Shinko FCL-100 User manual

INSTRUCTION MANUAL
Micro-computer based Temperature Indicating Controller FCL-100
No.FCL11E3 2000.11
To prevent accidents arising from the use of this controller, please ensure the operator using it receives
this manual.
Warning
Turn the power supply to the instrument OFF before wiring or checking.
Working or touching the terminal with the power switched ON may result in Electric Shock,
which can cause severe injury or death.
1. Model names
1.1 FCL-130
F C L -130-/ E , FCL-100 (W48 x H24 x D98.5mm)
Temperature alarm 0No alarm action
RRelay contact
SNon-contact voltage (for SSR drive)
Control output ACurrent (4 to 20mAdc)
Input ETC multi-range input, or TC K type only
TC Terminal cover
Option BK Color, black
0 to 400
0.0 to 400.0
0 to 750
Range
0.0 to 750.0
The range designation is required for TC
(thermocouple) K type only.
(Changeable by the key operation.)
Temperature alarm action is not equipped for the FCL-130 type.
There are 2 input types for the FCL-130; TC (thermocouple) multi-range input and TC K type only.
The options applicable to the FCL-130 are [TC] and [BK].
When ordering:
Choose a type from the table above with alphanumeric characters.
Enter a rated scale (only for the TC K type) and supply voltage using a comma (,).
1.2 FCL-13A
F C L -1 3A-/ , FCL-13A (W48 x H24 x D98.5mm)
Temperature alarm A Alarm action applied
RRelay contact
SNon-contact voltage (for SSR drive)
Control output ACurrent (4 to 20mAdc)
MMulti-range input
Input ETC K type only
C5 Serial communication RS-485
W( 5A) Rated current: 5A
W(10A) Rated current: 10A
W(20A) Rated current: 20A
W(50A)
Heater burnout
alarm Rated current: 50A
SM Setting value memory (external selection)
TC Terminal cover
Option
BK Color, black
0 to 400
0.0 to 400.0
0 to 750
Range
0.0 to 750.0
The range designation is required for TC
(thermocouple) K type only.
(Changeable by the key operation.)
There are 2 input types for the FCL-13A; Multi-range input and TC K type only.

When the input type is TC K type only, designate a range when ordering.
The options [C5], [W] and [SM] cannot be applied together. (Only one option can be applied.)
When ordering:
Choose a type from the table above with alphanumeric characters.
Enter a rated scale (only for TC K type) and supply voltage using comma (,).
1.3 How to indicate the model name plate
Model name plates are put on the case and the bottom side of the internal assembly.
[Model name plate] [Example]
(1) FCL-13A-R/M Relay contact output, Multi-range input
W(20A) Heater burnout alarm output [The specified current value
BK is enterd in ( ).]
(3) No. Color, black
(1): Model name
(2): Option codes
(3): Instrument number (Indicated only on the internal assembly)
2. Name and functions of the section
(1) (2) (3) (4) Increase key : Increases the
(5) numeric value.
Decrease key: Decreases the
(6) numeric value.
MODE key : Selects the
(7) setting mode.
OUT/OFF key: Turns the control
output ON or OFF.
1 234
(1) PV indicator : The red LED lights up while Process variable is being indicated on the PV/SV display.
(2) SV indicator : The red LED lights up while Setting value is being indicated on the PV/SV display.
It blinks while being controlled with the main setting 2.
(3) PV/SV display : Indicates the process variable, setting value and characters with red LED.
(4) Decimal point : The red LED lights up when decimal point is applied to the setting value.
indicator It blinks when Manipulating value (MV) is being displayed.
(5) Control output: The green LED lights up when the control output is ON.
indicator
(6) Event output : The red LED lights up when the Temperature alarm, Loop break alarm or
indicator Heater burnout alarm is ON.
(7) Auto-tuning : The red LED blinks while the Auto-tuning or Auto-reset is being performed.
action indicator
3. Operation
PV/SV display indicates the characters of the sensor type and temperature unit for approx.
2 seconds after the power is turned on. During this time, all outputs and the LED indicators are
in their off status. (Refer to table 3.1-1 and 3.1-2.)
After that, actual temperature or the main setting value is indicated, and control starts.
(If PV display is selected in PV/SV display selection, the actual temperature will be indicated.
If SV display is selected, the main setting value will be indicated.)
[Table 3.1-1][Table 3.1-2]
PV/SV display PV/SV display
Input Thermocouple K
input only
K
J0 to 400
0 to 750
PL-
N
0.0 to 400.0
0.0 to 750.0
E
Pt100 (With decimal point)
JPt100 (With decimal point)
Pt100
JPt100
(2)

3.2 Main setting mode
Character Name, Description, Setting range Initial
Main setting 1
•Sets Main setting value 1 of the main control.
•Main setting low limit value to Main setting high limit value
0( )
Main setting 2
•Sets Main setting value 2 of the main control.
•This setting item is available only when the option [SM] is applied.
•Main setting low limit value to Main setting high limit value
0( )
3.3 Sub setting mode
Character Name, Description, Setting range Initial
Auto-tuning Perform/Cancel, or Auto-reset Perform
•Designates auto-tuning performance or cancellation,
or auto-reset performance.
•Auto-reset will be canceled automatically in approx. 4 minutes.
Cancel
Proportional band value setting
•Sets the proportional band of control output.
•Setting the value to 0 or 0.0, control output acts ON/OFF.
•0 (0.0) to rated scale maximum value
10
(20 )
Integral time setting
•Sets the integral time of control output.
•Setting the value to 0 disables the function.
•With PD action (I=0), auto-reset can be performed.
•0 to 3600 seconds
200s
Derivative time setting
•Sets the derivative time of control output.
•Setting the value to 0 disables the function.
•0 to 3600 seconds
50s
Proportional cycle setting
•Sets the proportional cycle value.
•This setting item is not available when ON/OFF action or current
output type is selected.
•1 to 120 seconds
R/ : 30s
S/ : 3s
Temperature alarm setting
•Sets the action point of the temperature alarm output.
•This setting item is not available for the FCL-130.
•This setting item is not available if no alarm action is selected in
Temperature alarm action selection.
•This setting item is available only when the “Temperature alarm output
function”is selected in “Event output function selection”.
•Refer to the Table 3.3-1.
0( )
Heater burnout alarm setting
•Sets the current value of Heater burnout alarm.
•This setting item is available only when the option [W] is applied.
•This setting item is available only when the “Heater burnout alarm” is
selected in “Event output function selection”.
•Self-holding is not available to the alarm output.
•In the case of 5A, 0.0 to 5.0A
In the case of 10A, 0.0 to 10.0A
In the case of 20A, 0.0 to 20.0A
In the case of 50A, 0.0 to 50.0A
0.0A

Loop break alarm action time setting
•Sets the time it takes to assess the Loop break alarm.
•This setting item is not available for the FCL-130.
•This setting item is available only when the “Loop break alarm”is
selected in “Event output function selection”.
•0 to 200 minutes
0 min.
Loop break alarm action span setting
•Sets the span to assess the Loop break alarm.
•This setting item is not available for the FCL-130.
•This setting item is available only when the “Loop break alarm”is
selected in “Event output function selection”.
•0 to 150 (), or 0.0 to 150.0 ( )
0( )
[Table 3.3-1]
Alarm action type Setting range Setting range
(with decimal point)
High limit alarm -Input range span to input range span -199.9 to input range span
Low limit alarm -Input range span to inputrangespan -199.9 to input range span
High/Low limits alarm 0 to input range span 0.0 to input range span
High/Low limit range alarm 0 to input range span 0.0 to input range span
Process high alarm Input range minimum to
input range maximum Input range minimum to input range maximum
Process low alarm Input range minimum to
input range maximum Input range minimum to input range maximum
High limit alarm w/standby -Input range span to input range span -199.9 to input range span
Low limit alarm w/standby -Input range span to input range span -199.9 to input range span
High/Low limits w/standby 0 to input range span 0.0 to input range span
Hi/Lo limit range w/standby 0 to input range span 0.0 to input range span
Process high alarm
with standby Input range minimum to
input range maximum Input range minimum to input range maximum
Process low alarm
with standby Input range minimum to
input range maximum Input range minimum to input range maximum
3.4 Auxiliary function setting mode 1
Character Name, Description, Setting range Initial
PV/SV display change
•Changes the display PV ( ) or SV ( ). PV
display
Setting value lock designation
•Locks the setting value to prevent error.
The setting item to be locked depends on the designation.
•PID auto-tuning or auto-reset will not function if Lock 1 or Lock 2
is designated.
•(Unlock): All setting values can be changed.
(Lock 1): None of the setting values can be changed.
(Lock 2): Only main setting value is changeable.
(Lock 3): All setting values can be changed,
however, they revert to their former values
after the power is turned off because they
are not stored in the non-volatile memory.
Since this function has no relation to the memory
life, it is well suited for the PC-900.
(With the option [SVTC: Setting value digital transmission]).
Unlock
Main setting value high limit setting
•Sets the high limit value of main setting.
•Main setting low limit to input range maximum
Multi-range input
(TC multi-range input) : 1370
K type only: 400
Main setting value low limit setting
•Sets the low limit value of main setting.
•Input range minimum to main setting high limit
0

Sensor correction setting
•Sets sensor correction value.
•-100.0 to 100.0 ( )
0.0 ( )
Instrument number setting
•Sets the Instrument number individually to each instrument when
communicating by connecting multiple instruments in serial communication.
•This setting item is available only when the option [C5] is applied.
•0 to 95
0
Transfer rate setting
•Selects the communication transfer rate to meet the rate of the
host computer.
•This setting item is available only when the option [C5] is applied.
•2400bps:
4800bps:
9600bps:
19200bps:
9600bps
3.5 Auxiliary function setting mode 2
Character Name, Description, Setting range Initial
Sensor selection
•With multi-range input type, input type and unit ( or ) can be
chosen from 5 types of thermocouple and 4 types of RTD.
•With TC multi-range input type, input type and unit ( or ) can be
chosen from 5 types of thermocouple.
•With thermocouple K type only, 2 types of scale range
and unit ( or ) are selectable.
K
Thermocouple multi-range
input type
K 0 to 1370 :
J 0 to 1000 :
PL-0 to 1390 :
N 0 to 1300 :
E 0 to 800 :
K 0 to 2500 :
J 0 to 1800 :
PL-0 to 2500 :
N 0 to 2300 :
E 0 to 1500 :
Multi-range input type
K 0to 1370 :
J 0to 1000 :
PL-0to 1390 :
N 0to 1300 :
E 0to 800 :
Pt100 -199.9 to 850.0 :
JPt100 -199.9 to 500.0 :
Pt100 -200 to 850 :
JPt100 -200 to 500 :
K 0 to 2500 :
J 0 to 1800 :
PL-0to 2500 :
N 0to 2300 :
E 0to 1500 :
Pt100 -199.9 to 999.9 :
JPt100 -199.9 to 900.0 :
Pt100 -300 to 1500 :
JPt100 -300 to 900 :
Thermocouple K type only
K 0to 400 :
K 0.0 to 400.0 :
K 0to 750 :
K 0.0 to 750.0 :
PV filter time constant setting
•Sets PV filter time constant value.
If the value is set too large, it affects control result due to the delay
of response.
•0.0 to 10.0 seconds.
0.0s
Output high limit setting
•Sets output high limit value.
•This setting item is not available for the ON/OFF action.
•-5 to 105% (Setting greater than 100% is effective to the type Current
output only.)
100%

Output low limit setting
•Sets output low limit value.
•This setting item is not available for the ON/OFF action.
•-5 to 105% (Setting less than 0% is effective to the type Current
output only.)
0%
Output ON/OFF action hysteresis setting
•Sets the ON/OFF action hysteresis of control output.
•This setting item is available only for the ON/OFF action.
•0.1 to 100.0
1.0
Event output function selection
•One of the functions is selectable from Temperature alarm,
Loop break alarm or Heater burnout alarm.
•This setting item is not available for the FCL-130.
•Heater burnout alarm can be selected only when option [W] is applied.
•Temperature alarm output :
Loop break alarm output :
Heater burnout alarm output (option):
Temperature alarm action selection
•Selects temperature alarm action.
•No alarm :
High limit alarm :
High limit alarm w/standby :
Low limit alarm :
Low limit alarm w/standby :
High/Low limits alarm :
High/Low limits alarm w/standby :
High/Low limit range alarm :
High/Low limit range alarm w/standby :
Process high alarm :
Process high alarm w/standby :
Process low alarm :
Process low alarm w/standby :
No alarm
Temperature alarm energized/deenergized selection
•Sets the temperature alarm output as energized or deenergized.
•This setting item is not available for the FCL-130.
•This setting item is not available if Temperature alarm output
is not selected in Event output function selection, nor if No alarm is
selected in Temperature alarm action selection.
•Energized :
Deenergized:
Ener-
gized
Temperature alarm hysteresis setting
•Sets hysteresis value for temperature alarm.
•This setting item is not available for the FCL-130.
•This setting item is not available if Temperature alarm output is not
selected in Event output function selection, nor if No alarm is selected
in Temperature alarm action selection.
• 0.1 to 100.0 ( )
1.0 ( )
Temperature alarm delayed timer setting
•Sets the action delayed timer for temperature alarm.
Alarm output works past the setting time after the input value
reaches the alarm output range.
•This setting item is not available for the FCL-130.
•This setting item is not available if Temperature alarm output is not
selected in Event output function selection, nor if No alarm action
is selected in Temperature alarm action selection.
•0 to 9999 seconds
0s

Main setting value rising rate setting
•Sets the rising rate of main setting value. (Rising value per minute)
•0 to 9999 /min. ( /min.)
With decimal point, 0.0 to 999.9 /min. ( /min.)
0/min.
Main setting value falling rate setting
•Sets the falling rate of main setting value. (Falling value per minute)
•0 to 9999 /min. ( /min.)
With decimal point, 0.0 to 999.9 /min. ( /min.)
0/min.
Output Direct/Reverse change
•Changes the output action Reverse (Heating) or Direct (Cooling).
•Reverse (Heating) action:
Direct (Cooling) action :
Reverse
(Heating)
action
Auto-tuning bias setting
•Sets PID auto-tuning bias value.
•0 to 50 (0 to 100 )
With decimal point, 0.0 to 50.0 (0.0 to 100.0 )
20
(40 )
Sensor correction function
Corrects the input value from the sensor. When a sensor cannot be set at a location
where control is desired, the sensor measuring temperature may deviate from the
temperature in the controlled location. When controlling with plural controllers,
the accuracy of sensors affects the control.
Therefore, sometimes the measuring temperature (input value) does not concur with the
same setting value. In such a case, the control can be set with the desired temperature
by shifting the input value of sensors.
Loop break alarm
After the manipulating value has reached 100% or output high limit value, if the process variable
(PV) has not risen at least as high as the span value by the time it takes to assess the loop break
alarm,the alarm will be activated.
After the manipulating value has reached 0% or output low limit value, if the process variable (PV)
has not fallen at least as low as the value of the span within the time it takes to assess the loop
break alarm,the alarm will also be activated.
When the control action is Direct (Cooling), the alarm acts conversely.
Energized/Deenergized
When the status of temperature alarm action is selected energized, event output
(between terminal 11 and 12) is conducted (ON) status while the event output
indicator is lit. Event output is not conducted (OFF) status while the event output
indicator is not lit.
When the status of temperature alarm action is selected deenergized, event output
(between terminal 11 and 12) is not conducted (OFF) status while the event output
indicator is lit. Event output is conducted (ON) status while the event output
indicator is not lit.
Main Alarm setting Main Alarm setting
setting setting
In the case of high limit alarm In the case of high limit alarm
(energized status) (deenergized status)
Setting value memory function
If the option SM is applied, the setting value memory number can be selected by
external operation. (However, selectable setting value memory number is No. 2 only.)
To select the setting value memory number 2, connect the terminals between 8 and 9.
Memory number cannot be changed during setting mode and PID auto-tuning.
ON
OFF
ON
OFF
Hysteresis Hysteresis

3.6 Control output OFF function
Character Name, Descriptions
Control output OFF function
•This is the function to switch the control output OFF even if poweris suppliedto the
instrument.
The function is used when required to halt the control action or the FCL-100
is not used in multiple controllers.
"" is indicated on the PV/SV display.
•This function can be selected from any mode or any setting item by pressing
the key for approx. 1 second.
•Once the function is working, it cannot be released even if the power
to the instrument is turned OFF and ON again.
To cancel the function, press the key again for approx. 1 second.
3.7 Output manipulating value display
Character Name, Descriptions
Output manipulating value display
•In the PV/SV display mode, press the key for approx. 3 seconds.
The display will be changed to main setting mode during the process,
however, keep pressing until the output manipulating value is displayed.
(Manipulating value is indicated on the PV/SV display blinking the decimal point.)
If the key is pressed again, the mode will revert to the PV/SV display.
4. Running
After the completion of the mounting to the control panel and wiring connections,
start running in the following manner.
(1) Turn the power supplied to the FCL-100 ON
For approx. 2 seconds after the power is switched ON, the type of sensor is indicated on the
PV/SV display. (Refer to table 3.1-1 and 3.1-2.)
During this time, all outputs and LED indicators are in their OFF status.
After that, the PV/SV display indicates actual temperature.
If SV display is selected in PV/SV display change, the setting value will be indicated.
In the status the Control output OFF function is working, it indicates" " on the PV/SV display.
(2) Input the setting value
Referring to Chapter 3. Operation, input each setting value.
(3) Turn the load circuit power ON.
Starts the control action so as to keep the controlled object at the main setting value.
5. Other functions
(1) Input burnout
[Upscale]
When the thermocouple or RTD is burnt out or the input value rises to the [Rated scale maximum
value + 50 (100 )] or greater, the control output is turned off, and [ ] blinks
on the PV/SV display.
However, when the rated scale maximum value is 999.9, if the input value exceeds 999.9,
[] blinks on the PV/SV display, and the control is performed to 999.9 + 1% of rated scale span.
[Downscale]
In the case of thermocouple input, if the input value falls to -50 (-100 ) or less, the control output
is turned off, and [ ] blinks on the PV/SV display.
In the case of RTD input, if the input value falls to the [Rated scale minimum value -1% of rated scale
span] or less, the control output is turned off, and [ ] blinks on the PV/SV display.
However, when the rated scale minimum value is -199.9, if the input value falls to -199.9 or less,
[] blinks on the PV/SV display, and the control is performed to -199.9 -1% of rated
scale span.
Even in SV display mode, the indication of [ ] in upscale and of [ ] in downscale
have priority over all displays.
(2) Self-diagnostic function
The CPU is monitored by a watchdog timer, and when any abnormal status is found on the CPU,
the controller is switched to warm-up status.
(3) Automatic cold junction temperature compensation (thermocouple input type)
Detects the temperature at the connection terminal between thermocouple and instrument,
and always keeps it on the same status as when the reference junction is located at 0 (32 ).

6. Action explanations
6.1 Standard action drawing
6.2 ON/OFF action drawing
Non-contact
voltage output
Indicator (OUT)
Green
ON
OFF
ON
OFF
12Vdc
Heating (reverse) action Cooling (direct) action
Proportional band Proportional band
Action
Setting Setting
Cycle action
according to deviation
Changes continuously
according to deviation
Control action
Current output
Lit Unlit Unlit Lit
part: Acts ON or OFF.
Relay contact
output
+12/0Vdc 0Vdc
++0Vdc
+0/12Vdc + + 12Vdc
+
+ + + + +
20mAdc 20 to 4mAdc 4mAdc 4mAdc 4 to 20mAdc 20mAdc
3
4
3 3
4 4
3
4 4 4
3 3
3
4
3
44444
3333
4
3333 3
44444
3
Cycle action
according to deviation
Cycle action
according to deviation
Cycle action
according to deviation
Changes continuously
according to deviation
ON
OFF
ON
OFF
Indicator (OUT)
Green
Current output
Lit Unlit LitUnlit
part: Acts ON or OFF.
Non-contact
voltage output
Relay contact
output
Setting
Control action
Action Heating (reverse) action Cooling (direct) action
Hysteresis Hysteresis
Setting
12Vdc
4mAdc
0Vdc
20mAdc
12Vdc0Vdc
4mAdc20mAdc
+ ++
+
+
++ +
4
3
3
3
3
3
3
4
4 4
4
44
3
3
4
3
4
3
4
4
4
3
3

6.3 Alarm action drawings
6.4 Heater burnout alarm drawing
ON
OFF
Alarm action ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
Hysteresis
High limit alarm action
Hysteresis
Low limit alarm action
Main setting
value
Hysteresis
High/Low limits alarm action
Lit Unlit LitUnlit LitLit
Output
Indicator
Hysteresis Hysteresis Hysteresis
Process high alarm action
Low limit alarm with standby
High/Low limit range alarm action
LitUnlit Lit Unlit Unlit Lit
HysteresisHysteresisHysteresis
Output
Indicator
Output
Indicator Lit
LitLit UnlitUnlitUnlitUnlit Lit
Alarm action
Alarm action
Unlit Process low alarm action
High limit alarm with standby High/Low limits alarm with standby
part: Acts ON or OFF.
part: The standby functions.
11
12 12
11 11
12
11
12
11
12
11
12
11
12
12
11
11
1212
11
12
1111
12
11
12
11
12
11
12 12
11
12
11 11
12
11
12
11
12
11
12
ON
OFF
ON
OFF
ON
OFF
Alarm action
Output
Indicator LitLit UnlitUnlitUnlitLitUnlit
12
11
11
12
11
1212
1111
1212
11
12
11
Hysteresis Hysteresis Hysteresis
High/Low limit range alarm with standby Process high alarm with standby Process low alarm with standby
Main setting
value
Main setting
value
Main setting
value
Main setting
value Main setting value Main setting value
Main setting
value
ON
OFF
UnlitLit
Setting
Small LargeLoad current
11
12
11
12