Siemens SINUMERIK 840D Manual

Operator’s Guide 03/2004 Edition
sinumerik
SINUMERIK 840D/840Di/810D
Handheld Terminal 6
HT6

SINUMERIK 840D/840Di/810D
Handheld Terminal 6
HT 6
03.04 Edition
Operator's Guide
Introduction 1
User interface 2
Parameters
operating area 3
Program
operating area 4
Machine
operating area
Hand-controlled
operation
5
Machine
operating area
Automatic mode
6
Teach-in
operating area 7
Services
operating area 8
Diagnostics
operating area 9
Start-up
operating area 10
Appendix A
Valid for
Control Software version
SINUMERIK 840D powerline 7
SINUMERIK 840DE (export version) powerline 7
SINUMERIK 840Di 3
SINUMERIK 840DiE (export version) 3
SINUMERIK 810D powerline 7
SINUMERIK 810DE (export version) powerline 7

SINUMERIK® Documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is indicated by the code in the "Remarks" columns.
Status code in the "Remarks" column:
A .... New documentation.
B .... Unrevised reprint with new Order No.
C .... Revised edition with new status.
If factual changes have been made on the page since the last edition, this is indicated by a
new edition coding in the header on that page.
Output Order No. Remarks
06.00 6FC5298-0AD60-0BP0 A
11.00 6FC5298-0AD60-0BP1 C
06.02 6FC5298-0AD60-0BP2 C
03.04 6FC5298-0AD60-0BP3 C
This manual is also included in the documentation on CD-ROM (DOCONCD)
Edition Order No. Remarks
09.04 6FC5298-7CA00-0BG1 C
Trademarks
SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIROTEC®, SINUMERIK® and SIMODRIVE® are Siemens
trademarks. Other product names used in this documentation may be trademarks which, if used by third parties,
could infringe the rights of their owners.
More information is available on the Internet at:
http://www.siemens.com/motioncontrol
This document was produced with WinWord V 7.0
and Designer V 7.0.
The reproduction, transmission or use of this document or its contents is not
permitted without express written authority. Offenders will be liable for damages.
All rights, including rights created by patent grant or registration or a utility model
or design, are reserved.
© Siemens AG, 1995 - 2004. All rights reserved.
Other functions not described in this documentation might be executable in the
control. This does not, however, represent an obligation to supply such functions
with a new control or when servicing.
We have checked the contents of this manual for agreement with the hardware and
software described. Nonetheless, differences might exist and therefore we cannot
guarantee that they are completely identical. The information contained in this
document is, however, reviewed regularly and any necessary changes will be
included in the next edition. We welcome all recommendations and suggestions.
Subject to change without prior notice
Order No. 6FC5298-0AD60-0BP3
Printed in Germany
Siemens-Aktiengesellschaft.

0 03.04 Preface
Intended use
0
Preface
Structure of the
Documentation
The SINUMERIK documentation is organized in 3 parts:
• General Documentation
• User Documentation
• Manufacturer/Service Documentation
Audience This document is designed for machine tool users. The document
describes in detail all the technical facts an operator needs to
understand to operate the SINUMERIK 840D, 840Di, 810D control
systems.
Hotline If you have any questions, please get in touch with our hotline:
A&D Technical Support
Phone.: [phone] - 222
Fax: [phone] - 223
If you have any questions about the documentation (suggestions,
corrections etc.), please send a fax or e-mail to:
Fax: [phone] - 2176
E-mail: motioncontrol.[email protected]
Fax form: See the reply form at the end of the document.
Internet address http://www.siemens.com/motioncontrol
SINUMERIK 840D
powerline
SINUMERIK 810D
powerline
Since 09.2001, improved-performance versions of
• SINUMERIK 840D powerline and
• SINUMERIK 840DE powerline (export version)
have been available. The hardware description below contains a list
of the available powerline modules:
References: /PHD/ SINUMERIK 840D Configuration Manual
Since 12.2001, improved-performance versions of
• SINUMERIK 810D powerline and
• SINUMERIK 810DE powerline (export version)
have been available. The hardware description below contains a list
of the available powerline modules:
References: /PHC/ SINUMERIK 810D Configuration Manual
Validity Thie Operator’s Guide applies to the following controls:
SINUMERIK 840D SINUMERIK 840Di SINUMERIK 810D
with the handheld terminal (HT) 6, SW 6.4.
Siemens AG, 2004. All rights reserved.
SINUMERIK 840D/840Di/810D Operator's Guide Handheld Terminal 6 (BAH) - 03.04 Edition v

0 Preface 03.04
Intended use
0
Standard scope This Operator’s Guide describes the functionality of the standard
scope. Extensions or changes made by the machine tool
manufacturer are documented by the machine tool manufacturer.
Please contact your local Siemens office for more detailed information
about other SINUMERIK 840D, 810D publications and publications
that apply to all SINUMERIK controls (e.g. universal interface,
measuring cycles, etc.).
Other functions not described in this documentation might be
executable in the control. This does not, however, represent an
obligation to supply such functions with a new control or when
servicing.
Validity Catalog NC 60 is decisive in terms of the validity of the functions
/BU/ Machine Tools, catalog NC 60
Layout of the
descriptions
Wherever sensible and possible, all functions and operating options
have been described using the same internal structure. By structuring
the explanations in different information levels, we have made it
possible for users to specifically access the required information.
Explanation of symbols
Function
This theoretical part serves as a learning document, particularly for
those who are new to the world of NC applications. Important
information about understanding operating functions is offered to
users at this point.
You should work through the manual at least once to get an overview
of the operational scope and performance capability of your
SINUMERIK control.
Operating sequence
This point shows the sequence of key operations which need to be
executed. Any inputs or additional information required in the
individual operating steps are described next to the pictures of the
keys.
Siemens AG, 2004. All rights reserved.
vi SINUMERIK 840D/840Di/810D Operator's Guide Handheld Terminal 6 (BAH) - 03.04 Edition

0 03.04 Preface
Intended use
0
Other information
For safety reasons some functions are locked against unauthorized
access. The machine manufacturer can influence or change the
described functional behavior. Always refer to the information and
specifications provided by the machine manufacturer.
The following notes used in the documentation are of special
significance:
Notes
This symbol is always displayed in this document to draw your
attention to an important item of information in a more complex
description.
In this documentation you will find the symbol shown on the left with a
reference to an ordering data option. The function described will
only be executable if the control contains the designated option.
Warnings The following warning notices with varying degrees of significance
are used in the document:
Danger
This symbol indicates that death, severe personal injury or substantial
property damage will result if proper precautions are not taken.
Warning
This symbol indicates that death, severe personal injury or substantial
property damage may result if proper precautions are not taken.
Caution
This warning (with the triangular symbol) means that minor physical
injury can occur if the appropriate precautions are not taken.
Caution
This symbol (without a warning triangle) indicates that damage to
property may result if proper precautions are not taken.
Siemens AG, 2004. All rights reserved.
SINUMERIK 840D/840Di/810D Operator's Guide Handheld Terminal 6 (BAH) - 03.04 Edition vii

0 Preface 03.04
Intended use
0
Notice
This warning means that an undesirable result or an undesirable state
can occur if the information is ignored.
Reference notes
You will find this symbol wherever further information on a particular
topic can be looked up in specialist literature.
A complete list of available literature is included in the Appendix of
this Operator's Guide.
Principle Your SIEMENS 840D, 810D is designed using state-of-the-art
technology in conformity with recognized safety regulations,
standards and specifications.
Supplementary devices The applications of SIEMENS controls can be expanded by adding
special additional devices, equipment and expansions supplied by
SIEMENS.
Personnel Only properly trained, authorized and reliable personnel must be
allowed to use this equipment. No-one without the necessary training
must be allowed to operate the control, even temporarily.
The areas of responsibility assigned to personnel involved in setting
up, operating and maintaining the equipment must be clearly
specified and their compliance verified.
Procedure Before the control is started up, personnel responsible for its
operation must have read and understood the Operator's Guides. The
company using this equipment is also obliged to carry out
continuous monitoring of the overall technical condition of the
equipment (with a view to identifying externally visible defects and
damage as well as changes in the operating behavior of the control).
Siemens AG, 2004. All rights reserved.
viii SINUMERIK 840D/840Di/810D Operator's Guide Handheld Terminal 6 (BAH) - 03.04 Edition

0 03.04 Preface
Intended use
0
Service Repairs to equipment may only be carried out by personnel specially
trained and qualified for the application in question in accordance
with the provisions specified in the maintenance and servicing guides.
All relevant safety regulations must be followed.
The following are deemed as improper usage and exclude the
manufacturer from all liability:
Any usage or application incompatible with or beyond the scope of
the items specified above.
Cases where the control is operated in a technically imperfect
condition, without due provision for safety considerations and/or
hazards, or in contravention with any of the instructions in the relevant
documentation.
Cases where faults which could affect safety are not remedied before
starting up the control.
Any modification, bypassing or decommissioning of equipment on
the control whose intended purpose is to ensure proper functioning,
unrestricted use of equipment and/or active and passive safety.
Unforeseen danger can arise with regard to:
• life and limb of personnel,
• the control, machine or other assets of the owner and the user.

Siemens AG, 2004. All rights reserved.
SINUMERIK 840D/840Di/810D Operator's Guide Handheld Terminal 6 (BAH) - 03.04 Edition ix

0 Preface 03.04
Intended use
0
Siemens AG, 2004. All rights reserved.
xSINUMERIK 840D/840Di/810D Operator's Guide Handheld Terminal 6 (BAH) - 03.04 Edition

0 03.04 Table of Contents 0
Table of Contents
Introduction 1-15
1.1 Functionality.............................................................................................................. 1-16
1.1.1 General ..................................................................................................................... 1-16
1.2 Operating areas ........................................................................................................ 1-17
1.3 Handling information ................................................................................................. 1-18
User interface 2-19
2.1 Introduction ............................................................................................................... 2-20
2.2 Display ...................................................................................................................... 2-21
2.2.1 Status indicator ......................................................................................................... 2-22
2.2.2 Alarm display.............................................................................................................2-22
2.2.3 Dialog window........................................................................................................... 2-23
2.2.4 Dialog line ................................................................................................................. 2-23
2.2.5 Softkey display .......................................................................................................... 2-23
2.3 Operating devices ..................................................................................................... 2-23
2.3.1 Machine control keys ................................................................................................ 2-24
2.3.2 Softkeys .................................................................................................................... 2-25
2.3.3 Free keys .................................................................................................................. 2-25
2.3.4 Alphanumeric block................................................................................................... 2-25
2.3.5 Cursor block..............................................................................................................2-26
2.3.6 Other keys................................................................................................................. 2-26
2.3.7 Other operating devices............................................................................................ 2-26
2.3.8 Menus/operating areas ............................................................................................. 2-27
Parameters operating area 3-29
3.1 Introduction ............................................................................................................... 3-30
3.2 Tool offset .................................................................................................................3-31
3.2.1 Overview ................................................................................................................... 3-31
3.2.2 Correcting tool data................................................................................................... 3-32
3.2.3 Create new tool/new cutting edge ............................................................................ 3-33
3.3 R parameters ............................................................................................................ 3-34
3.4 Setting data ............................................................................................................... 3-35
3.4.1 General setting data.................................................................................................. 3-35
3.4.2 Channel-specific setting data.................................................................................... 3-36
3.4.3 Axis-specific setting data .......................................................................................... 3-37
3.5 Settable zero offset ................................................................................................... 3-38
3.5.1 Overview (ZO)........................................................................................................... 3-38
3.5.2 Offset (ZO) ................................................................................................................ 3-39
3.5.3 Rotation/Scale/Mirroring (ZO)................................................................................... 3-40
3.6 User data...................................................................................................................3-41
Siemens AG, 2004. All rights reserved.
SINUMERIK 840D/840Di/810D Operator's Guide Handheld Terminal 6 (BAH) - 03.04 Edition xi

0 Table of Contents 03.04
0
3.6.1 Overview ...................................................................................................................3-41
3.6.2 Displaying and modifying user data ..........................................................................3-42
3.6.3 Search user data.......................................................................................................3-43
Program operating area 4-45
4.1 Directories .................................................................................................................4-46
4.1.1 Workpiece overview ..................................................................................................4-47
4.1.2 Create new workpiece...............................................................................................4-48
4.1.3 Create new file ..........................................................................................................4-49
4.1.4 Parts programs/subroutines ......................................................................................4-50
4.1.5 Cycles........................................................................................................................4-52
4.1.6 Memory information...................................................................................................4-53
4.2 Editor in normal mode ...............................................................................................4-53
4.2.1 Edit program..............................................................................................................4-55
4.2.2 Text search................................................................................................................4-56
4.2.3 Positioning the cursor................................................................................................4-57
Manual Mode – Operating Area Machine 5-59
5.1 Introduction................................................................................................................5-60
5.2 Jog operating mode ..................................................................................................5-60
5.3 Reference point approach.........................................................................................5-63
5.4 Repositioning.............................................................................................................5-65
5.5 Increment ..................................................................................................................5-65
5.6 MDA operating mode ................................................................................................5-67
Automatic Mode – Operating Area Machine 6-69
6.1 Introduction................................................................................................................6-70
6.2 Program blocks .........................................................................................................6-70
6.2.1 Current block .............................................................................................................6-72
6.2.2 Block search..............................................................................................................6-72
6.2.3 Program level ............................................................................................................6-74
6.2.4 Program correction....................................................................................................6-74
6.2.5 Overstoring................................................................................................................6-75
6.2.6 Program control.........................................................................................................6-76
Teach-In 7-79
7.1 Introduction................................................................................................................7-80
7.2 Block selection ..........................................................................................................7-81
7.3 Inserting a block ........................................................................................................7-82
7.3.1 Inserting a block – circular motion ............................................................................7-85
7.3.2 Inserting a block - A-Spline (option)..........................................................................7-86
7.3.3 Specifying parameters ..............................................................................................7-86
7.4 Changing a block ......................................................................................................7-87
Siemens AG, 2004. All rights reserved.
xii SINUMERIK 840D/840Di/810D Operator's Guide Handheld Terminal 6 (BAH) - 03.04 Edition

0 03.04 Table of Contents 0
7.5 Replacing a block...................................................................................................... 7-88
7.6 Correction mode ....................................................................................................... 7-89
7.7 Example: Creating a new program with teaching ..................................................... 7-89
Data Transmission – Operating Area Services 8-91
8.1 Introduction ............................................................................................................... 8-92
8.2 Read in data.............................................................................................................. 8-92
8.2.1 Selecting a target directory ....................................................................................... 8-94
8.2.2 Transfer..................................................................................................................... 8-95
8.2.3 Save to clipboard ...................................................................................................... 8-96
8.2.4 Transfer directory (2nd clipboard)............................................................................. 8-96
8.2.5 Fault log .................................................................................................................... 8-97
8.2.6 Read in data from NC card ....................................................................................... 8-97
8.2.7 RS-232-C settings..................................................................................................... 8-98
8.2.8 RS-232-C settings, special functions...................................................................... 8-100
8.3 Output data ............................................................................................................. 8-101
8.3.1 Output Data to NC Card working window............................................................... 8-101
Messages, Service Displays, PLC Data – Operating Area Diagnosis 9-103
9.1 Introduction ............................................................................................................. 9-104
9.2 Alarms ..................................................................................................................... 9-104
9.3 Messages................................................................................................................ 9-105
9.4 Service displays ...................................................................................................... 9-105
9.4.1 Service axes............................................................................................................ 9-106
9.4.2 NC utilization........................................................................................................... 9-107
9.4.3 Communications log ............................................................................................... 9-108
9.4.4 Action log ................................................................................................................ 9-108
9.4.5 NCU version data.................................................................................................... 9-109
9.4.6 HMI version data..................................................................................................... 9-110
9.5 PLC ......................................................................................................................... 9-110
9.5.1 PLC status............................................................................................................... 9-111
9.5.2 Date/time................................................................................................................. 9-113
9.6 Remote diagnosis ................................................................................................... 9-114
Machine Data, NC Start-Up, System Parameters – Operating Area
Start-Up 10-115
10.1 Introduction ........................................................................................................... 10-116
10.2 Machine data ........................................................................................................ 10-117
10.2.1 General machine data........................................................................................... 10-118
10.2.2 Channel-specific machine data............................................................................. 10-120
10.2.3 Axis-specific machine data ................................................................................... 10-120
10.2.4 Drive configuration ................................................................................................ 10-121
Siemens AG, 2004. All rights reserved.
SINUMERIK 840D/840Di/810D Operator's Guide Handheld Terminal 6 (BAH) - 03.04 Edition xiii

0 Table of Contents 03.04
0
Siemens AG, 2004. All rights reserved.
xiv SINUMERIK 840D/840Di/810D Operator's Guide Handheld Terminal 6 (BAH) - 03.04 Edition
10.2.5 Drive-specific machine data ..................................................................................10-121
10.2.6 Display-specific machine data...............................................................................10-123
10.3 NC startup .............................................................................................................10-124
10.3.1 NCK address .........................................................................................................10-124
10.4 PLC........................................................................................................................10-126
10.5 HMI startup............................................................................................................10-126
10.5.1 Language selection ...............................................................................................10-127
10.5.2 Action log...............................................................................................................10-128
10.5.3 DOS editor.............................................................................................................10-128
10.6 Setting the system parameters .............................................................................10-129
10.6.1 LCD contrast .........................................................................................................10-130
10.6.2 Backlighting ...........................................................................................................10-130
10.6.3 Changing the language .........................................................................................10-130
10.6.4 Processing the password ......................................................................................10-131
Appendix A-133
A Abbreviations.......................................................................................................... A-134
B Terms ..................................................................................................................... A-144
C References ............................................................................................................. A-167
D Index.........................................................................................................................I-181

1 03.04 Introduction 1
Introduction
1.1 Functionality ..............................................................................................................1-16
1.1.1 General ..................................................................................................................... 1-16
1.2 Operating areas ........................................................................................................ 1-17
1.3 Handling information ................................................................................................. 1-18
Siemens AG, 2004. All rights reserved.
SINUMERIK 840D/840Di/810D Operator's Guide Handheld Terminal 6 (BAH) - 03.04 Edition 1-15

1 Introduction 03.04
1.1 Functionalit
y
1
1.1 Functionality
1.1.1 General
SINUMERIK 840D, 840Di and 810D are CNC control systems
(Computerized Numerical Control) for machine tools, handling
systems and special machines.
The HT 6 has HMI and MCP functionalities and can be connected in
place of or in addition to an HMI/MCP.
(HT 6 = Handheld Terminal with approx. 6-inch display (measured
diagonally),
HMI = Human Machine Interface,
MCP = Machine Control Panel)
HMI functions which can be realized:
• Displaying states and messages,
• Programming parts programs via an editor,
• Changing machine data,
• Actual value display,
• Selection of parts programs,
• Displaying the program sequence chart,
• Teaching via teaching formulae
• Program correction, repositioning,
• Program control (SBL1, SBL2),
• Archiving and loading of data via RS-232-C,
• Acknowledging messages/alarms.
MCP functions which can be realized:
Starting and stopping programs,
Changing the mode of operation,
Manual traversing (jogging) (continuous/incremental),
Changing the override
• Resetting programs.
Siemens AG, 2004. All rights reserved.
1-16 SINUMERIK 840D/840Di/810D Operator's Guide Handheld Terminal 6 (BAH) - 03.04 Edition

1 03.04 Introduction
1.2 O
p
eratin
g
areas
1
1.2 Operating areas
In the control system, the basic functions are grouped into the
following operating areas (light areas in the diagram):
Operating
areas
Program
Machine Parameters
Services
Machine data,
language,
keyword,
PLC status
Tool offsets,
R parameters,
Setting data,
Working
through
parts programs,
Monitoring,
sequence
charts,
actual values,
channel
switchover,
Program control,
Diagnostics
Alarm displays,
messages,
service displays,
PLC status
Commissioning
V.24 services,
NC card
Creating,
managing
parts programs
Monitoring and
changing global
user data
Zero
offset,
Teaching parts
programs
Operating areas chart
All functions can be accessed by the user via the user interface of the
HT 6.
The user interface comprises:
• on the front
− a display unit with 16 - 20 lines, each with 38 - 52 characters
(depending on the settings selected by the machine
manufacturer),
− various blocks of input keys,
− an override rotary button and
− an EMERGENCY OFF button,
• on the rear
− two agreement buttons
Siemens AG, 2004. All rights reserved.
SINUMERIK 840D/840Di/810D Operator's Guide Handheld Terminal 6 (BAH) - 03.04 Edition 1-17

1 Introduction 03.04
1.3 Handlin
g
information
1
Siemens AG, 2004. All rights reserved.
1-18 SINUMERIK 840D/840Di/810D Operator's Guide Handheld Terminal 6 (BAH) - 03.04 Edition
1.3 Handling information
Caution
The HT 6 must only be opened for service purposes by trained and
qualified engineers.
Exception: The user may dismantle the upper part of the housing in
order to replace the slide-in labels which are used to label the keys.
References /BH/Operator Components, Manual,
Section: Handheld Terminal HT 6, Labeling of Slide-in Labels
Warning
Electronic components inside the HT 6 can be electrically destroyed if
they are touched inappropriately.
Before using any operating devices on the HT 6:
• Please read through the explanations provided in this document
first (particularly Section 2 "User interface", as this knowledge is
a pre-requisite for understanding the remaining chapters).
• Read the documents supplied by the machine manufacturer.
Machine manufacturer
Please refer to the machine manufacturer's specifications.
Note
The degree of protection IP54 can only be ensured if all of the
interfaces of the HT 6 are closed off with a cover.


2 03.04 User interface 2
User interface
2.1 Introduction................................................................................................................2-20
2.2 Display....................................................................................................................... 2-21
2.2.1 Status indicator ......................................................................................................... 2-22
2.2.2 Alarm display............................................................................................................. 2-22
2.2.3 Dialog window ........................................................................................................... 2-23
2.2.4 Dialog line ................................................................................................................. 2-23
2.2.5 Softkey display .......................................................................................................... 2-23
2.3 Operating devices ..................................................................................................... 2-23
2.3.1 Machine control keys ................................................................................................ 2-24
2.3.2 Softkeys .................................................................................................................... 2-25
2.3.3 Free keys .................................................................................................................. 2-25
2.3.4 Alphanumeric block................................................................................................... 2-25
2.3.5 Cursor block .............................................................................................................. 2-26
2.3.6 Other keys................................................................................................................. 2-26
2.3.7 Other operating devices............................................................................................ 2-26
2.3.8 Menus/operating areas ............................................................................................. 2-27
Siemens AG, 2004. All rights reserved.
SINUMERIK 840D/840Di/810D Operator's Guide Handheld Terminal 6 (BAH) - 03.04 Edition 2-19

2 User interface 03.04
2.1 Introduction
2
2.1 Introduction
User interface
User interface of the handheld terminal HT 6
The user interface of the HT 6 comprises:
• EMERGENCY OFF button
• Override rotary button
• Control key block with machine functions
• Display
• (Jog) traversing keys
• "Operating area", "Help" and "Recall" buttons
• Row of softkeys
• Special keys S1/S2
• Function key block U1, ..., U8
• Alphanumeric block with switchover button
• Cursor block
• Input key
Override rotary button
EMERGENCY
Control
keys
Displa
y
Softkeys
Traversing keys
Operat.
area
Help
Recall
Special keys *)
Function keys *)
Cursor block
A
lphanumeric
block *) customer
configurable
Siemens AG, 2004. All rights reserved.
2-20 SINUMERIK 840D/840Di/810D Operator's Guide Handheld Terminal 6 (BAH) - 03.04 Edition