SGB Lahmeyer-Compactstation NDV 400 Guide

State: 09/2010 Technical changes reserved!
Technical documentation and instruction manual
Lahmeyer - Compactstation®
Type NDV 400 / 401
Drawing-Nr.: 0152J 77.1
SGB Neumark
Ohmstr. 1
08496 Neumark

____________________________________________________________________________________________
State: 09/2010 Technical changes reserved! 2
Technical documentation and
instruction manual
Lahmeyer-Compact-Station®
Type NDV400/401
Zeichnungs.-Nr.. 0152J77.0
Content
1. Use and technical determinations
Use
Construction
VDE-stipulations, IEC-standards
2. Station housing
Construction
Material and surface treatment
Connection elements
Doors, locking
Kind of protection
Lifting
Grounding
Lighting
3. LV-switchgear
On-load switchgear
Requirements of transformers
4. Transformer
Transformer room
Installation or exchange of the transformer
5. Low voltage distribution
Main switch, on-load switch fuse bar
LV HRC fuse inserts
Departure bars
Indication instruments
Socket
Instrument board
6. Grounding gear
7. Transport, building-up and montage
Excavation, construction pit, sub-base
Placing with lifting device, Lifting
Connect cables, along MV and LV
8. Technical documents
9. Confirmation BGV A3
Enclosure: danger evaluation

____________________________________________________________________________________________
State: 09/2010 Technical changes reserved! 3
Technical documentation and
instruction manual
Lahmeyer-Compact-Station®
Type NDV400/401
Zeichnungs.-Nr.. 0152J77.0
1 Use and technical determinations
The substation type NDV400/401 is used as network and customer substation and it is examined by internal
light arc IAC AB 20 kA, 1 s. The substation meets the following technical rules:
DIN 31000/DIN VDE 1000
General guiding principles responsible to security of technical products
DIN VDE 0101
Heavy current gears with rated voltages over 1 kV
DIN VDE 0105-100
Operation of heavy current plants
EN 60071-1
(VDE 0111 part 1)
Insulation co-ordination - Part 1: Definitions, principles and rules
EN 60071-2
(VDE 0111 part 2)
Insulation co-ordination - Part 2: Application guide
EN 60445
(VDE 0197)
Basic and safety principles for man-machine interface, marking and identification -
Identification of equipment terminals and conductor terminations
CENELEC HD 603 S1/A3
Heavy current cables; part 603: Distribution cables of rated voltage U0/U 0,6/1 kV
CENELEC HD 620 S1/A3
Heavy current cables; part 620: Distribution cables with extruded insulation for rated
voltages from 3,6/6 (7,2) kV to 20,8/36 (42) kV
DIN VDE 0278-628
Heavy current cables garnitures with rated voltages U up to 30 kV (Um up to 36 kV); part
628: testing process for high current cables garnitures with nominal voltages from 3,6/6
(7,2) kV to 20,8/36 (42) kV
EN 60529
(VDE 0470 part 1)
Degrees of protection provided by enclosures (IP code)
EN 60076-10
(VDE 0532 part 76-10)
Power-transformers; part 10: determination of sound levels
DIN VDE 0660 part 514
low voltage-switch device combinations; protection against electic shock; protection
against direct accidental touch of dangerous active parts
EN 62271 part 202
High-voltage switchgear and controlgear - Part 202: High voltage/low voltage
prefabricated substation
EN 61230
(VDE 0683 part 100)
Live working - Portable equipment for earthing or earthing and short-circuiting
EN 206
(replacement for DIN 1045)
Concrete
DIN 1045
Structure made of concrete, reinforced concrete and pressed concrete
DIN EN ISO 6988
Metalic and other anorganic covers –testing with sulphur dioxid under general liquid
condensation
DIN 4102
Fire behaviour of building materials and building parts
DIN 16913
Plastic moulding powder, reinforced reaction resin moulding powder
BGV A3 (previous VBG 4)
Accident prevention regulation: electric installations and means of production
BGV A8 (previous VBG 125)
Accident prevention regulation: security and healthprotection indication on the working
place
The regulations of the water regime law (WHG = „Wasserhaushaltsgesetz“) of the Federal
Republic of Germany and the regulation concerning electromagnetic fields; 26. BimSchG
(federal immission law) have to be respected.
Installation, initial operation and operation of the substation take place by secialized
staff, educated in coping with MV switchgears, transformers, BV distribution, the
particular VDE-stipulations and the accident prevention regulations (BGV A3).

____________________________________________________________________________________________
State: 09/2010 Technical changes reserved! 4
Technical documentation and
instruction manual
Lahmeyer-Compact-Station®
Type NDV400/401
Zeichnungs.-Nr.. 0152J77.0
2. Station housing
Temperature class = 15 K
The substation, type NDV400/401 is, like all Lahmeyer-Compactstations®, a plant ready and
unit verified installation. It contains a medium voltage, a transformer and a low voltage room.
After connecting the MV and LV cables the substation is ready for operation.
2.1 The case of the substation, type NDV400/401, is a sheet-curved construction.
The sation consists of:
-the foundation with oil sump, oilproof welded, afterwards hot dip galvanized (zinc) and
double layer poudered (zinc pouder 70 m, top layer 70 m), with side parts formed like
skids which are the termination toward the earth and to the housing.
-two arbors curved of sheet iron to receive the MV and LV equipment, connected with the
foundation.
-simple movable roof ( the fixing screws are at the upper part of the door frame of the MV
and LV room and they are marked red)
-lockable plug diaphragm of the front side (access to the transformer).
-housing doors and cover diaphragms inclusive for the MV and LV room liftable in one unit.
2.2 Material and surface treatment
Material (underground):Oil sump: sheet iron 4 mm, hot dip galvanizes (zinc) (>750g/m²) and
double layer pouder coating (zincpuder 70 m, top layer 70 m), to pick
up the transformer
Skids made of sheet iron, 2 mm, hot dip galvanizes (zinc) (>225 g/m²)
double pouder coating 100 % without pores
(zinc pouder, top layer)
Optional : floor sump made of waterproof reinforced concrete using the exposure
calsses XC4;XF1;XA1 for exterior parts and XC1 for interior parts. The
armour of the floor sump consists of ribbled reinforcing concrete B 500
according to DIN EN 10080 and it is completely welded. The minimal
concrete covering is according to DIN 1048 part 1 bigger than the
possible water penetration detph.
Material (overground): sheet iron, 2 mm, strip galvanized (zinc) (> 225 g/m2)
Surface treatment: With IT-based pouder coating gear and 5-zones pretreatment layer
thicknesses equal > 70 µm. The used pouder varnishes are without
heavy metals and non toxic.
Zinc and pouder varnishes = highest corrosion protection.
Standard color: pebble grey (RAL 6003-S)
Remark:
The lodged pouder coeating can be recoated with liquid varnish into
another color by the user if he wants to. The former corrosion
protection remains existing!
2.3 All connecting elements of the housing are rust-proof (rustless steel).

____________________________________________________________________________________________
State: 09/2010 Technical changes reserved! 5
Technical documentation and
instruction manual
Lahmeyer-Compact-Station®
Type NDV400/401
Zeichnungs.-Nr.. 0152J77.0
2.4 The doors to the MV and LV rooms are fixed with three hinges each.
They have swing arm closures made of metal, planed for the installation of profile cylinders with
an angle of closing of 45° or 90°. The profile cylinders are protected by rain protection flaps.
Similar swing arm closures are used for the plug diaphragms.
–The cylinders them self don‘t belong to the delivery volume. –
The door to the MV room has a foufold locking.
All doors can be constructed optinal on the left or on the right side.
This can be adjusted on-site. Opening angle 90° and 130°.
2.5 Kind of protection
MV and LV room IP 54
Transformer room IP 43
2.6 The substation type type NDV400/401, can - completely equiped –be lifted and forwarded.
The station is liftable at the foudation tub.
(look survey technical documents, lift plan and forwarding plan, too)
2.7 All installed parts are electrically conductive interconnected. They will be grounded on a central
grounding point at the LV room.
2.8 All parts under voltage are covered touch-proof.
2.9 In both, the MV and/or the LV room, a lamp can be installed which switches by door contact
(optional).
3. MV switchgear
In relation to DIN-Transformers 12/ 24 kV , with
max. dimensions L X W X H = 1250 X 900 X 1650 mm,
in hermetic verion with isolated ports:
- high performance HV fuse field
for 2 cables
fabrication SGB
12/24 kV
- 8DJ20
2 K + 1TSS
fabrication Siemens
12/24 kV
- FBX
2 K + 1TSS
fabrication AREVA
12/24 kV
- MINEX-C
2 (3) K + 1TSS*
fabricationDriescher
12/24 kV
- G.I.S.E.L.A.
2 K + 1TSS*
fabrication Driescher
12/24 kV
- MV transducer room 24 kV for MV measures
Short terms: K - „Kabelschalter“ = cable switch
TSS - „Transformator-Schalter, mit Sicherungsfeld“
= transformer switch, with fuse field
Fitting side of the MV construction look Matrix 288483.2 (NDV400)
look Matrix 291481.0 (NDV401)

____________________________________________________________________________________________
State: 09/2010 Technical changes reserved! 6
Technical documentation and
instruction manual
Lahmeyer-Compact-Station®
Type NDV400/401
Zeichnungs.-Nr.. 0152J77.0
4. Transformer room
4.1 DIN - transformers in hermetic version with isolated terminals =< 630 kVA
DIN - transformers with porcelain distributions,
max. dimensions L x W x H = 1250 x 900 x 1650 mm
Special transformer until 800 kVA 24 kV
They are layed in the foundation sump and fixed there, unscrewed. The transformers will be
fasten additionally with belts. The belts remain fixed on the transformer.
4.2 Fabricated and verified MV cable bridges of N2XSY 35qmm CU RM / 16qmm CU RM,
12 / 20kV, connect the transformer with MV swichtgear.
4.3 The LV port takes place dependent on power and very flexible, 3kV- isolated wires,
type NSGAFÖU 185 mm2.
4.4 Installation or exchange of the transformer
When installing or exchanging the transformer one has to be careful that the particular leavings
towards the MV switchgear and LV distribution are without voltage and grounded.
The transformer gets lifted out of the substation when exchanging.
Respect the following steps:
Unfasten the fixation srew of the roof in the upper door frame of the LV closet, push the roof
approximatelly 100 mm towards the LV side and lift it.
Plug protection panel, above the transformer room, screw off and remove.
Open plug panel.
Insert transformer, connect it.
Respect stipulations!
Fix the upper plug protection.
Lay the roof on, let it snap into the „fixation shoes“ and srew it at the LV room.
Insert plug panel and close.

____________________________________________________________________________________________
State: 09/2010 Technical changes reserved! 7
Technical documentation and
instruction manual
Lahmeyer-Compact-Station®
Type NDV400/401
Zeichnungs.-Nr.. 0152J77.0
5. Low voltage distribution
5.1.1 Input bar
Automatic circuit breaker 1600 A
On-load fuse switch disconnector 1600 A
LV HRC-fuse on-load switch bar according to DIN 43 623 size 3
with:
reinforced Cu bars and contacts as well as high temperature resistant isolation material at
the switch bar
- generous dimensioned collection rails
- use of Al-oxide-ceramic for the fuse body, linked with a new melt technic
for voltages 400 V
current 910 A
The bar can be equiped with maximal:
3 pieces LV HRC fuse inserts according to DIN 43 620 and VDE 0636 part 22
working class gTr
nominal current 910 A
or with Cu disconnecting knife-switch 1000 A
5.1.2 Output bar
LV HRC fuse bars 400/630 A according to epuipment max. 13 pieces
5.1.3 Current transformer reconnectable, 1000/600/300/5 A, in L2 1 piece
5.1.4 Amperemeter bimetallic construction with slider (15 min) 1 piece
5.1.5 Synchronous plug socket to synchronise,
fuses 3 pieces
5.1.6 Construction current lead-in within the right side wall of the LV room 2 pieces
optional:
- 3 Amperemeter with transducer
-1 volmeter with selector switch and fuse
-1 Schuko-socket, fuse
-1 lamp, fuse
5.1.7 Indication instrument, fuses and clamp bar are mounted in a instrument board above the LV
distribution.
5.1.8 The N- and the PE-rail for total grounding of the station are located on the bottom area of the
LV room.
5.1.9 The cable bracket is adjusted at the removable seperated floor panel.
Fitting side of the LV equipment look matrix 288483.2 (NDV400)
look matrix 291481.0 (NDV401)

____________________________________________________________________________________________
State: 09/2010 Technical changes reserved! 8
Technical documentation and
instruction manual
Lahmeyer-Compact-Station®
Type NDV400/401
Zeichnungs.-Nr.. 0152J77.0
5.2 Construction with LV counter
A LV counter can be realised when waiving of four output bars, with exemplified current
transformers and a counter locker size 1.
The NDV 401 is deliverable with a counter closeet room backwards. The LV room is completely
available
6. Grounding dear
The central grounding rail is located at the LV room. There the grounding strip or the ground rod
is attached. Therefore, all housing parts and the foundation are connected to the main earth.
7. Transport, building-up and monatge
The NDV400/401 will be fabricated ready for connection and piece verified.
Basis for transport, building-up and montage are technical documents like measurements on a
drawing, lifting plan, earth excavation and lading plan.
7.1 Building-up on site..
Measurement drawing no.292291.5 ; 292292.2 ; 292293.0 ; 292295.4
with concrete sump : 0152D92
7.2 When determining the depth of excavation keep the subsequent terrain hight and the expecting
surface water in mind.
excavation drawing no. 283788.4
with concrete sump : 0152D94
7.3 The construction pit needs to have a floor able to take load. Rough protuberances are
compensated by a horizontal wood float finish sandbed.
Among dificult floor conditions a base made of lean concrete or sills is recommandable.
7.4 The placement of the station at the building pit takes place by suitable lifting devices.
The NDV400/401 can be lifted fully equipped.
lifting drawing no. 283787.6 with concrete sump: 0152D93
7.5 To connect the cable follow these steps:
7.5.1 Remove MV-sideways
front panel of foundation sump
cover of cable connection rooms of the MV switchgear according to the instruction manual
of the switch manufacturer
the lowwer arbor (srewed sideways)
anterior floor part
7.5.2 Remove LV-sideways:
front panel of foundation sump
the lower arbor (srewed sideways)

____________________________________________________________________________________________
State: 09/2010 Technical changes reserved! 9
Technical documentation and
instruction manual
Lahmeyer-Compact-Station®
Type NDV400/401
Zeichnungs.-Nr.. 0152J77.0
8. Technical documents
Steel sump
concrete sump
- Measurement drawing NDV400
292291.5
0152D92
- Measurement drawing NDV400
292292.2
- Measurement drawing NDV401
292293.0
- Measurement drawing NDV401
292295.4
- Excavation
283788.4
0152D94
- Lifting plan
283787.6
0152D93
- Matrix NDV400
288483.2
- Matrix NDV401
291481.0
- Lading plan
0152U20
0152D95

____________________________________________________________________________________________
State: 09/2010 Technical changes reserved! 10
Technical documentation and
instruction manual
Lahmeyer-Compact-Station®
Type NDV400/401
Zeichnungs.-Nr.. 0152J77.0
Confirmation
according to §5 par.4 of the accident prevention regulation „Elektrische Anlagen und
Betriebsmittel“ (BGV A3) (electrical installations and means of production)
FROM :
Sächsisch –Bayerische Starkstrom-Gerätebau GmbH
Ohmstraße 1
08496 NEUMARK
It is confirmed that the electrical installation / the electrical mean of production
Compact Station type NDV400/401
the determination of the accident prevention regulation „Elektrische Anlagen und Betriebsmittel“ BGV A3
(electrical installations and means of production) needs to be supplied.
This confirmation serves only for the purpose that the entrepreneur is wihtout engagement of verifing or letting
verifie the installation before the fist entry into service (look §5 par.1 and 4 of the BGV A3). Civil warranty and
liability claims are not settled by this confirmation.

____________________________________________________________________________________________
State: 09/2010 Technical changes reserved! 11
Technical documentation and
instruction manual
Lahmeyer-Compact-Station®
Type NDV400/401
Zeichnungs.-Nr.. 0152J77.0

____________________________________________________________________________________________
State: 09/2010 Technical changes reserved! 12
Technical documentation and
instruction manual
Lahmeyer-Compact-Station®
Type NDV400/401
Zeichnungs.-Nr.. 0152J77.0

____________________________________________________________________________________________
State: 09/2010 Technical changes reserved! 13
Technical documentation and
instruction manual
Lahmeyer-Compact-Station®
Type NDV400/401
Zeichnungs.-Nr.. 0152J77.0

____________________________________________________________________________________________
State: 09/2010 Technical changes reserved! 14
Technical documentation and
instruction manual
Lahmeyer-Compact-Station®
Type NDV400/401
Zeichnungs.-Nr.. 0152J77.0

____________________________________________________________________________________________
State: 09/2010 Technical changes reserved! 15
Technical documentation and
instruction manual
Lahmeyer-Compact-Station®
Type NDV400/401
Zeichnungs.-Nr.. 0152J77.0

____________________________________________________________________________________________
State: 09/2010 Technical changes reserved! 16
Technical documentation and
instruction manual
Lahmeyer-Compact-Station®
Type NDV400/401
Zeichnungs.-Nr.. 0152J77.0

____________________________________________________________________________________________
State: 09/2010 Technical changes reserved! 17
Technical documentation and
instruction manual
Lahmeyer-Compact-Station®
Type NDV400/401
Zeichnungs.-Nr.. 0152J77.0

____________________________________________________________________________________________
State: 09/2010 Technical changes reserved! 18
Technical documentation and
instruction manual
Lahmeyer-Compact-Station®
Type NDV400/401
Zeichnungs.-Nr.. 0152J77.0

____________________________________________________________________________________________
State: 09/2010 Technical changes reserved! 19
Technical documentation and
instruction manual
Lahmeyer-Compact-Station®
Type NDV400/401
Zeichnungs.-Nr.. 0152J77.0

____________________________________________________________________________________________
State: 09/2010 Technical changes reserved! 20
Technical documentation and
instruction manual
Lahmeyer-Compact-Station®
Type NDV400/401
Zeichnungs.-Nr.. 0152J77.0