Shinko FCR-13A-R/M User manual

INSTRUCTION MANUAL
FOR
MICROCOMPUTER BASED
TEMPERATURE INDICATING CONTROLLER
FCR-13A
Thank you for your purchase of our Microcomputer based Temperature Indicating Controller
FCR-13A.
This manual contains instructions for the mounting, functions, operations and notes when
operating the FCR-13A.
For your confirmation of the model and specifications of the units, peruse and make sure you
have understood this instruction manual before starting operation.
To prevent accidents arising from the use of this controller, please ensure the operator
using it receives this manual.
1

IMO NOTES TO USERS FCR-13A
***** Note to users *****
Before operating this controller, make sure you have understood the following.
Warning
Turn the power supply to the instrument OFF before wiring or
checking. Working or touching the terminal with the power switched
ON may result in Electric Shock, which can cause severe injury
or death.
Moreover, the instrument must be grounded before the power supply
to the instrument is turned on.
Caution
Do not apply a commercial power source to the sensor connecting to the input terminal
nor allow the power source to come into contact with the sensor, as the input circuit
may be burnt out.
Set-up by the DIP switch and the rotary switch inside of the controller is required
before the power is turned on.
The product is factory adjusted as [Sensor input: K, Control action: Fuzzy self-tuning
PID, Heating action, Alarm (A1): No alarm action, no standby function, Unit:
and Program starting form: manual]. Refer to page 11 “Setup”.
It is recommended that the PID auto-tuning be performed on the trial run.
It is advised to provide the protective device against such environmental conditions
which may cause damage to the device or contribute to the deterioration of its parts.
If you are mounting this controller to the control panel or machine, read this manual from
Chapter 10 “Mounting to control panel” or 11 “Wiring connection” after checking the model
name by 1 “Model names”.
If you are operating this controller already mounted, read this manual from Chapter 2 “Name
and functions of the sections” or 4 “Operations”.
2

3
IMO CONTENTS FCR-13A
--- CONTENTS ---
1 Model names
1.1 Model names ----------------------------------------------------------------------------- 6
1.2 How to indicate the model name plate --------------------------------------------- 7
2 Name and functions of the sections
2.1 Names and displays -------------------------------------------------------------------- 8
2.2 Keys ----------------------------------------------------------------------------------------- 10
3 Setup
3.1 Taking the internal assembly out ----------------------------------------------------- 11
3.2 Switch setting (multi-function) --------------------------------------------------------- 11
3.3 Insertion of the internal assembly ---------------------------------------------------- 14
4 Operations
4.1 Operating flow chart -------------------------------------------------------------------- 15
4.2 Operations
(1) PV/SV display mode ------------------------------------------------------------------ 18
(2) Main setting mode --------------------------------------------------------------------- 19
(3) Sub setting mode
Setting value memory number selection ----------------------------------------- 19
Auto-tuning Perform/Cancel --------------------------------------------------------- 19
Main proportional band setting ------------------------------------------------------ 20
Cooling proportional band setting -------------------------------------------------- 20
Integral time setting -------------------------------------------------------------------- 20
Derivative time setting ----------------------------------------------------------------- 20
Main proportional cycle setting ------------------------------------------------------ 21
Cooling proportional cycle setting ---------------------------------------------------21
Manual reset setting ------------------------------------------------------------------- 21
Alarm 1 setting -------------------------------------------------------------------------- 22
Alarm 2 setting -------------------------------------------------------------------------- 22
Heater burnout alarm setting ---------------------------------------------------------22
Loop break alarm time setting ------------------------------------------------------- 23
Loop break alarm span setting ------------------------------------------------------ 23
(4) Auxiliary function setting mode 1
Setting value lock designation ------------------------------------------------------ 24
Main setting value high limit setting ------------------------------------------------ 25
Main setting value low limit setting ------------------------------------------------- 25
Sensor correction setting ------------------------------------------------------------- 25
Overlap band/Dead band setting --------------------------------------------------- 26
Remote/Local changing -------------------------------------------------------------- 26
Instrument number setting ----------------------------------------------------------- 26
Transfer rate selection ---------------------------------------------------------------- 27

4
IMO CONTENTS FCR-13A
Communication protocol-------------------------------------------------------------- 27
(5) Auxiliary function setting mode 2
Scaling high limit value setting ------------------------------------------------------ 28
Scaling low limit value setting ------------------------------------------------------- 28
Decimal point place selection ------------------------------------------------------- 28
PV filter time constant setting ------------------------------------------------------- 29
Main output high limit setting -------------------------------------------------------- 29
Main output low limit setting --------------------------------------------------------- 29
Main output ON/OFF action hysteresis setting --------------------------------- 29
Cooling action mode selection ------------------------------------------------------ 30
Cooling output high limit setting ---------------------------------------------------- 30
Cooling output low limit setting ----------------------------------------------------- 30
Cooling output ON/OFF action hysteresis setting ------------------------------ 30
Alarm 1 (A1) action Energized/Deenergized selection ----------------------- 31
Alarm 2 (A2) action Energized/Deenergized selection ----------------------- 31
Alarm 1 (A1) hysteresis setting ----------------------------------------------------- 31
Alarm 2 (A2) hysteresis setting ----------------------------------------------------- 31
Alarm 1 (A1) action delayed timer setting ---------------------------------------- 32
Alarm 2 (A2) action delayed timer setting ---------------------------------------- 32
External setting input high limit setting -------------------------------------------- 32
External setting input low limit setting --------------------------------------------- 32
Transmission output selection ------------------------------------------------------ 33
Transmission output high limit setting --------------------------------------------- 33
Transmission output low limit setting ---------------------------------------------- 33
Display selection when control output is off ------------------------------------- 34
Main setting value rising rate setting ---------------------------------------------- 34
Main setting value falling rate setting --------------------------------------------- 34
Output selection when input burnout ---------------------------------------------- 35
(6) Program mode
Program control change -------------------------------------------------------------- 37
Step 1 to 4 time setting --------------------------------------------------------------- 37
Step 5 to 7 time setting --------------------------------------------------------------- 38
(7) Auto/Manual control change ------------------------------------------------------------ 38
(8) Control output OFF function ------------------------------------------------------------- 39
(9) Output manipulating value and Step rest time indication mode ---------------- 40
5 Setting value memory function ----------------------------------------------------- 41

5
IMO CONTENTS FCR-13A
6 Running
6.1 When using the FCR-13A as a Temperature controller ------------------------- 42
6.2 When using the FCR-13A as a Simplified program controller ----------------- 43
7 Action explanations
7.1 Standard action drawings --------------------------------------------------------------- 44
7.2 Heater burnout alarm action drawing ------------------------------------------------ 44
7.3 ON/OFF action drawings ---------------------------------------------------------------- 45
7.4 Pattern end action drawing ------------------------------------------------------------- 45
7.5 Heating•Cooling action drawings
Heating (reverse) control --------------------------------------------------------------- 46
Cooling (direct) control ------------------------------------------------------------------ 48
When setting Dead band --------------------------------------------------------------- 50
When setting Overlap band with Relay contact output ------------------------- 51
7.6 Alarm 1 (A1) and 2 (A2) action drawings -------------------------------------------- 52
8. Control actions
8.1 Fuzzy self-tuning --------------------------------------------------------------------------- 54
8.2 Explanations of PID ----------------------------------------------------------------------- 55
8.3 PID auto-tuning of this controller ------------------------------------------------------- 56
9. Other functions ---------------------------------------------------------------------------- 57
10. Mounting to control panel
10.1 Site selection ------------------------------------------------------------------------------- 58
10.2 External dimension drawing ------------------------------------------------------------- 58
10.3 Panel cutout drawing ---------------------------------------------------------------------- 59
10.4 Current transformer (CT) dimension drawing --------------------------------------- 59
10.5 Mounting -------------------------------------------------------------------------------------- 60
11. Wiring connection
11.1 Terminal arrangement --------------------------------------------------------------------- 61
11.2 Wiring connection examples ------------------------------------------------------------ 62
12. Specifications
12.1 Standard specifications ------------------------------------------------------------------- 65
12.2 Optional specifications -------------------------------------------------------------------- 70
13.Troubleshooting ---------------------------------------------------------------------------- 75
14. Character table ----------------------------------------------------------------------------- 78

IMO MODEL NAME FCR-13A
1. Model names
1.1 Model names
Standard models
F C R – 1 3 A – / M Series name: FCR-130
Control action 3 PID control (*1)
Alarm A Alarm action (*2)
R Relay contact output
S Non-contact voltage output
Output
A Current output
Input M Multi-range input (*3)
*1: Fuzzy self-tuning PID, PID, PD and ON/OFF action are selectable by internal DIP
switch.
.
.
*2: 12 types of alarm action and no alarm action are selectable by internal rotary switch
and DIP switch
*3: 16 types of input, Thermocouple, RTD, Current and Voltage are selectable by
internal rotary switch and DIP switch
Alphanumeric character to represent the functions or type is applied to the .
[Example]
FCR-13A- R / M, A2 , W
Heater burnout alarm output
Alarm 2 (A2) output
Relay contact output
6
Optional code
Code Specification
A2 Alarm 2 output (including the pattern end output 2)
DR
DS
DA
Relay contact Heating•Cooling control output
Non-contact voltage Heating output: Main (OUT1) output
Current Cooling output: Sub (OUT2) output
TA
TV
Current (4 to 20mAdc
Voltage (0 to 1Vdc)
C5
C
Based on EIA RS-485
Based on EIA RS-232C
SM Setting value memory number external selection
EA
EV
Current (0 to 20mAdc, 4 to 20mAdc)
Voltage (0 to 1Vdc, 1 to 5Vdc)
W
W3
Single phase Heater burnout alarm output
Three-phase (including Sensor burnout alarm)
LA Loop break alarm
Transmission out
p
ut
(
PV
,
SV and MV
)
Serial communication
External setting

IMO MODEL NAME FCR-13A
Code Specification
P24 24Vdc Insulated power output
IP Dust-proof•Drip-proof
(See page 70 and 71 for the contents of the options in detail.)
Warning
Do not take the inner assembly out nor touch the terminal with
the power supply on.
Touching the terminal with the power switched ON may result in
Electric Shock, which can cause severe injury or death.
7
1.2 How to indicate the model name plate
Model nameplates are put on the case and the left side of the inner assembly.
[Model name plate] [Example]
FCR-13A – R / M
A 2
W ( 2 0 A )
Multi-range
N o .
(
1
)
(
2
)
(
3
)
Relay contact output, Multi-range input
A
larm 2 output
Heater burnout alarm out
p
ut
(
20A
)
(
4
)
(1): Model name
(2): Option codes
(3): Input
(4): Instrument number (Indicated only on the internal assembly)
In the case of Heater burnout alarm output, the specified current value is
entered in ( ).

IMO NAME AND FUNCTIONS OF THE SECTIONS FCR-13A
2 Name and functions of the sections
2.1 Names and Displays
(1)
(2) (4)
(5)
(3) (6)
(11)
(7) (12)
(8) (13)
(9) (14)
(15)
(10) (16)
(17)
[Fig. 2.1-1]
(1) PV display
Indicates the Process variable (PV) with red LED.
(2) SV display
Indicates the Setting value (SV), Manipulating value (MV) or Time (TIME) with green
LED.
(3) Setting value memory number display
Indicates the Setting value memory number with yellow LED.
(4) SV indicator (SV )
The green LED is lit when the Setting value (SV) is being displayed on the SV display.
(5) MV indicator (MV )
The red LED is lit when the Manipulating value (MV) is being displayed on the SV
display.
(6) Time indicator (TIME )
The red LED is lit when the Time (TIME) is being displayed on the SV display.
(7) Manual control indicator (Manual )
The red LED is lit in Manual control.
8

IMO NAME AND FUNCTIONS OF THE SECTIONS FCR-13A
(8) Control output or Heating output action indicator (OUT 1 )
The green LED is lit when the Control output or Heating output is on.
(For the current output type, it blinks corresponding to the manipulating value at 0.125
seconds of period.)
(9) Cooling output action indicator (OUT 2 ) [Option]
The yellow LED is lit when the Cooling output is on.
(For the current output type, it blinks corresponding to the manipulating value at 0.125
seconds of period.)
(10) Serial communication output indicator (TX/RX ) [Option]
The green LED is lit when transmitting serial communication TX.
(11) Alarm 1 (A1) output action or Pattern end 1 output indicator ( A1)
The red LED is lit when the Alarm 1 (A1) output or Pattern end (A1) output is on.
(12) Alarm 2 (A2) output action or Pattern end 2 output indicator ( A2) [Option]
The red LED is lit when the Alarm 2 (A2) output or Pattern end 2 output is on.
(13) Heater burnout alarm output action indicator ( HB) [Option]
The red LED is lit when the Heater burnout alarm output is on.
(14) Sensor burnout indicator ( SB)
The red LED is lit when the Sensor is burnt out.
(15) Remote indicator ( REM) [Option]
The red LED is lit during Remote action.
(16) Loop break alarm output action indicator ( LA) [Option]
The red LED is lit when the Loop break alarm output is on.
(17) Auto-tuning action indicator ( AT)
The yellow LED blinks during auto-tuning.
9

IMO NAME AND FUNCTIONS OF THE SECTIONS FCR-13A
2.2 Keys
Main functions are described below, however, the keys have other functions in various
modes. Refer to Section 4.1 Operating flow chart (Page 15ff).
Increase key : Increases the numeric value on the SV display during
setting mode.
Decrease key : Decreases the numeric value on the SV display during
setting mode.
Mode key : Selects the setting mode.
OUT/OFF key : Performs the control output ON or OFF.
Auto/Manual key : Switches the control between Automatic and Manual.
Fast key : Makes the numerical value change faster by pressing the
key and the (or ) key simultaneously.
In any mode, if the key is pressed for approx. 1 second, the Control output OFF
function will work.
When the function is working, the function cannot be released. Even if the insrument
power is turned off and on again, and the function is not released.
To release the function, press the key for 1 second.
The setting value is registered by pressing the key.
In any setting item, if the key is pressed for approx. 3 seconds, the mode returns to
the PV/SV display.
10