASHER
LOCK WASHER
HEX BOLT
(GRADE 8}* "_,,---..,_..,_,...___...__._
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTiFiED BY SIX LINES ON THE BOLT HEAD.
FIG, 14
TO SHARPEN BLADE (See Fig, 15)
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower,
To check blade balance, you win need a 5/8" diameter
steel bolt, pin, ora cone batancer. (When using a cone
balancer, follow the instructions supplied with ba!-
ancer).
= Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
/,
CENTER HOLE /
/
/" /
//:
f , ,/
BLADE
o Tighten bolt securely (30-35 Ft. Lbs. torque).
IMPORTANT: BLADE BOLT lS GRADE 8 HEATTREATED,
NOTE: We do not recommend sharpening blade- but ifyou
do, be sure the blade is balanced.
F_Go 15
t7

CUSTO ER ESPONSJ JLWT ES
BATTERY
Your tractor has a battery charging system which is suffF
cient for normal use. However, periodic charging of the
battery with an automotive charger wilt extend its tifeo
o Keep battery and terminals clean.
,, Keep battery bolts tight.
o Keep small vent holes open°
o Recharge at 8-10 amperes for 1 hour.
TO CLEAN BAT'fERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
,, Open battery box door.
Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
Rinse the battery with piahqwater and dry.
, Ctean ter.minaIs and battery cable ends with wire brush
until bright.
o Coat terminals with grease or petroleum jelly.
Reinstall bat!.ery (See "CONNECT BATTERY" in the
Assembly section of this manual).
V-BIELTS
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOUNG
The fan and cooting fins of transmission should be kept
clean to assure proper cooling.
Do net attempt to clean fan or transmission while engine is
running or while the transmission is hot.
o Inspect cooling fan to be sure fan blades are intact and
clean.
Inspect cooling fins for did, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean
cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte _
nance isnot required for the life of the transaxle. Should the
transaxle ever leak or require servicing, contact your near_
est authorized service center/department.
ENGINE
LUBR_CATmON
Only use high quality detergent oi! rated with API service
classification SF, SG or SH, Seiect the oil's SAE viscosity
grade according to your expected operating temperature.
SAE VISCOSITY G[_,ADES
°F _20_' 0_ 30" 32 40': 6C" 80 _ 100 _
°c .30" -2'0" 4O" U" _0" 2O_ 30" 40°
TEMPERATURE RANGE ANTICtPA3ED BEFORE ,NEXT OIL CHANGE_
F_G. 16
NOTE: Although multi-viscosity oils (5W30, IOW30 etc.)
improve starting in cold weather, ttlese mukl-viscosity oils
wilt result in increased oi! consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oi!.
Change the oil after every 25 hours of operation or at least
once a year ifthe tractor is not used for 25 hours in one year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
capldipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs. 16 and t7)
Determine temperature range expected before oil change.
All oil must meet API service classification SG, SG or SH.
Be sure tractor is on level surface.
• Oil will drain more freely when warm.
o Catch ell in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
Remove drain plug.
• After oit has drained completely, replace oil drain plug
and tighten securely.
Refill engine with oil through oii fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" on page 3 of this
manual.
• Use gauge on oil filI cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at "FULL" line on dipstick.
OIL F_LL
CAPIDIPSTICK
18
FiG, t7

CUSTOME ESPONSIBt
AIR FILTER (See Fig. 18)
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of opera-
tion or every season. Service paper cartridge every 100
hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
• Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
o Slide foam pre-cteaner off cartridge.
o Wash it in liquid detergent and water.
oSqueeze it dry in a clean cloth.
o Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
, tf very dirty or damaged, replace pre-cteaner.
Reinstall pre-cleaner over cartridge.
, Reinstall cover and Secure with knob(s).
TO SERVICE CARTRIDGE
, Remove cartridge nut.
= Carefully remove cartridge to prevent debris from
entering carburetor'. Clean base carefully to prevent
debris from entering carburetor.
• Clean cartridge bytapping gently on flat suflace, Ifvery
dirty or damaged, replace cartridge,
• Reinstall cartridge, nut, precleaner, cover and secure
with knob(s).
iMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE, DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY
CARTRIDGE.
COVER KNOB--"--
COVER CARTRIDGE NUT
FOAM
PRE-CLEANERdz PAPER
CARTRIDGE
CLEAN AIR SCREEN (See_ Fig° 19)
Air screen must be kept free of dirt and chaff to prevent
engine damage from overtteating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
ENGINE COOLING FINS (See Fig. lg)
Remove any dust, dirt or oil from engine cooling fins to
prevent engine damage from overheating.
,, Remove screws from blower' housing and iift housing
and dipstick tube assembly off engine.
,, Cover oil fill opening to prevent entry of dirt.
Use compressed air or stiff bristle brush to thoroughly
clean engine cooling fins.
, To reassemble, reverse above procedure.
SCREWS BLOWER
HOUSING
DIPSTICK
TUBE
ASSEMBLY
AIR SCREEN
ENGINE COOLING FINS
FIG. 1£
FIG. t 8
!£

CUSTOMER ESPONSm ILITIES
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every t00 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" on page 3 of this manual.
tN_LINE FUEL FILTER (See Fig, 20)
The fuel filter should be replaced once each season. If fuet
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
o With engine cool, remove filter and plug fuel line
sections,
, Place new fuel fifter in position in fuei line with arrow
pointing towards carburetor.
, Be sure there are no fuel line leaks and clamps are
properly positioned.
•Immediately wipe up any spilled gasoline.
CLAMP CLAMP
FUEL
FILTER
FIG, 20
CLEANING
-" Clean engine, "'_*+.......... y, seat, finish, ÷,- ,-,fe..... all foreign
matter.
* Keep finished surfaces and wheels free of all gasoline,
oil, etc.
, Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened enginelife.
2O