Shat-R-Shield Incoplas User manual

4.
3.
Silicone Bead
⁄X20 Thumbscrew
2.
1.
A.
SURFACE MOUNT
Note: Surface mounng the fixture directly to a J-box will require an appropriate gasket material (not supplied) to be
used between the plasc juncon box top of the fixture and the AC supply J-box. Alternavely, a bead of
waterproof silicone caulking (not supplied) can be used to seal around mang surfaces.
1. Remove the thumbscrew and remove juncon box top from the fixture.
22. Determine screw mounng locaons. Drill mounng holes in the plasc fixture juncon box top at the appropriate
points. Drill an access hole in the juncon box top to allow for roung branch wire power. Secure the fixture juncon
box top to the AC supply J-box in the desired mounng posion using the appropriate mounng screws with washers
(not supplied) being sure to follow all UL, NEC, and minimum load rangs guidelines.
3. Connect the fixture to the mounted lid and let hang to facilitate wiring. See wiring instrucons above.
44. Close the fixture taking care to ensure all wires are inside juncon box and the juncon box is seated properly on the
gasket. Push the fixture upward to compress the gasket and install the ⁄ x 20 black nylon thumbscrew and ghten.
A. Surface B. Pendant C. Wall pack w/wo
cover plate
D. Adjustable wall
pack w/wo cover
plate
E. Flood F. Surface Trunnion
READ CAREFULLY BEFORE INSTALLING FIXTURE. RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. Must be wired in
accordance with the Naonal Electrical Code and all applicable local codes. THIS PRODUCT MUST BE INSTALLED IN
ACCORDANCE WITH THE APPLICABLE INSTALLATION CODE BY A PERSON FAMILIAR WITH THE CONSTRUCTION AND
OPERATION OF THE PRODUCT AND THE HAZARDS INVOLVED. WARNING: Make certain power is OFF before installing or
maintaining fixture. No user serviceable parts inside.
IMPORTANT NOTE: When drilling large holes for cable glands in the plasc J-box, it is
HIGHLY RECOMMENDED to use a step drill bit or unibit to lessen the chances of personal injury
oor damage to the fixture.
Determine the method of mounng.
*Installaon of oponal occupancy and photo cell located at end of this installaon guide.
When mounng fixture to either juncon cover or wall pack brackets hinge pin, be careful not to knock fixture off hinge when wiring. LOCKING
THUMBSCREW IS STANDARD ⁄X20 THREAD. ANY ⁄X20 BOLT WILL WORK.
WIRING INSTRUCTIONS
BBlack and white wires on one side of driver are the Power Input wires: 1. Black=120-277V 2. White=Neutral/Common
3. Green and Yellow=Ground DIMMING 4. Purple=Posive 5. Gray=Negave 6. Orange=Not Used
Step drill bit
INCOPLAS
™
LED Hybrid
USER GUIDE

5.
3.
2.
B.
PENDANT MOUNT
Use ¾" NPT(1" outer diameter) fixture conduit stem threaded on both sides, wire of desired length and a commercial flexible fixture
hanger or swivel hanger. Other pendant mounng systems can be used. Determine if mounng pipe and hardware is rated for the
applicaon environment.
1. Posion the hanging pendant mounng terminaon at the desired locaon and feed the AC supply wires through the
end of the pendant.
22. Remove lid from fixture.
3. Drill the appropriate size hole in the center of the top of the black plasc juncon box to accommodate the pendant
mounng hardware (Use step drill bit). Secure the juncon box top to the pendant mount in the desired mounng
posion. Use waterght connector or silicone caulking to completely seal the pendant connecon to the juncon box to
ensure a weatherproof installaon.
4. Mount the fixture to the mounted lid and let hang to facilitate wiring. See wiring instrucons above.
5. Close the fixture, taking care to ensure all wires are inside juncon box. Push the fixture upward to compress the
ggasket and install the ⁄ x 20 black nylon thumbscrew and ghten.
C.
WALL PACK MOUNT WITH/WITHOUT OPTIONAL MOUNTING COVER
*Oponal wall pack mounng cover will mask area of removed old wall pack.
Installaon instrucons for mounng wall pack bracket to LED Hybrid Fixture.
1. Drill two ⁄” holes in driver box on both sides of the center line. Center points of drill locaons are on the top of the
lines.
2. Drill .875” hole using a step drill or unibit using the top of the middle line as a drill center point.
33. Assemble the wall pack bracket onto the fixture driver box with the (2) supplied ⁄ x 1.75” long bolts. Secure bolts
on inside of driver box using supplied washers and nylon locking nut. Secure ghtly. SEE FIGURE C3
NOTE: If replacing exisng wall pack and oponal wall pack cover plate is NOT used, proceed to Step 8.
4. Posion oponal mounng plate to cover footprint from original removed wall pack and determine mounng
holes and drill for mounng hardware (not supplied). Make sure the mounng plate hole locaons are drilled
to a strong support of the building to support the weight of the fixture.
55. Drill hole to allow for wiring to pass through using step drill in center area of plasc oponal mounng
cover plate to allow access to wires.
6. Mount the cover plate on to the building and use waterght silicone caulking to completely seal the
mounng plate where it meets the surface to ensure a weatherproof installaon. SEE FIGURE 9 ON NEXT PAGE.
7. Route building power wires through wall pack mounng plate hole.
8. Remove the thumbscrew from the wall pack mounng bracket and remove the mounng plate from the fixture.
Drill ⁄” holes
Mounng plate
B.
C.
Step drill bit
Step drill bit
1.
3.
8.

9. Mark and drill screw mounng locaon and drill holes in the plasc fixture wall pack mounng plate. Use waterght
silicone caulking to completely seal the mounng plate where it meets the surface to ensure a weatherproof installaon.
Secure the mounng plate to the wall J-box or oponal mounng cover plate using the appropriate mounng screws
with washers (not supplied). Adjust mounng plate using installed level and secure mounng plate.
10. Mount the fixture to the mounng plate and let hang to facilitate wiring.
1111. Remove the thumbscrew from the fixture top and open to access wires. Feed the power wires through the back of
the fixture into the juncon box of the fixture.
12. Push the fixture up to close the back wall plate connecon and securely aach with thumbscrew.
13. Close the fixture taking care to ensure all wires are inside juncon box. Push the fixture upward to compress the
gasket and install the ⁄ x 20 black nylon thumbscrew and ghten.
D.
ADJUSTABLE WALL PACK MOUNT
Installaon instrucons for mounng adjustable bracket to LED Hybrid Fixture.
11. Drill two ⁄” holes in driver box on both sides of the center line. Center point of drill locaon is the top of the lines.
2. Drill a .875” hole using a step drill bit or unibit using the top of the center line as a drill center point.
3. Assemble the adjustable bracket onto the fixture driver box with the (2) supplied ⁄ x 20 bolts. Secure bolts on inside of
driver box using supplied washers and nylon locking nut. Secure supplied
cable gland onto driver box ghtly.
4. Connue to steps below to mount fixture to wall surface.
NOTE: If replacing exisng wall pack and oponal wall pack cover plate is NOT used, proceed to Step 8.
55. Posion oponal cover plate to cover footprint from original removed wall pack and determine mounng holes and
drill for mounng hardware (not supplied). Make sure the mounng plate hole locaons are drilled to a strong support of
the building to support the weight of the fixture. Drill large hole using step drill in center area of plasc oponal mounng
cover plate to allow access to wires.
6. Connect building power wires with supplied power cord and secure with wire nuts.
J-Box
Cover plate
5.
Drill ⁄” hole
C.
D.
Drill .875” hole using
step drill bit
Driver Box
Cable Gland
13.
Cover plate
12.
11.
Mounng plate
10.
Silicone Bead
Cover plate
Level
9.

12.
11.
10.
9.
8.
Ø0.27
Ø0.85
0.27
1.5
7 .
7. Remove outer swivel metal bracket from the fixture by removing two nuts and lock washers and align bracket on
oponal mounng plate hole and mark two holes making sure the bracket is parallel to the top and boom edges of the
mounng plate. Drill holes in mounng bracket using desired hardware (not included). The slot holes will allow for ¼”
hardware.
8. If mounng to a wall juncon box, remove outer swivel metal bracket from the fixture by removing two nuts and lock
washers. Install bracket onto supplied mounng plate with supplied gasket and hardware (not supplied).
99. Mount supplied cable gland onto bracket and feed the wire through the cable gland. Tighten cable gland securely to
seal cord. Apply waterght silicone caulking to the back of the mounng plate to completely seal the mounng plate
where it meets the building surface and mount the plate to the building using hardware.
10. Re-assemble fixture to the metal bracket and posion at desired angle and ghten with lock washers and ¼ x 20 nut.
1111. Remove the thumbscrew from the top lid of the fixture juncon box and swing open lid. Feed power cable through
cable gland on back of juncon box and connect to the fixture driver AC input wires to black (line), white (neutral), and
green (ground) using wires nuts or UL approved wire connectors. Make sure all cable glands are ght for waterght
connecon.
12. Close the fixture taking care to ensure all wires are inside juncon box and the juncon box is seated properly on the
gasket. Push the fixture upward to compress the gasket and install the ¼” x 20 black nylon thumbscrew and ghten.
E./F.
FLOOD AND TRUNNION MOUNTING
TThe trunnion and flood version can be mounted from a ceiling, wall, ground or used with a variety of standard beam
clamps and bullhorns to use on poles (supplied by others).
1. See D1 for Instrucons on mounng adjustable bracket to LED Hybrid Fixture to mount bracket to fixture.
2. Remove the outer adjustable bracket and securely mount to desired surface, clamp or adapter depending on mounng
applicaon and surface using ¼ x 20 hardware rated for applicaon environment. See Figure 10.
3. Extend power wires into fixture using supplied cable gland. Reference adjustable wall pack instrucons above.
4. Mount fixture and complete wiring.
55. Occupancy Sensor -- Using a unibit or step drill bit, drill. 875” hole in front of the juncon box using the top of the line
as the center point. Install and wire sensor per supplied instrucons.
J-Box Lid
2.44
1.72
1.22
Outer
Adjustable
Bracket
Silicone Bead
Thread
Wire