Servomex SERVOFLEX MiniMP User manual

SERVOFLEX
MiniMP (5200)
Gas Analyser
Operator Manual
Part Number: 05230001A
Revision: 9
Language: UK English

5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers
05230001A / Revision 9 i
1 DESCRIPTION AND DEFINITIONS. . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Scope of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2 Safety information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.4 Sample measurement configurations. . . . . . . . . . . . . . . . . . . . . . . 2
1.5 Other product options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.2 Sample gas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 Calibration gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.4 Environmental limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.5 Performance: standard oxygen sensor. . . . . . . . . . . . . . . . . . . . . . 9
2.6 Performance: industrial oxygen sensor
(standard Multi Purpose only). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.7 Performance: high accuracy oxygen sensor. . . . . . . . . . . . . . . . . . 11
2.8 Performance: IR (infrared) sensors . . . . . . . . . . . . . . . . . . . . . . . . 12
2.9 Rechargeable battery (optional feature). . . . . . . . . . . . . . . . . . . . . 13
2.10 milliAmp outputs (optional feature). . . . . . . . . . . . . . . . . . . . . . . . . 13
3 UNPACK THE MULTI PURPOSE . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 MULTI PURPOSE USER INTERFACE . . . . . . . . . . . . . . . . . . . . . 15
4.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.2 Start-up and measurement screens . . . . . . . . . . . . . . . . . . . . . . . . 15
4.3 Soft key legends. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.4 Status icon bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.5 Scroll bars. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.6 Menu options/screens and password protection . . . . . . . . . . . . . . 19
4.7 The Menu screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.8 The Settings screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.9 The Information screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.10 Editing on-screen data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5 INSTALLATION AND SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.1 Installation and switch-on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
5.2 Charging/recharging the battery (Multi Purpose with
optional rechargeable battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.2.1 Charging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.2.2 Recharging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.3 Multi Purpose set-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.3.1 Selecting the security level and changing the password(s) . . . . . . 27
5.3.2 Setting the clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.3.3 Changing regional settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.3.4 Selecting power save mode (Multi Purpose with
optional rechargeable battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
LIST OF CONTENTS
Section Page
Ipsitech SM/033 - 2008

5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers
05230001A / Revision 9ii
5.3.5 Selecting pump operation (Multi Purpose HF or standard
Multi Purpose with optional internal sample pump) . . . . . . . . . . . . 33
6 GENERAL OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.1 Calibrating the Multi Purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2 Taking sample readings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
6.3 Correcting oxygen measurement for different background gases. 39
6.3.1 Overview of measurement errors . . . . . . . . . . . . . . . . . . . . . . . . . 39
6.3.2 Entering a cross-interference compensation . . . . . . . . . . . . . . . . . 39
6.4 Selecting display units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
6.5 Configuring the measurement alarms . . . . . . . . . . . . . . . . . . . . . . 43
6.5.1 Alarm modes and levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.5.2 Latching/non-latching alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.5.3 Hysteresis levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.5.4 Setting the measurement alarm levels and modes . . . . . . . . . . . . 45
6.5.5 Enabling/disabling the audible measurement alarm . . . . . . . . . . . 46
6.5.6 Silencing (muting) the audible measurement alarm . . . . . . . . . . . 46
6.5.7 Unlatching measurement alarms. . . . . . . . . . . . . . . . . . . . . . . . . . 47
6.5.8 Viewing the measurement alarm status. . . . . . . . . . . . . . . . . . . . . 47
6.6 Configuring and using the milliAmp outputs (optional feature) . . . 48
6.6.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
6.6.2 Introduction to the milliAmp output parameters . . . . . . . . . . . . . . . 49
6.6.3 Set up the milliAmp output parameters . . . . . . . . . . . . . . . . . . . . . 50
6.6.4 Select the Range associated with a measurement . . . . . . . . . . . . 51
6.6.5 Calibrate a milliAmp output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.6.6 Check a milliAmp output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
6.7 Data logging, serial outputs and printed outputs . . . . . . . . . . . . . . 54
6.7.1 Selecting data logging/serial output/printed outputs . . . . . . . . . . . 54
6.7.2 Configuring the serial output parameters. . . . . . . . . . . . . . . . . . . . 55
6.7.3 Introduction to data logging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.7.4 Entering measurement data into the data log . . . . . . . . . . . . . . . . 56
6.7.5 Starting a new data log batch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.7.6 Outputting the data log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.7.7 Viewing the data log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.7.8 Clearing the data log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
6.7.9 Printing a sample measurement report . . . . . . . . . . . . . . . . . . . . . 59
6.8 Adjusting the display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.8.1 Adjusting the backlight timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
6.8.2 Adjusting the contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
6.9 Switching off the Multi Purpose after use . . . . . . . . . . . . . . . . . . . 60
7 ROUTINE MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.1 Cleaning the Multi Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.2 Inspecting the inlet filter element . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.3 Regenerate/replace the drying agent . . . . . . . . . . . . . . . . . . . . . . 62
7.4 Use of the Multi Purpose for carbon monoxide measurements. . . 63
7.5 Preventative maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
CONTENTS (CONTINUED)
Section Page

5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers
05230001A / Revision 9 iii
8 FAULT FINDING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
8.1 Introduction to faults and fault messages. . . . . . . . . . . . . . . . . . . . 65
8.2 Viewing fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
8.3 General fault finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9 STORAGE AND DISPOSAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
9.1 Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
9.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
10 SPARES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
APPENDICES
A1 DATA LOG OUTPUT FORMATS. . . . . . . . . . . . . . . . . . . . . . . . . . 76
A2 SERIAL OUTPUT FORMATS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
A3 PRINTER OUTPUT FORMATS . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
A4 RS232 CONNECTION DETAILS . . . . . . . . . . . . . . . . . . . . . . . . . . 81
A4.1 OvervieW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
A4.2 Connecting the Multi Purpose to a PC . . . . . . . . . . . . . . . . . . . . . . 81
A4.3 Capturing data using Windows® and Hyper Terminal™ . . . . . . . . 82
A5 DISPLAY UNIT CONVERSION FACTORS . . . . . . . . . . . . . . . . . . 83
A6 OPTIONAL FLOWMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
A6.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
A6.2 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
A6.3 Preparing the Multi Purpose with a flowmeter . . . . . . . . . . . . . . . . 84
A6.4 Using the Multi Purpose with a flowmeter . . . . . . . . . . . . . . . . . . . 86
A6.5 Multi Purpose HF and standard Multi Purpose
with a sample pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
A6.6 Standard Multi Purpose without a sample pump . . . . . . . . . . . . . . 86
A7 OPTIONAL SAMPLE CONDITIONING PANEL . . . . . . . . . . . . . . . 87
A7.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
A7.2 Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
A7.3 Using the Multi Purpose with the sample conditioning panel . . . . . 88
A7.4 Calibrating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
A7.5 Sampling gases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
A7.6 Additional maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
A7.7 Draining the catchpot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
A7.8 Replacing/regenerating the drying agent . . . . . . . . . . . . . . . . . . . . 90
A7.9 Additional spares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
CONTENTS (CONTINUED)
Section Page

5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers
05230001A / Revision 9iv
A8 OPTIONAL GAS PROBE ACCESSORY . . . . . . . . . . . . . . . . . . . 92
A8.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
A8.2 Preparing for use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
A8.3 Using the probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
A8.4 Additional maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
A8.5 Additional spares . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
A9 MATERIALS IN CONTACT WITH SAMPLE AND
CALIBRATION GASES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
A10 DISPOSAL IN ACCORDANCE WITH THE WASTE
ELECTRICAL AND ELECTRONIC EQUIPMENT
(WEEE) DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
A11 COMPLIANCE AND STANDARDS INFORMATION . . . . . . . . . . 97
® Drierite is a registered trademark of W A Hammond Co.
® Krytox and Viton are registered trademarks of Dupont.
® Kynar is a registered trademark of Elf Atochem North America, Inc.
® Windows and Excel are registered trademarks of Microsoft Corporation.
™ HyperTerminal is a trademark of Hilgraeve Inc.
©This manual iscopyright, andnopart of itmay bereproducedwithout Servomex’swritten approval.
CONTENTS (CONTINUED)
Section Page

5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers
05230001A / Revision 9 1
1 DESCRIPTION AND DEFINITIONS
1.1 Scope of this manual
This manual provides installation, operation and routine maintenance instructions for
the Servomex 5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers,
abbreviated to "Multi Purpose" and "Multi Purpose HF" where applicable in the
remainder of this manual. Note that, unless otherwise stated, "Multi Purpose" is used
to mean both versions of analyser in the remainder of this manual.
1.2 Safety information
Read this manual and ensure that you fully understand its content before you attempt
to install, use or maintain the Multi Purpose. Important safety information is highlighted
in this manual as WARNINGs and CAUTIONs, which are used as follows:
This manual also incorporates ‘Be aware of’ information, which is used as follows:
1.3 Description
The Multi Purpose is a lightweight gas analyser, suitable for the needs of field and
laboratory analysis, and light industrial users who require fast, accurate and reliable
gas analysis.
The Multi Purpose uses paramagnetic transducers to determine the oxygen content of
gas samples in concentrations up to 100%, and uses infrared transducers to
determine the carbon dioxide (CO2) or carbon monoxide (CO) content of gas samples
in concentrations of up to 100% CO2or 5% CO.
WARNING
Warnings highlight specific hazards which, if not taken into account,
may result in personal injury or death.
CAUTION
Cautions highlight hazards which, if not taken into account, can result in
damage to the Multi Purpose or to other equipment or property.
+This highlights information which it is useful for you to be aware of
(for example, specific operating conditions, and so on).
WARNING
This analyser is not a medical device as defined in the medical devices
directive 93/42/EEC and is not intended to be used on human beings for
the diagnosis, prevention, monitoring, treatment or alleviation of disease,
injury or replacement or modification of the anatomy.
WARNING
The Multi Purpose must not be used as personal protective equipment.

5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers
05230001A / Revision 92
The Multi Purpose is simple to operate, with an intuitive user interface (see Section 4).
Gas sample measurements are shown on the Multi Purpose display, and can also be
output to a serial device connected to the Multi Purpose, or as optional milliAmp
outputs.
The Multi Purpose requires little routine maintenance (see Section 7), other than
calibration (which is essential for the accuracy of sample gas measurements) and
regular inspection of the inlet filter element.
1.4 Sample measurement configurations
The Multi Purpose can be supplied configured to determine one or two gas sample
measurements; the four possible sampling configuration combinations are as follows:
1.5 Other product options
The standard Multi Purpose can be supplied with the following options:
• With an internal sample pump
• With the sample gas outlet on the front or rear of the Multi Purpose
• With a rechargeable battery
• With a printer
• With milliAmp outputs
• With a flowmeter fitted
• With a sample conditioning panel fitted
• With a gas probe accessory
• Protective transport case
The Multi Purpose HF is designed for higher gas flow rates and is supplied with an
internal sample pump fitted.
Measurement 1 gas Measurement 2 gas
1-measurement
Multi Purpose Oxygen * (not applicable)
IR †(not applicable)
2-measurement
Multi Purpose Oxygen * IR †
IR †IR †
* Standard, industrial or high-accuracy sensor: see Sections 2.5 to 2.7.
Note that the Multi Purpose HF cannot be supplied with an industrial
oxygen sensor.
† Carbon monoxide or carbon dioxide: see Section 2.8.

5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers
05230001A / Revision 9 3
* The legends on the labels show the sample gases for which the Multi Purpose is
configured.
† Only available if an internal sample pump is fitted.
‡ Only fitted if the front sample gas outlet option was specified when you ordered
your Multi Purpose.
Figure 1 - Front of the Multi Purpose
Key Description Key Description
1.
2.
3.
4.
5.
6.
7.
8.
Sample gas 1 label *
Sample gas 2 label *
Soft key 3
Soft key 4
Alarm LED (red)
Power On/Off key
Filter retaining cap
Sample gas inlet
9.
10.
11.
12.
13.
14.
15.
Sample gas outlet † ‡
Fault LED (amber)
Sample pump key †
Sample pump LED (green) †
Soft key 1
Soft key 2
Display

5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers
05230001A / Revision 94
* Only fitted if the 5200 Multi Purpose includes 2 optional milliAmp outputs.
† Only fitted if the 5200 Multi Purpose includes 1 or 2 optional milliAmp outputs.
‡ Not fitted if the front sample gas outlet option was specified when you ordered
your Multi Purpose.
# Not fitted to a standard Multi Purpose with an internal sample pump.
Figure 2 - Rear of the Multi Purpose
Key Description Key Description
1.
2.
3.
Serial output port
Power inlet
milliAmp output socket 2 *
4.
5.
6.
milliAmp output socket 1 †
Sample gas outlet ‡
Bypass gas outlet #

5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers
05230001A / Revision 9 5
2 SPECIFICATION
The SERVOFLEX Mini MP (5200) must be used with a mains supply in order to
comply with TUV/UBA in accordance to QAL1 in EN14181 and EN15267-3.
2.1 General
WARNING
You must install and use the Multi Purpose in accordance with the
requirements of this section and subsequent sections of the manual. If
you do not, the protection facilities incorporated into the design of the
Multi Purpose may not operate as intended, sample gas measurements
may not be accurate, or the Multi Purpose may be damaged.
Dimensions:
height x width x depth 300 x 150 x 260 mm (12 x 6 x 10.5 in.)
Mass (maximum) 2.6 to 3.9 kg (5.7 to 8.6 lb)
Electrical supply requirements
Power supply unit
Multi Purpose 100 to 240 V a.c., 47 to 63 Hz (nominal) 12 to 24 V d.c., 20 W (maximum) *
Minimum gas flow rate †
Standard Multi Purpose
(with internal sample pump) 700 ml min-1 (0.025 ft3min-1)
Multi Purpose HF 1.8 l min-1 (0.065 ft3min-1)
* As supplied by the power supply unit (through a centre pin +ve connector).
† Measured at the sample gas inlet, with no accessories fitted to the inlet.

5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers
05230001A / Revision 96
2.2 Sample gas
WARNING
If you sample carbon monoxide, the quantity of gas sampled by the
Multi Purpose may be above the short term exposure limit for carbon
monoxide, and so the sample should be considered to betoxic. Similarly,
other sample and calibration gases which you use may also be
considered as toxic. You must therefore carry out your own risk
assessment before you use the Multi Purpose with such gases. The
maximum inlet pressure of such toxic gases is
34.5 kPa gauge (5 psig, 0.35 bar gauge).
Pressure range
without internal sample pump
(see WARNING above) 6.9 to 68.9 kPa gauge (1 to 10 psig)
(0.07 to 0.69 bar gauge)
with internal sample pump -3.4 to 3.4 kPa gauge (max)
(-0.5 to 0.5 psig)
(-0.03 to 0.03 bar gauge)
Dew point Less than (ambient temperature minus 10 oC)
Less than (ambient temperature minus 50 oF)
Particulate size Less than 2 μm

5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers
05230001A / Revision 9 7
2.3 Calibration gases
Low calibration gas Oxygen-free nitrogen, 99.9% pure
High calibration gas
Standard oxygen sensor Certified oxygen supply * or instrument quality
air †, or other supply (with > 20% oxygen; for
example ambient air)
Industrial or high accuracy
oxygen sensor Certified oxygen supply * or instrument quality air †, or other supply (with > 1% oxygen)
IR (infrared) sensor Certified gas supply with a concentration in
the range 80 to 100% of the corresponding IR
sensor max measurement (see Section 2.8)
Calibration gas flow rate (with
internal sample pump fitted)
Minimum
Maximum 1 l min-1 (0.035 ft3min-1)
2.5 l min-1 (0.088 ft3min-1)
Calibration gas pressure range
Standard Multi Purpose #6.9 to 68.9 kPa gauge
(1 to 10 psig, 0.07 to 0.69 bar gauge)
Multi Purpose HF
Minimum
Maximum 6.89 kPa gauge (1 psig, 0.07 bar gauge)
34 kPa gauge (5 psig, 0,34 bar gauge)
* > 99.2% pure oxygen, with nitrogen balance gas.
† The air supply must be clean and dry, and free from oil.
# Without internal sample pump.
+With an industrial or high accuracy oxygen sensor, there must be at least a
1% difference in oxygen concentration between the low and high calibration
gases. With the standard oxygen sensor, there must be at least a 20%
difference in oxygen concentration between the low and high calibration
gases.

5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers
05230001A / Revision 98
2.4 Environmental limits
Ambient temperature range
Operation (analyser)
Operation (power supply unit)
Battery charging
Storage *
-10 to +50 °C (14 to 122 oF)
0 to 50 °C (32 to 122 oF)
+10 to +40 °C (50 to 104 oF)
-20 to +60 °C (-4 to 140 oF)
Operating ambient pressure range 1.013 x 102kPa ±10%
(1.013 bar ±10%)
(14.69 psi ±10%)
Operating ambient humidity range 0 to 95% RH, non-condensing
Operating altitude range -500 †to 5000 ‡meters
(-1640 †to 16400 ‡feet)
Ingress protection IP40
* Storage below 21 oC (70 oF) is recommended to ensure optimum battery life.
† Below sea level.
‡ Above sea level.

5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers
05230001A / Revision 9 9
2.5 Performance: standard oxygen sensor
+The display indication given below is the default indication. You can
configure the Multi Purpose to provide other display indications (see
Section 6.4).
Display indication Measured volume % oxygen
Full Scale Range 0 to 100% oxygen
Resolution 0.1% oxygen
Linearity ± 0.1% oxygen
Intrinsic error (accuracy) ± 0.1% oxygen *, or ± 0.2% oxygen †
Zero drift per week ± 0.4% oxygen
Output fluctuation ± 0.1% oxygen
Response time: standard Multi Purpose #
Without drying tube
With drying tube fitted Less than 10 seconds 20 seconds
Response time: Multi Purpose HF #
Without drying tube
With drying tube fitted 8 seconds 10 seconds
Flow effect ‡± 0.1% oxygen for a ± 35 kPa gauge
(0.5 psig, 0.35 bar gauge) change in sample
gas supply pressure
Zero temperature coefficient ± 0.2% oxygen per 10 oC (18 oF)
Span temperature coefficient ± 0.3% oxygen per 10 oC (18 oF)
Tilt effects ± 0.3% oxygen per 22.5oof tilt
Pressure effects
Power cycle offset
Directly proportional to ambient barometric
pressure §
± 0.4% maximum
* High calibration with certified oxygen supply (see Section 2.3).
† High calibration with instrument air or other oxygen supplies (see Section 2.3).
#T
90 at 68.9 kPa gauge (10 psig, 0.69 bar gauge) supply pressure. Response
time will increase if the Multi Purpose has a sample conditioning panel: refer
to Section A7.2.
‡ Within sample gas supply pressure range specified in Section 2.2.
§ A 1% change in ambient barometric pressure will result in a 1% change
in sample reading.

5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers
05230001A / Revision 910
2.6 Performance: industrial oxygen sensor (standard Multi Purpose only)
+The display indication given below is the default indication. You can
configure the Multi Purpose to provide other display indications (see
Section 6.4).
Display indication Measured volume % oxygen
Full Scale Range 0 to 100% oxygen
Resolution 0.1% oxygen
Linearity ± 0.1% oxygen
Intrinsic error (accuracy) ± 0.1% oxygen
Zero drift per week ± 0.2% oxygen
Output fluctuation ± 0.1% oxygen
Response time *
Without drying tube
With drying tube fitted 15 seconds 25 seconds
Flow effect †± 0.1% oxygen
Zero temperature coefficient ± 0.2% oxygen per 10 oC (18 oF)
Span temperature coefficient ± 0.3% oxygen per 10 oC (18 oF)
Tilt effects ± 0.15% oxygen per 15oof tilt
Pressure effects Directly proportional to ambient barometric
pressure #
*T
90 at 68.9 kPa gauge (10 psig, 0.69 bar gauge) supply pressure. Response
time will increase if the Multi Purpose has a sample conditioning panel: refer
to Section A7.2.
† Within sample gas supply pressure range specified in Section 2.2.
# A 1% change in ambient barometric pressure will result in a 1% change
in sample reading.

5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers
05230001A / Revision 9 11
2.7 Performance: high accuracy oxygen sensor
+The display indication given below is the default indication. You can
configure the Multi Purpose to provide other display indications (see
Section 6.4).
Display indication Measured volume % oxygen
Full Scale Range 0 to 100% oxygen
Resolution 0.01% oxygen
Linearity ± 0.01% oxygen
Intrinsic error (accuracy) ± 0.02% oxygen *, or ± 0.05% oxygen †
Zero drift per week ± 0.2% oxygen
Output fluctuation ± 0.01% oxygen
Response time: standard Multi Purpose #
Without drying tube
With drying tube fitted 15 seconds 25 seconds
Response time: Multi Purpose HF #
Without drying tube
With drying tube fitted Less than 10 seconds Less than 12 seconds
Flow effect ౠ0.1% oxygen
Zero temperature coefficient ± 0.2% oxygen per 10 oC (18 oF)
Span temperature coefficient ± 0.3% oxygen per 10 oC (18 oF)
Tilt effects ± 0.15% oxygen per 15oof tilt
Pressure effects Directly proportional to ambient barometric
pressure §
* High calibration with certified oxygen supply (see Section 2.3).
† High calibration with instrument air or other oxygen supplies (see Section 2.3).
#T
90 at 68.9 kPa gauge (10 psig, 0.69 bar gauge) supply pressure. Response
time will increase if the Multi Purpose has a sample conditioning panel: refer
to Section A7.2.
‡ Within sample gas supply pressure range specified in Section 2.2.
§ A 1% change in ambient barometric pressure will result in a 1% change
in sample reading.

5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers
05230001A / Revision 912
2.8 Performance: IR (infrared) sensors
+The display indications given below are the default indications. You can
configure the Multi Purpose to provide other indications (see Section 6.4).
Allow 1 hour warm up to reach stated accuracy.
Display indication
Carbon monoxide sensors Measured volume % carbon monoxide
Carbon dioxide sensors Measured volume % or ppm carbon dioxide
Full Scale Range *
Carbon monoxide sensors 0 to 5%
Carbon dioxide sensors 0 to 10%, 0 to 25%, 0 to 50% or 0 to 100%
Resolution Less than 0.1% Full Scale Range *
Linearity ± 1% Full Scale Range *
Intrinsic error (accuracy) ± 2% Full Scale Range *
Zero drift per week ± 4% Full Scale Range *
Output fluctuation ± 0.05% Full Scale Range *
Response time: standard Multi Purpose †
Without drying tube
With drying tube fitted Less than 10 seconds 75 seconds
Response time: Multi Purpose HF †
Without drying tube
With drying tube fitted Less than 6 seconds Less than 10 seconds
Flow effect ౠ0.5% Full Scale Range *
Zero temperature coefficient #± 1% Full Scale Range * per 10 oC (18 oF)
Span temperature coefficient #
100% CO2only
All other IR measurements ± 8.5% Full Scale Range per 10 °C (18 °F) ± 5% Full Scale Range per 10 °C (18 °F)
Tilt effects ± 1% Full Scale Range * per 15oof tilt
Pressure effects Less than 0.2% measurement per 0.1 kPa
(1 mbar, 1.45 x 10-2 psi) change in ambient
barometric pressure
* The ranges listed identify the different IR sensors available.
†T
90 at 68.9 kPa gauge (10 psig, 0.69 bar gauge) supply pressure. Response
time will increase if the Multi Purpose has a sample conditioning panel: refer
to Section A7.2.
‡Within sample gas supply pressure range specified in Section 2.2.
# In the range 5 to 45 oC (41 to 113 oF).

5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers
05230001A / Revision 9 13
2.9 Rechargeable battery (optional feature)
2.10 milliAmp outputs (optional feature)
Battery type Lithium ion
Time to recharge (from empty) 4 hours *
Operating life (from fully charged) 8 to 35 hours †
Service life Approximately 300 to 500 discharge/
recharge cycles (depending on ambient
conditions)
* This is the recharge time with the Multi Purpose switched off. With the Multi Purpose
switched on, recharge time depends on ambient conditions, and on the Multi Purpose
configuration and usage.
† Battery operating life depends on the Multi Purpose configuration (that is, the options
that are fitted), and how the Multi Purpose is used.
+Lithium ion batteries have no ‘memory effects’, so you can recharge the battery,
from any charge level, for any length of time and for often as you like, without
affecting the battery’s service life.
To ensure the optimum service life of the battery, we recommend that you recharge
the battery after each session of operation, and that you store the Multi Purpose
when not in use in a cool environment: see Section 2.4.
Maximum load resistance 1 kΩ
Minimum isolation voltage 500 V
Output range
Normal sample measurement 0 to 20 mA or 4 to 20 mA *
Fault condition 0 mA or 21.5 mA *
Under range †Less than 4 mA
Cable requirements
Type Multi-strand twisted pair with overall screen
Maximum size 1.5 mm216 AWG
* User selectable: see Sections 6.6.2 and 6.6.3.
† Only available when the 4 to 20 mA output range is selected:
see Sections 6.6.2 and 6.6.3.

5200 Multi Purpose and 5200 Multi Purpose HF Gas Analysers
05230001A / Revision 914
3 UNPACK THE MULTI PURPOSE
1. Remove the Multi Purpose and any other equipment from its packaging.
2. Remove the protective plastic cover from the sample gas inlet on the front of the
Multi Purpose (see Figure 1).
3. Remove the protective plastic cover from the sample gas outlet (on the front or
the rear of the Multi Purpose: see Figures 1 and 2).
4. Remove the protective plastic cover from the bypass gas outlet (if fitted) on the
rear of the Multi Purpose (see Figure 2).
5. Inspect the Multi Purpose and the other items supplied, and check that they are
not damaged. If any item is damaged, immediately contact Servomex or your
local Servomex agent.
6. If you do not intend to use the Multi Purpose immediately:
• Refit the protective plastic covers to the gas inlet, the sample gas outlet and
the bypass gas outlet (if fitted).
• Place the Multi Purpose and any other equipment supplied back in its
protective packaging.
• Store the Multi Purpose as described in Section 9.1.
Otherwise, read Section 4 (User Interface), then continue at Sections 5 onwards
to install, set up, and use the Multi Purpose.
+Retain the shipping documentation and packaging for future use (for
example, return of the Multi Purpose to Servomex for servicing or repair).
CAUTION
You must remove the protective plastic covers as specified in Steps 3 and 4
above before you use the Multi Purpose. If you do not, you may damage the
Multi Purpose when you try to pass calibration or sample gases through it.