Shimafuji Electric CCPF-SK User manual

Document No.310898001
Date 15 September, 2021
Shimafuji Electric Inc.
Printed in Japan
CCPF-SK Assembly instructions
Rev 1.01

1
Revision History
Edition
Number
Date
Contents
Remarks

2
Table of Contents
1. Introduction................................................................................................................................... 3
2. Contents confirmation.................................................................................................................. 3
3. Disassembling R-Car Starter Kit ................................................................................................ 8
4. Assembling (board) ..................................................................................................................... 10
5. Assembling (bottom plate) ......................................................................................................... 14
6. Assembling (FAN cable, micro-USB cable, upper plate)......................................................... 16
7. Completed product...................................................................................................................... 21

3
1. Introduction
This is the material for assembling CCPF-SK.
Please wear an antistatic wire when working.
CCPF-SK supports both R-Car Starter Kit Premier(H3) and R-Car Starter Kit Pro(M3), but this
Assembly instructions uses R-Car Starter Kit Premier(H3).
2. Contents confirmation
Picture 2-1 R-Car Starter Kit Premier(H3) and CCPF-SK set
Picture 2-2 CCPF-SK set contents
AC adapter
housing
(upper plate,
bottom plate)
PCB
list of contents
AC cable
screws
spacers
micro-USB cable

4
Make sure that you have all the necessary parts to manufacture one CCPF-SK.
Picture 2-3 R-Car Starter Kit Premier(H3)
Picture 2-4 PCB
Picture 2-5 upper plate of the housing

5
Picture 2-6 bottom plate of the housing
Picture 2-7 M3 spacer: 5 KSB-318ANE (1 spare)
Picture 2-8 M3 countersunk head screw: 5 BF-0304 (1 spare)

6
Picture 2-9 M3 pan head screw: 9 B-0305-S1 (1 spare)
Picture 2-10 M2.6 pan head screw: 9 B-2606-S1 (1 spare)
Picture 2-11 M2.6 spacer: 5 ASB-2608E (1 spare)

7
Picture 2-12 micro-USB2.0 micro-B cable
Please prepare the following tools individually.
Picture 2-13 phillips screwdriver(L[M3], M[M2.6]), wrench(5mm、6mm), nut driver(5mm)

8
3. Disassembling R-Car Starter Kit
Picture 3-1 prepare R-Car Starter Kit
Picture 3-2 extract R-Car Starter Kit from its box
Picture 3-3 remove spacers, screws, and the acrylic plates from R-Car Starter Kit

9
Picture 3-4 use the board in the red frame
Picture 3-5 retain the removed the acrylic plates, spacers, and screws unused

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4. Assembling (board)
Picture 4-1 upper side of R-Car Starter Kit
Picture 4-2 bottom side of R-Car Starter Kit
Picture 4-3 tighten in four places with the included M2.6 spacers and M2.6 pan head screws

11
Picture 4-4 upper side of PCB
Picture 4-5 bottom side of PCB
Picture 4-6 tighten in four places with the included M3 spacers and M3 pan head screws
Picture 4-7 make sure that the counter sinking are on the bottom plate side
PCB side

12
Picture 4-8 upper side of R-Car Starter Kit
Picture 4-9 attach the CN1 of R-Car Starter Kit to the CN1 of PCB
Picture 4-10 board connection
IN(Stack）

13
Picture 4-11 press with fingers from above
Make sure there are no gaps.
Picture 4-12 tighten four M2.6 spacers to PCB with M2.6 pan head screws from the back side
If you need the M.2 and camera, you should attach them at this stage.
Picture 4-13 side of connection
PUSH

14
5. Assembling (bottom plate)
Picture 5-1 turn on the POWER switch
Picture 5-2 insert the POWER switch side into the housing and put with opening the bottom plate
of the button side while aligning the MIC and LINE holes.
Picture 5-3 turn the POWER switch back to OFF
UP（ON）
PULL
PULL
IN
DOWN（OFF）

15
Picture 5-4 tighten the bottom plate of the housing with four M3 countersunk screws
Picture 5-5 top of assembly
USB connector

16
6. Assembling (FAN cable, micro-USB cable, upper plate)
Picture 6-1 FAN cable on R-Car Starter Kit
Picture 6-2 connect FAN cable from R-Car Starter Kit to PCB
Picture 6-3 R-Car Stater Kit (CN12)
CONNECT

17
Picture 6-4 connect one side with the included micro-USB cable
Picture 6-5 PCB (CN11)
Picture 6-6 connect the other side with the included micro-USB cable
CONNECT
CONNECT
CONNECT

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Picture 6-7 example of cable connection (top)
Picture 6-8 example of cable connection (side)
Picture 6-9 2 pattern cable connection

19
Picture 6-10 cover the bottom plate with the upper plate
Picture 6-11