Sferalabs strato Pi CM Duo v3 User manual

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Strato Pi CM Duo v3 User Guide
December 2022
Revision 030
SCMD30XS Strato Pi CM Duo v3 Solo
SCMD30XPL Strato Pi CM Duo v3 3+ Lite
SCMD30XP1 Strato Pi CM Duo v3 3+ 8GB
SCMD30XP2 Strato Pi CM Duo v3 3+ 16GB
SCMD30XP3 Strato Pi CM Duo v3 3+ 32GB
SCMD30X4L Strato Pi CM Duo v3 4S Lite
SCMD30X41 Strato Pi CM Duo v3 4S 8GB
SCMD30X42 Strato Pi CM Duo v3 4S 16GB
SCMD30X43 Strato Pi CM Duo v3 4S 32GB
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Safety information 4
Qualified personnel 4
Hazard levels 4
Safety instructions 5
General safety instructions 5
Battery 6
Introduction 7
Features 8
Device identification 9
Hardware Setup 10
Opening the case 10
Closing the case 11
Raspberry Pi Compute Module installation 11
How to flash the eMMC 12
microSD installation 12
Replacing the RTC backup battery 13
Terminal block 14
Power supply 14
Dedicated GPIO pins 15
Software installation and configuration 17
Installing the Strato Pi utility 17
Installing the Strato Pi kernel module 17
Enabling the second SD interface 18
Installing the Real Time Clock driver 18
Testing the Real Time Clock 18
Configuring the serial port 19
Using Strato Pi CM Duo 20
Real Time Clock 20
RS-485 serial port 20
SD matrix 21
USB ports power management 23
Secure element 24
Push button 25
LED 25
Hardware watchdog 25
Reset cycle 26
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Strato Pi CM Duo v3 User Guide

Advanced configuration 26
Block diagram 27
Technical specifications 28
Dimensions 30
Disposal 31
Installation and use restrictions 31
Standards and regulations 31
Safety instructions 31
Set-up 31
Conformity Information 32
EU 32
USA 32
CANADA 33
RCM AUSTRALIA / NEW ZEALAND 33
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Strato Pi CM Duo v3 User Guide

Be sure to always remove the power supply before inserting or
removing the Raspberry Pi Compute Module from the Strato Pi CM Duo.
Follow all applicable electrical safety standards, guidelines,
specifications and regulations for installation, wiring and operations of
Strato Pi CM Duo.
Carefully and fully read this Strato Pi CM Duo user guide before
installation.
Strato Pi CM Duo is not authorised for use in safety-critical applications where a failure of
the product would reasonably be expected to cause personal injury or death. Safety-critical
applications include, without limitation, life support devices and systems, equipment or
systems for the operation of nuclear facilities and weapons systems. Strato is neither
designed nor intended for use in critical military or aerospace applications or environments
and for automotive applications or environment. Customer acknowledges and agrees that
any such use of Strato Pi CM Duo is solely at Customer's risk, and that Customer is solely
responsible for compliance with all legal and regulatory requirements in connection with
such use.
Sfera Labs S.r.l. may make changes to specifications and product descriptions at any time,
without notice. The product information on the web site or materials is subject to change
without notice.
Please download and read the Sfera Labs Terms and Conditions document available at:
https://www.sferalabs.cc
Strato and Sfera Labs are trademarks of Sfera Labs S.r.l. Other brands and names may be
claimed as the property of others.
"
Copyright © 2019-2022 Sfera Labs S.r.l. All rights reserved.
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Strato Pi CM Duo v3 User Guide

Safety information
Carefully and fully read this user guide before installation and retain it for future reference.
Qualified personnel
The product described in this manual must be operated only by personnel qualified for the
specific task and installation environment, in accordance with all relevant documentation
and safety instructions. A qualified person should be capable of fully identifying all
installation and operation risks and avoid potential hazards when working with this product.
Hazard levels
This manual contains information you must observe to ensure your personal safety and
prevent damage to property. Safety information in this manual are highlighted by the safety
symbols below, graded according to the degree of danger.
Indicates a hazardous situation which, if not avoided, will result in death or serious
personal injury.
Indicates a hazardous situation which, if not avoided, may result in death or serious
personal injury.
Indicates a hazardous situation which, if not avoided, can result in minor or moderate
personal injury.
Indicates a situation which, if not avoided, can result in damage of property.
DANGER
WARNING
CAUTION
NOTICE
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Strato Pi CM Duo v3 User Guide

Safety instructions
General safety instructions
Protect the unit against moisture, dirt and any kind of damage during transport, storage
and operation. Do not operate the unit outside the specified technical data.
Never open the housing. If not otherwise specified, install in closed housing (e.g.
distribution cabinet). Earth the unit at the terminals provided, if existing, for this purpose.
Do not obstruct cooling of the unit. Keep out of the reach of children.
Life threatening voltages are present within and around an open control cabinet.
When installing this product in a control cabinet or any other areas where dangerous
voltages are present, always switch off the power supply to the cabinet or equipment.
Risk of fire if not installed and operated properly.
Follow all applicable electrical safety standards, guidelines, specifications and regulations
for installation, wiring and operations of this product.
The Raspberry Pi Compute Module board could generate a substantial amount of heat
when the software forces the CPU and/or GPU to operate at high load levels. Ensure that
the product is properly installed and ventilated to prevent overheat.
The connection of expansion devices to this product may damage the product and other
connected systems, and may violate safety rules and regulations regarding radio
interference and electromagnetic compatibility.
Use only appropriate tools when installing this product. Using excessive force with tools
may damage the product, alter its characteristics or degrade its safety.
WARNING
WARNING
NOTICE
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Strato Pi CM Duo v3 User Guide

Battery
This product uses a small lithium non-rechargeable battery to power its internal real time
clock (RTC).
Improper handling of lithium batteries can result in an explosion of the batteries and/or
release of harmful substances.
Worn-out or defective batteries can compromise the function of this product.
Replace the RTC lithium battery before it is completely discharged. The lithium battery
must be replaced only with an identical battery. See the "Replacing the RTC backup
battery" section for instructions.
Do not throw lithium batteries into fire, do not solder on the cell body, do not recharge, do
not open, do not short-circuit, do not reverse polarity, do not heat above 100°C and protect
from direct sunlight, moisture and condensation.
Dispose of used batteries according to local regulations and the battery manufacturer's
instructions."
WARNING
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Strato Pi CM Duo v3 User Guide

Introduction
Strato Pi CM Duo is an extremely powerful and compact industrial server based on the
Raspberry Pi Compute Module, suitable for use in professional and industrial applications
where reliability and service continuity are key requirements, and housed in a compact 2
modules DIN rail case.
It is available in several versions. Strato Pi CM Duo 3+ ships with a Raspberry Pi Compute
Module 3+ (Lite, or 8GB, 16GB and 32GB eMMC versions) pre-installed. Strato Pi CM Duo
4S ships with a Raspberry Pi Compute Module 4S (Lite, or 8GB, 16GB and 32GB eMMC
versions) pre-installed. Strato Pi CM Duo Solo doesn't include the Compute Module and is
compatible with all current versions of the Compute Module: 1, 3, 3 Lite, 3+, 3+ Lite, 4S
and 4S Lite.
The information contained in this manual covers all Strato Pi CM Duo versions. All Strato
Pi CM Duo versions are identical, except for the Compute Module model installed.
This manual generally refers to all products as Strato Pi CM Duo.
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Strato Pi CM Duo v3 User Guide

Features
Strato Pi CM Duo, all versions:
✓9-28Vdc power supply, with surge and reverse polarity protection, and 1.1A resettable
fuse
✓up to 1.9A max continuous current (3A peaks) to the 5V Raspberry Pi Compute Module
power supply input pins (at 24Vdc)
✓highly accurate real time clock with temperature compensated crystal oscillator (TCXO)
and replaceable CR1220 Lithium / Manganese Dioxide back-up battery
✓standard RS-485 interface to the Raspberry Pi serial line, with opto-isolator and
electrostatic discharge protection
✓10/100 Ethernet port
✓two USB 2.0 type-A ports, with individual power control and fault detection
✓dual microSD card architecture. Strato Pi CM routes its two microSD card holders to
the Compute Module through a high-speed switching matrix, controlled by the on-board
micro-controller. Each SD card can be set as the boot card, with the other available as
additional storage. This enables for separate OS/data storage, SD redundancy and in-
field full-system upgrades. The microSD slots are hidden, and can be accessed
opening the case
✓hardware watchdog implemented in the Strato Pi CM Duo micro-controller, fully
independent from the Raspberry Pi Compute Module, controlled via the GPIO pins of
the Raspberry Pi board and acting on the Raspberry Pi Compute Module hardware
reset line. The hardware watchdog can also control the microSD switch matrix,
swapping the boot card in case the watchdog is triggered
✓integrated boot loader for the Strato Pi micro-controller, allowing in-field firmware
upgrades directly from the Raspberry Pi
✓embedded Microchip ATECC608 secure element chip
✓front-panel LEDs for power supply, serial line activity, and one GPIO-controlled LED
✓recessed push-button, hidden behind the front-panel, connected to a GPIO pin
✓power supply and serial connections on a pluggable terminal block
✓packaged in a compact 2 modules DIN rail case.
Strato Pi CM Duo Solo:
✓compatible with Raspberry Pi Compute Module 1, Raspberry Pi Compute Module 3,
Raspberry Pi Compute Module 3 Lite, Raspberry Pi Compute Module 3+ 8GB,
Raspberry Pi Compute Module 3+ 16GB, Raspberry Pi Compute Module 3+ 32GB,
Raspberry Pi Compute Module 3+ Lite, Raspberry Pi Compute Module 4S 8GB,
Raspberry Pi Compute Module 4S 16GB, Raspberry Pi Compute Module 4S 32GB,
Raspberry Pi Compute Module 4S Lite
Strato Pi CM Duo 3+:
✓pre-installed and tested Raspberry Pi Compute Module 3+, Lite, 8GB, 16GB or 32GB
eMMC versions.
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Strato Pi CM Duo v3 User Guide

Strato Pi CM Duo 4S:
✓pre-installed and tested Raspberry Pi Compute Module 4S, Lite, 8GB, 16GB or 32GB
eMMC versions
Device identification
The device can be identified with the information provided in the rating and identification
plate, permanently attached to the side of the case.
EXAMPLE RATING AND IDENTIFICATION PLATE
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Strato Pi CM Duo v3 User Guide

Hardware Setup
STRATO PI CM DUO CONNECTION DIAGRAM
For the initial set-up, the plastic DIN rail must be removed to access the circuit boards and
internal connectors.
The case also needs to be opened if the factory configuration of the RS-485 termination
resistors must be changed (see below).
Before opening the Strato Pi CM Duo case, disconnect all power sources and any
connection to external devices, including USB and Ethernet cables.
Opening the case
Follow these steps, in the exact order, to open the case:
1. Remove the green pluggable terminal block
2. Remove the black plastic DIN rail hook
3. With a small flat screwdriver gently separate the bottom case and boards assembly
from the top cover; lift the side next to the DIN rail hook first
4. The circuit boards assembly will simply slide out of the case, as it is mechanically held
in place by the bottom case only
NOTICE
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Strato Pi CM Duo v3 User Guide

Closing the case
5. Replace the circuit boards assembly inside the case; ensure that the USB/Ethernet
connectors are aligned with the opening in the case
6. Replace the case bottom, inserting the side opposite to the DIN rail hook first, then
gently push the other side in place
7. Replace the black plastic DIN rail hook.
OPENING AND CLOSING THE CASE
Raspberry Pi Compute Module installation
To install your own Compute Module in Strato Pi CM Duo Solo, or replace the pre-installed
module, no tools are required. The Compute Module fits in a standard 200 pin DDR2
SODIMM (JEDEC MO-224 mechanical specification) slot.
Static electricity can damage the components in your system. To protect your system's
components from static damage during the installation process, touch any of the unpainted
metal surfaces on your computer's frame or wear an ESD wrist strap before handling
internal components. Either method will safely discharge static electricity that's naturally
present in your body.
When handling the Raspberry Pi Compute Module, be sure to hold it along the side edges
using your thumb and index finger. Avoid touching the components and pin connectors as
damage can occur.
Align the notches on the Compute Module with the ridges in the DDR2 slot. Insert the
module using firm and even pressure, and push down on the module until the clips on the
side of the slot snap into place.
NOTICE
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Strato Pi CM Duo v3 User Guide

How to flash the eMMC
In order to flash the Compute Module's eMMC memory, an additional board, like the
Compute Module IO Board V3, shall be used. Use the latest RPIBOOT utility from
Raspberry Pi and refer to its documentation for installation and usage details.
1
Alternatively, if using the Compute Module 4S (or a Compute Module 3/3+ with USB host
boot mode previously enabled ) you can boot the unit from USB , access via SSH, and
2 3
flash the eMMC which will be available as a local mass storage device.
microSD installation
Strato Pi CM Duo has two microSD slots to install flash memory cards.
When the Compute Module Lite is installed, as it lacks an internal eMMC chip, one of the
two microSD slots will be used as the boot SD card, just like with a Raspberry Model B
board. The other microSD can be used as additional storage. Dedicated commands to the
micro-controller allow to select which slot is used for boot, and if the other is enabled or
not.
When a Compute Module with embedded eMMC is installed, both microSD slots can be
used as additional storage. You can only access one SD card at a time, but the active card
can be selected sending the appropriate commands to the micro-controller.
The microSD slots are not directly accessible with the case closed. The slots are located
on the vertical board, next to the USB/Ethernet modular connector.
The bottom slot is SDA, and the top is SDB.
MICRO SD SLOTS
https://www.raspberrypi.com/documentation/computers/compute-module.html#flashing-the-
1
compute-module-emmc
https://www.raspberrypi.com/documentation/computers/raspberry-pi.html#usb-host-boot-mode
2
https://www.raspberrypi.com/documentation/computers/raspberry-pi.html#booting-from-usb-
3
mass-storage
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Strato Pi CM Duo v3 User Guide

Replacing the RTC backup battery
Strato Pi CM Duo has a hardware real time clock with a dedicated long-life non-
rechargeable back-up battery.
Strato Pi CM Duo is shipped with a CR1220 Lithium / Manganese Dioxide (Li/MnO2)
4
battery installed.
The battery is only used to power the RTC chip when the main power is not available.
Depending on operating conditions it should last up to two years if the Strato Pi CM Duo is
not powered, more if it regularly receives external power.
The RTC backup battery holder is on the vertical circuit board, opposite the Compute
Module slot. In the Strato Pi CM Duo, the battery is not accessible from the outside. You
should first remove the case body to gain access to the Strato Pi CM Duo circuit boards.
Follow the procedure described at the beginning of this chapter to open and replace the
case.
Improper handling of lithium batteries can result in an explosion of the batteries and/or
release of harmful substances.
Worn-out or defective batteries can compromise the function of this product.
KEEP OUT OF REACH OF CHILDREN. Swallowing may lead to serious injury or death in
as little as 2 hours due to chemical burns and potential perforation of the esophagus.
Immediately see doctor.
Replace the RTC lithium battery before it is completely discharged. Replace the battery
every 5 years even if the battery is still working properly. The lithium battery must be
replaced only with an identical CR1220 or BR1220 battery.
Do not throw lithium batteries into fire, do not solder on the cell body, do not recharge, do
not open, do not short-circuit, do not reverse polarity, do not heat above 100°C and protect
from direct sunlight, moisture and condensation.
Dispose of used batteries according to local regulations and the battery manufacturer's
instructions.
Before opening the Strato Pi CM Duo case, disconnect all power sources and any
connection to external devices, including USB cables.
Use a non-conductive pin or small tool to help extract the battery from its holder. Insert the
new battery with a gentle push. You don't need tools to insert the battery. The battery is
held into place by a spring contact.
WARNING
NOTICE
BR1220 batteries (Lithium Poly-carbonmonofluoride) can also be used, for improved shelf and
4
service life.
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Strato Pi CM Duo v3 User Guide

Be sure to insert the battery so that the negative (-) terminal is facing the vertical circuit
board, and touches the contact pad at the center of the battery holder, as shown in the
photo below.
Reversing the battery polarity may damage the product.
The real time clock will reset its time immediately when the RTC backup battery is
disconnected.
RTC BACKUP BATTERY HOLDER
RTC BACKUP BATTERY INSTALLED
Terminal block
Strato Pi CM Duo has a 5 positions terminal block for power and serial connections.
The maximum conductor cross section is 1.5 mm2(16 AWG), or 0.5 mm2when using
ferrules (highly recommended). Recommended stripping length is 5 mm. Screw thread is
M2. Never exceed 0.25 Nm torque when tightening the screws.
Power supply
Strato Pi CM Duo can be powered with DC voltage only:
✓DC: nominal voltage range 9V to 28.0V.
Respect the correct polarity shown in the schematic diagram (+ -). The power supply
circuit implements reverse polarity protection using an auto resetting fuse and surge
protection up to ±1000V/2ohms 1.2/50μs.
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Strato Pi CM Duo v3 User Guide

A blue on-board LED, also visible through the front panel of the DIN rail case, is lit when
power supply is available. This LED also blinks while the Compute Module boot process is
in progress.
The Strato Pi CM Duo power supply stage is optimised to deliver up to 1.9A at 5V to the
Raspberry Pi Compute Module.
The voltage regulator can supply up to 3.0A 5V output short duration current peaks
(<1sec).
Because Strato Pi CM Duo has a 1.1A resettable fuse (polyfuse) on the power supply line,
the maximum current that its regulator can deliver is also limited by this fuse, and depends
on the input voltage.
The following table lists the typical measured output current of the power supply stage at
different input voltages, and the corresponding input current. At high input voltage levels,
the voltage regulator’s thermal protection becomes the limiting factor.
STRATO PI CM DUO POWER SUPPLY STAGE TYPICAL IN/OUT VOLTAGE AND CURRENT5
Dedicated GPIO pins
Strato Pi CM Duo uses some of the Raspberry Pi Compute Module GPIO pins. These pins
should not be used for other functions.
GPIO pin
Direction
Description
GPIO2/SDA
I2C SDA line for the real time clock
GPIO3/SCL
I2C SCL line for the real time clock
GPIO14/TXD
out
serial TX line
GPIO15/RXD
in
serial RX line
FUSE marks the level where the polyfuse opens to limit input current; REG is the voltage
5
regulator's thermal protection limit.
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Strato Pi CM Duo v3 User Guide

GPIO32
out
cycle high/low for watchdog heartbeat
GPIO39
out
set to high to enable the watchdog
GPIO17
in
high on watchdog timeout
GPIO18
out
set to high to enable the shutdown cycle
GPIO16
out
set to high to turn on LED L1
GPIO38
in
high when P1 button pressed
GPIO37
out
soft serial TX for Strato MCU configuration
GPIO33
in
soft serial RX for Strato MCU configuration
GPIO30
out
set to low to enable USB1 (bottom) power
GPIO0
in
low on USB1 fault
GPIO31
out
set to low to enable USB2 (top) power
GPIO1
in
low on USB2 fault
GPIO6
out
expansion bus enable (reserved for future use)
GPIO34
in/out
expansion bus aux/act line (reserved for future use)
GPIO pin
Direction
Description
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Strato Pi CM Duo v3 User Guide

Software installation and configuration
All features of Strato Pi CM Duo are controlled via dedicated GPIO, the I2C bus and a soft
serial RX/TX interface to the embedded micro-controller and can be used with most
operating systems and programming languages.
The following software installation notes are based on the Raspberry Pi OS (formerly
Raspbian) operating system.
Installing the Strato Pi utility
The Strato Pi utility is a simple command-line script to control some of Strato Pi’s basic
functions.
Run the following commands to download and install the Strato Pi utility:
$ cd /usr/local/bin
$ sudo wget http://sferalabs.cc/files/stratocmduo/strato
$ sudo chmod 755 strato
You can run the Strato Pi utility without arguments to print its options:
$ strato
Usage: strato led on|off|length_millis|length_millis pause_millis repeats
strato usb1|usb2 on|off|fault
strato expbus on|off
strato watchdog enable|disable|heartbeat|timeout
strato reset
All commands should be run as superuser, so always use sudo to run strato.
Installing the Strato Pi kernel module
The Strato Pi kernel module can be used to easily access Strato Pi CM Duo's features via
sysfs file system.
Refer to the following instructions to download and install the module or go to:
https://github.com/sfera-labs/strato-pi-kernel-module
for updated instructions, usage details and examples.
Download and install:
$ sudo apt install git raspberrypi-kernel-headers
$ git clone --depth 1 --recursive https://github.com/sfera-labs/strato-pi-
kernel-module.git
$ cd strato-pi-kernel-module
$ make
$ sudo make install
$ dtc -@ -Hepapr -I dts -O dtb -o stratopi.dtbo stratopi.dts
$ sudo cp stratopi.dtbo /boot/overlays/
Add the following line to /boot/config.txt:
dtoverlay=stratopi
Optionally, to be able to use the sysfs files not as super user, create a new group "stratopi"
and set it as the module owner group by adding an udev rule:
$ sudo groupadd stratopi
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Strato Pi CM Duo v3 User Guide

$ sudo cp 99-stratopi.rules /etc/udev/rules.d/
and add your user to the group, e.g., for user "pi":
$ sudo usermod -a -G stratopi pi
Reboot:
$ sudo reboot
You will find the directory /sys/class/stratopi/ which gives you access to Strato Pi CM Duo's
functionalities.
Enabling the second SD interface
The SD1 interface must be enabled with the following line in the /boot/config.txt file:
dtoverlay=sdio,bus_width=4,poll_once=off
Installing the Real Time Clock driver
The RTC is based on the NXP PCF2131 RTC module and is connected to the Raspberry
Pi via its I2C serial bus.
Refer to the following instructions to download and install the module or go to:
https://github.com/sfera-labs/rtc-pcf2131
for updated instructions.
Download and install:
$ sudo apt install git raspberrypi-kernel-headers
$ git clone --depth 1 https://github.com/sfera-labs/rtc-pcf2131
$ cd rtc-pcf2131
$ make
$ sudo make install
$ dtc -@ -Hepapr -I dts -O dtb -o rtc-pcf2131.dtbo rtc-pcf2131.dts
$ sudo cp rtc-pcf2131.dtbo /boot/overlays/
Add the following line to /boot/config.txt:
dtoverlay=rtc-pcf2131
Reboot:
$ sudo reboot
Testing the Real Time Clock
Assuming you are connected to the Internet and your Pi was able to reach a public NTP
(Network Time Protocol) server, you should see the current date and time using the “date”
command:
$ date
Thu Dec 10 18:02:32 CET 2015
Also check the date and time stored in the hardware clock:
$ sudo hwclock -r
Thu 10 Dec 2015 06:03:01 PM CET -0.546570 seconds
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Strato Pi CM Duo v3 User Guide

If the returned date and time is not correct, or “hwclock” returns an error, use the “-w”
option to set the hardware clock to the current time:
$ sudo hwclock -w
Then recheck the time stored in the hardware clock to ensure it matches.
Configuring the serial port
By default, the Linux serial console is active on the main UART (/dev/ttyAMA0). If you are
using the RS-485 interface for your applications, you should disable it to avoid console
data being sent to the serial port.
To disable the ttyAMA0 console service, run:
$ sudo systemctl disable [email protected]
and edit the /boot/cmdline.txt file to delete the serial console configuration:
console=serial0,115200
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Strato Pi CM Duo v3 User Guide