Festo VEAA Assembly instructions

Translation of the original instructions
© 2020 all rights reserved to Festo SE & Co. KG
1 About this document
1.1 Further applicable documents
All available documents for the product èwww.festo.com/pk.
User documentation
Name, type Contents
H-rail mounting, VAME-P7-T Assembly instructions
Mounting plate, VAME-P...-Y Assembly instructions
Manifold rail, VABM-P6-15.../-P7-18... Assembly instructions
Tab. 1 Documentation on the product
1.2 Product Labelling
– Observe the specifications on the product.
Warning Symbol
The following warning symbol can be seen on the product:
Symbol Meaning
If the housing is damaged (forexample due to cracks), protection against dangerous
voltage is no longer guaranteed.
– Do not start the device.
– Immediately shut down the device.
Tab. 2 Warning Symbol
2 Safety
2.1 Safety Instructions
– Only use the product in original status without unauthorised modifications.
– Only use the product if it is in a perfect technical condition and it is not dam-
aged in any way.
– Take into consideration the ambient conditions at the location of use.
– Prior to mounting, installation and maintenance work: Switch off power sup-
ply and secure it from being switched back on.
– When installing the product, ensure that it can only be accessed by author-
ised persons.
– Observe additional safety instructions in chapter è 8 Installation.
2.2 Intended use
The proportional-pressure regulator is intended to regulate a pressure propor-
tional to a specified setpoint value.
The product is intended for use in industrial environments.
2.3 Training of skilled personnel
Installation, commissioning, maintenance and disassembly should only be con-
ducted by qualified personnel.
The specialized personnel must be familiar with the installation and operation of
electrical and pneumatic control systems.
3 Further information
– Accessories èwww.festo.com/catalogue.
4 Service
Contact your regional Festo contact person if you have technical questions
èwww.festo.com.
5 Product overview
5.1 Functional principle
A built-in pressure sensor records the pressure at the working port and compares
this value with the setpoint value. In the event of deviations between the setpoint
value and actual value, the valve regulates until the outlet pressure has reached
the setpoint value.
Fig. 1 Pneumatic circuit symbol
5.2 Configuration
5.2.1 Product design
In-line valve
1LED
2M8 plug
3Working air port (2)
Fig. 2 View from front
1Compressed air port (1)
2Exhaust air port (3)
3Through-holes for mounting the
valve
Fig. 3 View from rear
Sub-base valve
1LED
2M8 plug
3Through-holes (2x) for mounting
the valve on the sub-base
Fig. 4 View from front
8114190
VEAA
Proportional-pressure regulator
8114190
2020-02b
[8114192]
Instructions|Assembly, Installation, Operating
Festo SE & Co. KG
Ruiter Straße 82
73734 Esslingen
Germany
[phone]
www.festo.com

1Working air port (2)
2Exhaust air port (3)
3Compressed air port (1)
Fig. 5 View from beneath
5.2.2 Product Variants
Characteristic Type code Description
Basic function VEAA Piezo proportional-pressure
regulator
L In-line valveValve type
B Sub-base valve
Valve function 3 3/3-way valve, normally closed
D2 0…2bar
D9 0…6bar
Pressure range
D11 0…10bar
F Flange/sub-basePneumatic connection
Q4 Push-in connector 4mm
V1 Voltage variant 0…10V
V2 Voltage variant 0…5V
Setpoint value input
A4 Current variant 4…20mA
V1 Voltage variant 0…10V
V2 Voltage variant 1…5V
Actual value output
A4 Current variant 4…20mA
Nominal operating voltage 1 24VDC
Electrical connection R1 M8 plug, 4-pin
Tab. 3 Product Variants
6 Transport and storage
– Store the product in a dry, UV- and corrosion-protected environment.
– Ensure short storage times.
7 Mechanical installation
1. Make sure there is sufficient space for the connecting cable and tubing con-
nections.
ÄThis will prevent kinks from forming in the connecting cables and the
tubing.
2. Place the valve as close to the consumer as possible.
ÄThis leads to improved control precision and shorter response times.
Options for mounting the valve:
– Mounting the in-line valve via 3lateral through-holes
– Mounting the in-line valve to H-rails using H-rail mounting VAME-P7-T
è 1.1 Further applicable documents
– Mounting the in-line valve to the mounting plate VAME-P6-Y
è 1.1 Further applicable documents
– Mounting the sub-base valve via 2through-holes using the sub-base
VABM-... è 1.1 Further applicable documents
8 Installation
8.1 Pneumatic Installation (In-line Valve)
1. Attach the tubing to the following connections:
– Compressed air port (1) è Fig.3
– Working air port (2) è Fig.2
2. Fit a silencer at the exhaust port (3) or provide for ducted exhaust air è Fig.3.
–
Operating medium
NOTICE!
Pay attention to compressed air quality.
Damage to property or loss of function from lubricated compressed air.
• Operate product only with unlubricated compressed air.
• Observe the requirements for compressed air quality èTechnical data.
8.2 Electrical Installation
WARNING!
Risk of injury due to electric shock.
• For the electric power supply, use only PELV circuits that ensure a reliable
electric disconnection from the mains network.
• Observe IEC60204-1/EN60204-1.
WARNING!
Risk of Injury due to Electric Shock.
If the housing is damaged (forexample due to cracks), protection against danger-
ous voltage is no longer guaranteed.
• Do not start the device.
• Immediately shut down the device.
1. If a screened cable is used: earth the shield at the cable end farther away
from the valve.
2. Install electrical connecting cable without squeezing, kinking or stretching.
3. Screw electrical connecting cable onto the M8 plug connector. Tightening
torque: maximum 0.3Nm
Connection Pin Allocation Wire colour1)
(NEBU-M8...)
1 + 24V DC BN
2 Setpoint value (+) WH
3 GND BU
4 Actual value (+) BK
1) in accordance with IEC 757
Tab. 4 Pin allocation for plug M8, 4-pin
9 Commissioning
1. Check the operating conditions and limit values èTechnical data.
2. Switch on compressed air supply.
3. Check pneumatic connection points for tightness.
4. Connect valve to a setpoint signal.
5. Switch on operating voltage.
10 Cleaning
1. Switch off the following energy sources to clean the outside:
– Compressed air
– Operating voltage
2. Clean the outside of the product with a soft cloth. Do not use aggressive
cleaning agents.
11 Malfunctions
11.1 Diagnostics
LED
indicator
Status and meaning
LED lights up green:
– The operating voltage is present and within the permissible range.
– No error is present.
– The setpoint signal is in the permissible range (0…10.8V or 2.5…20.5mA).
LED flashes red:
–The operating voltage is above the permissible range (>29V).
LED flashes alternately red and green:
–The setpoint signal is above the permissible range (>10.8V or >20.5mA).
–The setpoint signal is below the permissible range (<2.5mA)
LED is off:
– No operating voltage applied.
–The operating voltage is below the permissible range (<19V).
Tab. 5 LED
11.2 Fault clearance
Fault description Cause Remedy
Operating voltage not applied Check the operating voltage
connection.
No setpoint voltage Check the controller and con-
nection.
Valve does not respond.
No/insufficient compressed air
supply
Check compressed air supply.
Flow rate is too low. Restriction of the flow cross
section due to connection tech-
nology (swivel fittings).
Use alternative connection
technology.

Fault description Cause Remedy
Pressure remains constant des-
pite change to setpoint specific-
ation.
Supply cable breakage; the last
output pressure set is main-
tained but not regulated. Slow
pressure drop due to leakage.
Replace supply cable.
Setpoint value not reached. Supply pressure p1 is too low. Increase supply pressure p1.
Observe the max. permissible
operating pressure
è 14 Technical Data.
Tab. 6
12 Dismounting
1. Switch off setpoint voltage.
2. Switch off operating voltage.
3. Switch off compressed air supply.
4. Remove electrical connecting cables.
5. Remove compressed air lines.
6. Dismantle the product.
13 Disposal
ENVIRONMENT!
Send the packaging and product for environmentally sound recycling in accord-
ance with the current regulations èwww.festo.com/sp.
14 Technical Data
Property Specification/value
Design Proportional-pressure regulator
Mounting position Any
Compressed air to ISO 8573-1:2010 [6:4:4]Operating medium
Inert gases
Note on the operating medi-
um
Lubricated operation not possible
CE marking
(declaration of conformity
èwww.festo.com/sp)
In accordance with EU-EMC Directive1)
Degree of protection IP65 (fully installed)
Climate class to EN60721 3K3
Nominal operating voltage [VDC] 24
Operating voltage range [VDC] 19…29
Permissible residual ripple of
operating voltage
[%] 10
Maximum current consump-
tion
[mA] 80
Maximum signal line length [m] <30
Maximum permissible input pressure
VEAA-...-D2-... [bar]
VEAA-...-D9-... [bar]
VEAA-...-D11-... [bar]
11
Pressure control range
VEAA-...-D2-... [bar] 0.01…2
VEAA-...-D9-... [bar] 0.03…6
VEAA-...-D11-... [bar] 0.05…10
Accuracies
Absolute accuracy [%] £0.75FS (full scale)
Repetition accuracy [%] ±0.4FS (full scale)
Hysteresis [%] <0.25FS (full scale)
Linearity error [%] <0.5FS (full scale)
Analogue output [%] 2FS (full scale)
Permissible temperature range
Environment [°C] 0…+50
Medium [°C] +5…+50 (non-condensing)
Storage [°C] –20…+70
Setpoint value
Analogue input
(current variant)
[mA] 4…20
Analogue input
(voltage variant -V1-)
[V] 0…10
Analogue input (voltage
variant -V2-)
[V] 0…5
Input resistance setpoint value
at 4…20mA [W]250
at 0…10V [kW]10
at 0…5V [kW]10
Property Specification/value
Actual value
Analogue output
(current variant)
[mA] 4…20
Analogue output
(voltage variant -V1-)
[V] 0…10
Analogue output
(voltage -V2-)
[V] 1…5
Vibration resistance/shock resistance (as per IEC 60068)
Note Explanation of the severity levels (SG)
è Tab. 8 Features of severity level (SL)
Vibration (part 2 - 6)
Mounting via through-holes SG2
Mounting on H-rail, mounting
plate, manifold rail
SG1
Shock (part 2 – 27)
Mounting via through-holes SG2
Mounting on H-rail, mounting
plate, manifold rail
SG1
Continuous shock (part 2 – 27)
Mounting via through-holes SG1
Mounting on H-rail, mounting
plate, manifold rail
SG1
Materials
Housing PA, PAMX
Screws Heat-treated steel
Galvanised steel
Seals NBR
Adapter plate Wrought aluminium alloy
Weight
Weight [g] Approx. 55
Weight [g] Approx. 55
1) The component is intended for industrial use. Outside industrial environments, e.g.in commercial and res-
idential/mixed-use areas, it may be necessary to take measures to suppress radio interference.
Tab. 7 General Technical Data
Features of severity level (SL)
Vibration load
Frequency range [Hz] Acceleration [m/s2] Deflection [mm]
SL1 SL2 SL1 SL2 SL1 SL2
2…8 2…8 – – ±3.5 ±3.5
8…27 8…27 10 10 – –
27…58 27…60 – – ±0.15 ±0.35
58…160 60…160 20 50 – –
160…200 160…200 10 10 – –
Shock load
Acceleration [m/s2] Duration [ms] Shocks per direction
SL1 SL2 SL1 SL2 SL1 SL2
±150 ±300 11 11 5 5
Continuous shock load
Acceleration [m/s2] Duration [ms] Shocks per direction
±150 6 1000
Tab. 8 Features of severity level (SL)