SIEB & MEYER CNC 61.00 Guide

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CNC 61.00 Hardware Description CNC 0610510/12
Title
CNC 61.00
CNC 0610510/12
Hardware Description
SIEB & MEYER AG
Auf dem Schmaarkamp 21 * D-21339 Lüneburg * (Germany)
Telephone +049 - 4131 - 203 - 0 * Telefax: +049 - 4131 - 203 - 2000
E-Mail: [email protected]
Internet: http://www.sieb-meyer.com

:
CNC 0610510/12 CNC 61.00
Copyright
Translation of the original instructions, Copyright © 2009 SIEB & MEYER AG.
All rights reserved.
This manual or extracts thereof may only be copied with the explicit authorization by SIEB & MEYER AG.
Trademarks
All product, font and company names mentioned in this manual may be trademarks or registered trademarks
of their respective companies.
Identification Key
061-CNC_tec_610510/12/R006-SM-EN-hg/tm/ac/she/sü/uh
January 14, 2009

:Content
CNC 61 Hardware Description CNC 0610510/12 3
Content
1 Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Safety Instruction and Application Advice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
2.2 Appropriate Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Transport and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.5 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
2.6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.7 Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.8 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
2.9 Guarantee. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 Unit Assembly Complying EMC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 Emission of Line and Field Interferences According to Category C3 . . . . . . . . . . . . . . . . . . . . . 15
4 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 Automation System CNC 61.00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1 Hardware Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.3 Performance Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
5.4 View of the Device 0610510. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
5.5 View of the Device 0610512. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
6 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.1 Module Type 0610510 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
6.2 Module Type 0610512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
6.3 Connections for Module Type 0610510 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
6.4 Connections for Module Type 0610512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
6.5 Type Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
6.6 Module designation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.1 Supply Voltage 230 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.2 Supply Voltage 400 VAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8 Functional Description of the Connectors/Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.1 Front Panel 0610512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.2 Pin Assignment and Interfaces. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
8.2.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
8.2.2 X1 - Connection of Motor Measuring System (Feedback) . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
8.2.2.1 Resolver Evaluation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8.2.2.2 Hall Effect Sensor Evaluation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
8.2.2.3 Optical or Magnetical Length Measuring System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
8.2.3 X2 - COM, Connection for Terminal or Programming Device. . . . . . . . . . . . . . . . . . . . . . . . . . .44
8.2.4 X3 - ENCO, Angle Pulse Output/SSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
8.2.5 Angle Pulse Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
8.2.5.1 X4 - ENC1, Angle Pulse Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.2.5.2 X5 - ENC2 - Angle Pulse Input/SSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
8.2.6 X6 - SIO, I/O Expansion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
8.2.7 Connection to the Bus System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
8.2.7.1 X7 - MODLINK, ETHERNET, CAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.2.7.2 X8 - MODLINK, CAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
8.2.7.3 X9 - CAN, Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47
8.2.8 X20 - Motor Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
8.2.9 X30 - Power Supply, X31/X32 Ballast Resistor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49
8.2.9.1 Connection Example for Three-Phase Supply with/without Transformer. . . . . . . . . . . . . . . . . . 49
8.2.9.2 Connection Example for Single-Phase Supply up to max. 230 VAC . . . . . . . . . . . . . . . . . . . . . 50
8.2.10 Inputs and Outputs of the Logic Signals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

Content :
4 Hardware Description CNC 0610510/12 CNC 61
8.2.10.1 X50 - Internal Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.2.10.2 X51 - Internal Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
8.2.11 X52 - 24 V Supply/Thermal Contact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Wiring of 24 V (internal/external) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
8.3 Error Indications FC0 to FC3 ( Red Flashing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
8.3.1 Status Indications FC0 to FC3 (green and red) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8.3.2 Indication of Malfunctions - RIO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
8.3.3 Status of Controller - RON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8.3.4 Operation Indication - CNC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
8.3.5 Indication "Remote Control“ - REM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8.3.6 Status Indication/Error Messages of Bus Systems - STX/SRX/SRR . . . . . . . . . . . . . . . . . . . . . 57
8.3.7 Test Pins - MP/GND. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
8.3.8 Coding Selector - ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
8.4 Layout Plan of the Output Stage 036050001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
8.5 Layput Plan of the Output Stage 036050001.3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
9 General Information Regarding the Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
9.2 Difficulties of Ground Loop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
9.3 Motor Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
9.4 Cables for the Rotor Position Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
9.5 Cables for External Ballast Resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
10 Option Modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
10.1 Option Module 061020043X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67
10.1.1 Two Serial Interfaces with RS232/RS485 Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
10.1.2 X10 - PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
10.1.2.1 Bus Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
10.1.2.2 Assignment of the Module Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
10.1.3 X13/X14 - Two Active Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
10.1.4 X13/X14 - Two Passive Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
10.1.5 X13/X14 - Two Analog Inputs (12 bits). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
10.1.6 Battery-buffered RAM and Real-Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
10.2 Option Module 061020044X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
10.2.1 X17/X18 - Analog Output 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
10.2.2 X19 - Analog Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
10.2.3 X10 - PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
10.2.3.1 Bus Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
10.2.3.2 Assignment of the Module Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
10.3 Option Module 061020045X. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
10.3.1 X11/X12 - INTERBUS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
10.3.1.1 Meaning of the ID code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
10.3.2 X13/X14 - Two Active Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
10.3.3 X13/X14 - Two Passive Transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
10.3.4 Two Serial Interfaces with RS232/RS485 Specification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
10.3.5 X13/X14 - Two Analog Inputs (12 bits). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
10.3.6 Battery-buffered RAM and Real-Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .92
11 Electric Performance Dimensioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11.1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
11.1.1 Output Stage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11.1.2 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
11.1.3 Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
11.2 Power Consumption of a Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95
12 Appendix: Manufacturers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
12.1 PHOENIX Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
12.1.1 Order Key for PHOENIX Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97
12.1.2 Overvoltage Protection FLASHTRAB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
12.1.3 Shield Terminal Blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99
12.2 SIBA fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
12.3 TOSHIBA - Fiber Optic Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99

:Content
CNC 61 Hardware Description CNC 0610510/12 5
13 Appendix: Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

Content :
6 Hardware Description CNC 0610510/12 CNC 61

:Symbols
Symbols 7
1Symbols
The following table explains the symbols used in this manual for describing purpo-
ses. Technical symbols and signs are supposed to be known and therefore not ex-
plained.
Symbol Meaning
Warning: danger
Warning: electrostatically sensitice devices (ESD)
Warning: dangerous voltage
Warning: hot surfaces
LIndicates general notes, to which special attention should be paid to.
1Indicates measures or steps to be taken by the user.
D
LEDs indicating the module status
LED on
ELED off
FLED flashes
Earthing
PE-connector (protective earth connector)
Ground (GND)
7
7

Symbols :
8 Symbols

:Safety Instruction and Application Advice
Safety Instruction and Application Advice 9
2 Safety Instruction and Application Advice
2.1 General Information
According to Low-Voltage Directive 2006/95/EC
Machine Guideline 2006/42/EC
Electromagnetic Compatibility 89/336/EEC
Warning
In principle, the complete installation, the initial operation and the
maintenance must only be carried out by specialized staff!
Specialized staff, according to this fundamental safety instruction,
are persons, familiar with the installation, mounting, initial and per-
manent operation of the product and, are qualified appropriately for
the work. The standards DIN VDE 0100 and DIN VDE 0110 and
also the legal national rules for prevention of accidents must be paid
attention to.
Warning
During operation the devices can have hot surfaces according to
their protection system.
When ferrite rings are used temperatures may reach values over
80°C. Only use wires suitable for temperatures over 80°C. This
meets the flammability class UL 94V-0, RTI 105°C.
Consider the corresponding notes in the manual.
Warning
Subjects can be damaged and persons be injured
Xwhen covers are removed illegally,
Xduring any improper use,
Xwhen either the installation or the operation is incorrect.
Warning
Consult SIEB & MEYER before carrying out any modifications
within the unit.
Warning
Incorrect or insufficient connection of the system to ground may
cause dangerous currents.

Safety Instruction and Application Advice :
10 Safety Instruction and Application Advice
2.2 Appropriate Use
Definition of the concepts acc. to IEC / EN 61800 - 3.
Before initial operation, make sure that the machine will not expose danger (e.g. un-
controlled moves). The conformity according to the safety standard EN 60204-1 and
EN 61800-5-1 must have been proven.
The manufacturer of the system or the machine has to meet the requirements of the
legal values regarding the Electromagnetic Compatibility (EMC). SIEB & MEYER´s
units can be operated in industrial areas, provided that the attached EMC information
has been taken into consideration.
SIEB & MEYER takes care in its own EMC laboratory over their products to meet the
respective standards, when they are installed properly.
Deviations of the construction and the installation, described in the documentation
and in the manual "Unit Assembly Complying EMC" require new measurements of
the system or machine by the machine manufacturer to meet the statutory require-
ments.
Appropriate proceedings according to the EMC Product Standard (PDS) DIN/EN 61
800-3 ensure the use in industrial areas.
XProducts, not equipped with an AC supply line filter must be operated with a se-
ries connected mains filter! Detailed information can be found in the chapter
"Unit Assembly Complying EMC".
If using the drive systems in residential areas, in business and commercial areas as
well as in small trade, the user has to take additional and larger filter measurements.
SIEB & MEYER products meet the requirements of the Low-Voltage Directive 2006/
95/EC.The coordinated standards of the series IEC / EN 50178 andIEC / EN 60 204-
1in combination with IEC / EN 60 947 and IEC / EN 61800-5-1 are strictly used for
the products.
Technical data and the connection specification can be found in the respective prod-
uct documents.
2.3 Transport and Storage
Make sure, that the unit is correctly used. The following points must especially be tak-
en into consideration:
XProtection against mechanical damage (transport, handling, etc.)!
XProtection against dirt and humidity!
XDry and well-ventilated storage area!
XNo storage in the open!
XStorage temperature between -25°C to +55°C (-13°F to +131°F)! Shortly it may
be +70°C (+158°F).
XProtection against contact with electronic components (electrostatic discharge)!
XNo modification of insulating distances!

:Safety Instruction and Application Advice
Safety Instruction and Application Advice 11
2.4 Installation
The drive components are designed for fulfilling the degree of pollution 2 according
to IEC 61800-1 / DIN EN 50178.
XThe units can be loaded to their maximum up to a height of 1,000 m M.S.L
(3,281 ft M.S.L.)
XFor an operation in areas higher than 1,000 m M.S.L. (3,281 ft M.S.L.) the ca-
pacity must be reduced by 15 % per 1,000 m (3,281 ft.)
XThe ambient air must not contain aggressive, electrically conductive or flamma-
ble substances and must not contain any amount of dust.
XThe maximum relative humidity is approx. 95 % (no condensation).
XThe admissible ambient temperature during operation is between +5°C and
+40°C (+41°F and +104°F).
XAt temperatures higher than 40°C (104°F) the capacity must be reduced by -1.5
% per 1°C. Annotation: F = C × 9/5+ 32; C = (F- 32) × 5/9
XMake sure that the fans installed in the units have sufficient space to take in and
exhaust the cooling air! In addition pay attention to the direction of air flow
through internally installed fans!
XDo not touch electronic components.
2.5 Electrical Connection
The electrical installation must be carried out according to the relevant electrical
codes (e.g. appropriate wire gauges, fuse protection and connections of ground con-
ductors must be considered).
Recommendations for the installation according to the EMC (e.g. shields, connection
to earth and line installations) can be found in the technical documents of the unit
(only for machine manufacturers). The manufacturer of the system or machine has
to meet the requirements of the legislation regarding the EMC.
XAll work at and within the units must only be carried out, when the units are
turned off, the mains supply is cut and the DC bus is completely discharged!
XThe mains supply must be protected via an overload release with restricted guid-
ance for each mains phase.
XThe mains line should only be connected, when the work is completed!
XBefore turning on the unit the first time, make sure that the connected machine
will not have runaway axes!
XAfter turning off the unit hazardous voltages may still exist for up to 3 minutes in
the power supply (due to capacitors).
XCapacitive loads must not be connected to the output phases of the servo am-
plifiers and frequency converters.
XPrevent cable loops. Therefore, the units must only be connected to earth at the
provided PE connection for the mains supply line and the racks only at the pro-
vided earth screw.
SIEB & MEYER products contain electrostatically sensitive
components that may easily be damaged by improper han-
dling.
The valid rules for prevention of accidents (e.g. VBG 1 and
VBG 4) should be paid attention to, when working at current-
carrying units.

Safety Instruction and Application Advice :
12 Safety Instruction and Application Advice
In general, the operation can be made with residual current operated devices. Nev-
ertheless, like all clocked units of the power electronics, also SIEB & MEYER´s prod-
ucts can lead leakage currents via the earth system. Depending on the sensitivity of
the residual current operated device and the installation type, the operation along
with the device may arise problems. The following points should be taken into con-
sideration:
XUse shortest motor leads possible.
XDo not connect additional consumers to the same residual current operated de-
vice.
XUse a residual current operated device with high response threshold for the sep-
arate power supply, e.g. 300 mA.
2.6 Operation
Systems, into which servo amplifiers and frequency converters are mounted, possi-
bly must be equipped with additional protective devices according to the valid safety
instructions (e.g. law about technical material, rules for prevention of accidents,
etc.).
All doors and covers must be closed during the operation.
2.7 Maintenance
The unit, especially the fan, must be checked regularly for cleanness and function
depending on the ambient pollution.
2.8 Disposal
XSIEB & MEYER products fulfill the requirements covered in the Directive
2002/95/EC on the restriction of the use of hazardous substances in electrical
and electronic equipment (RoHS Directive).
Make sure that the country-specific waste and disposal laws and statutes are con-
sidered for the disposal of packing material and irreparable devices.
Warning
In order to ensure a trouble-free operation of the installation, the fix-
ing all front panels and housing parts must always be tightened!

:Safety Instruction and Application Advice
Safety Instruction and Application Advice 13
2.9 Guarantee
The guarantee is only granted when the points 2.1 to 2.7 are taken into consider-
ation.
This Safety Instruction and Application Advice does not assure any features.
Warning
A first programming carried out by SIEB & MEYER does not release
the user from his duty to check programmed values for their correct-
ness!
These safety instructions must be kept!

Safety Instruction and Application Advice :
14 Safety Instruction and Application Advice

:Unit Assembly Complying EMC
EMC 15
3 Unit Assembly Complying EMC
The manual “Unit Assembly Complying EMC“ is available in German and English
and comprises
Xthe EMC guidelines
XInformation regarding the professional grounding and wiring
XSafety-Relevant Aspects
XExtracts from the EMC product standard
XPossibilities for the connection to different supply system types
Availability:
XHard copy version directly from SIEB & MEYER
XPDF file on CD-ROM directly from SIEB & MEYER
XPDF file in the Internet under www.sieb-meyer.de
3.1 Emission of Line and Field Interferences
According to Category C3
According to the EMC product standard DIN EN 61800-3, chapter 6 (emission of line
interferences), this device meets the restrictions towards interference values of the
category C3. More detailed information on the installation and the use of line filters
can be found in the manuals “Unit Assembly Complying EMC“.
Warning
The EC guidelines for the electromagnetic compatibility (EMC) must
be taken into consideration for the initial operation of all SIEB & MEY-
ER units!
Warning
This type of PDS is not intended for use in a public mains which sup-
plies residential areas. If this device is operated in such mains, high-
frequency interferences may occur.

Unit Assembly Complying EMC :
16 EMC

:General Information
CNC 61.00 Hardware Description CNC 0610510/12 17
4 General Information
This manual describes the digital servo amplifier with integrated control functions of
the series CNC 61.00, product line 0610510/12. The following information is provid-
ed:
XSafety Instruction and Application Advice
XUnit assembly complying EMC
XPossible connection possibilities
XTechnical data, dimensional drawings, type plate
XDescription of the device (general information, scope of supply, block diagram)
XMounting (fixing of the back planes, replacement of modules)
XGeneral information regarding the wiring (cables and line cross-sections)
XExternal protection, ballast circuit
XWiring examples
XBack planes and pin assignment
XStatus and error messages
Information for initial operation, parameterization and programming of the CNC
61.00 can be downloaded from our website.
This manual is available in German and English as PDF file on CD ROM and printed
version or it can be downloaded from the Internet. The PDF files can be printed on
standard printers.
This manual has the following demands on the trained staff of machine manufactur-
ers:
Transport →only by skilled employees familiar with
handling electrostatically sensitive
components.
Installation →only by experts with electrotechnical
experience
Initial Operation →only by experts with experience in the
fields of electrical engineering / drive
technology

General Information :
18 Hardware Description CNC 0610510/12 CNC 61.00

:Automation System CNC 61.00
CNC 61.00 Hardware Description CNC 0610510/12 19
5 Automation System CNC 61.00
The CNC 61.00 is a digital control for high-dynamic servo drives. Synchronous and
asynchronous AC servo motors can be driven.
The power and the control components of the CNC 61.00 form a compact unit. The
fields of application are, among others,
Xpositioning applications
Xvariable speed applications
Xtorque control
Xpress functions
Xnut setting functions
Xelectronic shafts
Xelectronic gears
Xdisk cam functions
Apart from the drive functions, the CNC 61.00 provides PLC functions and the pos-
sibility to control dialogs via a control terminal.
The CNC 61.00 can be used independently or can be connected with a higher-rank-
ing control (e.g. PLC, industrial PC, etc.). If several CNC 61.00 modules are net-
worked, they can communicate with each other. Thus, the CNC 61.00 can be used
for applications depending on each other such as electronic shafts, "flying shears",
etc.
Complex control applications can be executed with the CNC 61.00. The large pro-
gram memory permits programming and execution of extensive processes.
The CNC 61.00 of the series 61.05 is only available as compact unit.
5.1 Hardware Design
The CNC 61.00 combines servo and control functions in one module. The hardware
consists of the following components:
Xdigital speed and position controller with a sampling time of 500 :s
Xpowerful output stages for various motor types and performance ranges
Xevaluation of either resolver, Hall effect sensors, incremental encoders or sine/
cosine encoders
Xserial interface with a level according to RS232/485
Xeight galvanically separated inputs and outputs
Xadditional analog input
Xtwo angle pulse inputs and one angle pulse output (also usable for SSI encod-
ers)
XSIEB & MEYER IO interface for further 128 digital inputs/outputs
Xoptional MODLINK interface
Xoptional CAN bus
Xoptional Ethernet interface

Automation System CNC 61.00 :
20 Hardware Description CNC 0610510/12 CNC 61.00
The CNC 61.00 can be expanded by supplementary plug-in modules:
Xtwo analog inputs, 12 bits
Xtwo analog outputs, 12 bits
XINTERBUS interface
XPROFIBUS interface
Xtwo serial interfaces
Xconnection of two active/passive transducers
Xbattery-buffered RAM expansion and real-time clock
Due to the digitization, nearly all parameters can be adjusted via the software.
Possible arising errors are indicated as error code by LEDs on the front panel. Eval-
uated errors are, among others, overvoltage, undervoltage, tracking error, limit
switch and emergency stop.
5.2 Programming
Executable programs (application program) are created with the CNC 61.00 system
software on a PC.
Machine functions are programmed in application programs consisting of command
sequences that specify, for example, movement, PLC functions or reactions to user
inputs. The CNC 61.00 executes programmed commands while the application pro-
gram is running.
The commands have a uniform structure and permit compact programming. The
user will only need some commands due to the sophisticated command repertoire.
For parameterizing nut setting and pressing processes in a comfortable way, special
software interfaces are available.
5.3 Performance Features
Emphasis is put on the following performance features of the SIEB & MEYER auto-
mation system CNC 61.00:
Xsingle-phase power supply for lower motor powers in the 230 VACversion
Xgalvanic separation between control and power components
Xextensive protective functions for motor and CNC module, such as evalu-
ation of the thermal contact, I2t, etc.)
Xoutput for collective fault messages
Xshort circuit-proof (phase to phase, phase to ground)
Xoptimum evaluation of the encoder signals
Xhighly constant running, even at low speeds
Xhigh dynamics
Xself-controlled resolver adaptation and adjustment of up to 1.024 angle
pulses (version with resolver evaluation)