Siemens RUGGEDCOM RX5000 User manual

RUGGEDCOM RX5000
Installation Guide
2/2014
Preface
Introduction 1
Installing the Device 2
Communication Ports 3
Technical Specifications 4
Dimension Drawings 5
Certification 6
RC1058-EN-02

RUGGEDCOM RX5000
Installation Guide
ii
Copyright © 2014 Siemens AG
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appreciate any suggested improvements. We reserve the right to make technical improvements without notice.
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Security Information
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and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens ’ products and solutions
undergo continuous development. Siemens recommends strongly that you regularly check for product updates.
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and integrate each component into a holistic, state-of-the-art industrial security concept. Third-party products that may be in use should also
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Warranty
Siemens warrants this product for a period of five (5) years from the date of purchase, conditional upon the return to factory for maintenance
during the warranty term. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall render all
warranties null and void. The warranties set forth in this article are exclusive and are in lieu of all other warranties, performance guarantees
and conditions whether written or oral, statutory, express or implied (including all warranties and conditions of merchantability and fitness for
a particular purpose, and all warranties and conditions arising from course of dealing or usage or trade). Correction of nonconformities in the
manner and for the period of time provided above shall constitute the Seller’s sole liability and the Customer’s exclusive remedy for defective
or nonconforming goods or services whether claims of the Customer are based in contract (including fundamental breach), in tort (including
negligence and strict liability) or otherwise.
For warranty details, visit www.siemens.com/ruggedcom or contact a Siemens customer service representative.

RUGGEDCOM RX5000
Installation Guide Table of Contents
iii
Table of Contents
Preface ................................................................................................................ v
Alerts .................................................................................................................................................. v
Related Documents ............................................................................................................................. v
Accessing Documentation .................................................................................................................... v
Training .............................................................................................................................................. vi
Customer Support .............................................................................................................................. vi
Chapter 1
Introduction .......................................................................................................... 1
1.1 Feature Highlights ........................................................................................................................ 1
1.2 Ports, Controls and Indicator LEDs ............................................................................................... 2
Chapter 2
Installing the Device ............................................................................................ 5
2.1 Mounting the Device .................................................................................................................... 6
2.1.1 Mounting the Device to a Rack .......................................................................................... 6
2.1.2 Mounting the Device to a Panel ......................................................................................... 7
2.2 Connecting Power ........................................................................................................................ 8
2.2.1 Installing/Removing Power Supplies ................................................................................... 9
2.2.1.1 Installing a Power Supply ........................................................................................ 9
2.2.1.2 Removing a Power Supply .................................................................................... 10
2.2.2 Connecting AC Power ..................................................................................................... 11
2.2.3 Connecting DC Power ..................................................................................................... 12
2.3 Grounding the Device ................................................................................................................. 13
2.4 Connecting the Failsafe Relay .................................................................................................... 14
2.5 Connecting to the Device ........................................................................................................... 14
2.6 Cabling Recommendations ......................................................................................................... 16
2.6.1 Protection On Twisted-Pair Data Ports .............................................................................. 16
2.6.2 Gigabit Ethernet 1000Base-TX Cabling Recommendations ................................................. 16
Chapter 3
Communication Ports ......................................................................................... 19
3.1 Serial Ports ................................................................................................................................ 20
3.2 Switch Ports .............................................................................................................................. 21
3.3 Copper Ethernet Ports ................................................................................................................ 21

Table of Contents
RUGGEDCOM RX5000
Installation Guide
iv
3.4 Fiber Optic Ethernet Ports .......................................................................................................... 22
3.5 SFP Optic Ethernet Ports ........................................................................................................... 23
3.5.1 Installing an SFP Optical Port .......................................................................................... 24
3.5.2 Removing an SFP Optical Port ......................................................................................... 24
3.6 Installing/Removing Modules ....................................................................................................... 25
3.6.1 Installing a Module .......................................................................................................... 25
3.6.2 Removing a Module ........................................................................................................ 26
3.7 Connecting Multiple RS485 Devices ............................................................................................ 27
Chapter 4
Technical Specifications ..................................................................................... 29
4.1 Power Supply Specifications ....................................................................................................... 29
4.2 Failsafe Relay Specifications ...................................................................................................... 29
4.3 Copper Ethernet Port Specifications ............................................................................................ 29
4.4 Fiber Optic Ethernet Port Specifications ....................................................................................... 30
4.4.1 Fast Ethernet (100 Mbps) Optical Specifications ................................................................ 30
4.4.2 Gigabit Ethernet (1 Gbps) Optical Specifications ................................................................ 31
4.5 Serial Port Specifications ............................................................................................................ 31
4.6 Operating Environment ............................................................................................................... 31
4.7 Mechanical Specifications ........................................................................................................... 32
Chapter 5
Dimension Drawings .......................................................................................... 33
Chapter 6
Certification ........................................................................................................ 35
6.1 Agency Approvals ...................................................................................................................... 35
6.2 FCC Compliance ........................................................................................................................ 35
6.3 Industry Canada Compliance ...................................................................................................... 36
6.4 EMI and Environmental Type Tests ............................................................................................. 36

RUGGEDCOM RX5000
Installation Guide Preface
Alerts v
Preface
This guide describes the RUGGEDCOM RX5000. It describes the major features of the device, installation,
commissioning and important technical specifications.
It is intended for use by network technical support personnel who are responsible for the installation,
commissioning and maintenance of the device. It is also recommended for use by network and system planners,
system programmers, and line technicians.
Alerts
The following types of alerts are used when necessary to highlight important information.
DANGER!
DANGER alerts describe imminently hazardous situations that, if not avoided, will result in death or
serious injury.
WARNING!
WARNING alerts describe hazardous situations that, if not avoided, may result in serious injury and/or
equipment damage.
CAUTION!
CAUTION alerts describe hazardous situations that, if not avoided, may result in equipment damage.
IMPORTANT!
IMPORTANT alerts provide important information that should be known before performing a procedure
or step, or using a feature.
NOTE
NOTE alerts provide additional information, such as facts, tips and details.
Related Documents
Other documents that may be of interest include:
•ROX II User Guide for the RX5000
Accessing Documentation
The latest Hardware Installation Guides and Software User Guides for most RUGGEDCOM products are
available online at www.siemens.com/ruggedcom.

Preface
RUGGEDCOM RX5000
Installation Guide
vi Training
For any questions about the documentation or for assistance finding a specific document, contact a Siemens
sales representative.
Training
Siemens offers a wide range of educational services ranging from in-house training of standard courses on
networking, Ethernet switches and routers, to on-site customized courses tailored to the customer's needs,
experience and application.
Siemens' Educational Services team thrives on providing our customers with the essential practical skills to make
sure users have the right knowledge and expertise to understand the various technologies associated with critical
communications network infrastructure technologies.
Siemens' unique mix of IT/Telecommunications expertise combined with domain knowledge in the utility,
transportation and industrial markets, allows Siemens to provide training specific to the customer's application.
For more information about training services and course availability, visit www.siemens.com/ruggedcom or
contact a Siemens sales representative.
Customer Support
Customer support is available 24 hours, 7 days a week for all Siemens customers. For technical support or
general information, please contact Customer Support at:
Toll Free (North America): 1 866 922 7975
International: [phone]
Website: http://support.automation.siemens.com

RUGGEDCOM RX5000
Installation Guide
Chapter 1
Introduction
Feature Highlights 1
Introduction
The RUGGEDCOM RX5000 is a high-port density routing and switching platform, designed to operate in
harsh environments.The RX5000 can withstand high levels of electromagnetic interference, radio frequency
interference, and a wide temperature range of -40 to 85 °C (-40 to 185 °F). The RX5000 is designed to meet the
challenging climatic and environmental demands found in utility, industrial, and military network applications.
The RX5000 's superior hardware design, coupled with the embedded RX5000 operating system, provides
improved system reliability for the most demanding network applications. The cyber security and networking
features make it ideally suited for creating secure Ethernet networks for mission critical, real-time, control
applications.
The RX5000 is a scalable, modular platform providing the ability to change the configuration as the network
grows and needs change.
The following sections provide more information about the RX5000:
•Section 1.1, “Feature Highlights”
•Section 1.2, “Ports, Controls and Indicator LEDs”
Section 1.1
Feature Highlights
Cyber Security Features
• Multi-level passwords
• SSH/SSL encryption
• Enable/disable ports, MAC-based port security
• Port-based network access control (802.1x)
• VLAN (802.1Q) to segregate and secure network traffic
• Integrated stateful firewall
• VPN/IPSEC
• Role-based access control
Ethernet Ports
• Up to 96 10/100Base-TX + 2 10/100/1000Base-TX copper ports
• Up to 48 100Base-FX optical ports
• Up to 2 Gigabit Ethernet ports
• Long-haul optics allow distances up to 90 km (56 mi)
• Multiple connector types: ST, MTRJ, LC, SC
Reliability in Harsh Environments
• Immunity to EMI and high voltage electrical transients:
▪ Zero-Packet-Loss Technology

Chapter 1
Introduction
RUGGEDCOM RX5000
Installation Guide
2 Ports, Controls and Indicator LEDs
▪ Meets IEEE 1613 (electric utility substations)
▪ Exceeds IEC 61850-3 (electric utility substations)
▪ Exceeds IEC 61800-3 (variable speed drive systems)
▪ Exceeds IEC 61000-6-2 (generic industrial environment)
• -40 to 85 °C (-40 to 185 °F) operating temperature (no fans within chassis or modules)
• Conformal coated printed circuit boards (optional)
Management Tools
• Web-based, SSH and CLI management interfaces
• SNMP v1, v2 and v3
• Rich set of diagnostics with configurable logging
• NETCONF
Modularity
• Up to 6 slots for line modules
• Up to 96 10/100Base-TX or 48 100Base-FX ports
Universal Power Supply Options
• Fully integrated, dual-redundant (optional) power supplies
• Universal high voltage ranges: 88-300 VDC or 85-264 VAC
• Terminal blocks for reliable maintenance-free connections
• CSA/UL 60950-1 safety approved to 85 °C (185 °F)
Section 1.2
Ports, Controls and Indicator LEDs
The individual modules on the RX5000 feature various ports, controls and indicator LEDs for configuring and
troubleshooting the device.

RUGGEDCOM RX5000
Installation Guide
Chapter 1
Introduction
Ports, Controls and Indicator LEDs 3
4
6
7
8
9
10
4
5
1
2
3
Figure 1: Modules
1. Control Module 2. Power Module 3. Line Module (Typical) 4. Alarm Indicator LED 5. Lamp Test/Alarm Cut-Off (LT/ACO) Button
6. Management Ethernet Port 7. Utility USB Port 8. RS232 Serial Console Port (DB9) 9. Compact Flash Card Port 10. Power
Module Indicator LEDs
When the RX5000 is configured for rack front mounting, these ports, controls and LEDs are located on the front
panel.
4
3
5 6
1
1
2
Figure 2: Front Panel
1. Power Module Indicator LEDs 2. Alarm Indicator LEDs 3. Utility USB Port 4. Management Ethernet Port 5. Lamp Test/Alarm Cut-
Off (LT/ACO) Button 6. RS232 Serial Console Port (DB9)
Power Module Indicator LEDs These LEDs indicate the status of the power modules.
• I = The power supply is receiving power
• O = The power supply is supplying power

Chapter 1
Introduction
RUGGEDCOM RX5000
Installation Guide
4 Ports, Controls and Indicator LEDs
Alarm Indicator LED The alarm indicator LED illuminates when an alarm condition exists.
Lamp Test/Alarm Cut-Off (LT/ACO) Button This button performs two functions:
• Press and hold this button to test all indicator LEDs
• Press and release this button to acknowledge an active alarm
Management Port This 10/100Base-T Ethernet port is used for system management that is out-of-band from
the switch fabric.
Utility USB Port The USB port can be used to upgrade the ROX II software or install files, such as
configuration files and featurekey files.
Compact Flash Card Port This port houses the 1 GB compact flash card which contains active and backup
installations of ROX II, along with the configuration database and other system data.
RS232 Serial Console Port This port is for interfacing directly with the device and accessing initial management
functions.

RUGGEDCOM RX5000
Installation Guide
Chapter 2
Installing the Device
5
Installing the Device
The following sections describe how to install the device, including mounting the device, connecting power, and
connecting the device to the network.
DANGER!
Electrocution hazard – risk of serious personal injury and/or damage to equipment. Before performing
any maintenance tasks, make sure all power to the device has been disconnected and wait
approximately two minutes for any remaining energy to dissipate.
WARNING!
Burn hazard – risk of serious personal injury. Avoid contact with the surface of the unit. The metal
surface may be hot due to the high allowable ambient temperature per specification.
Éviter tout contact avec la surface. La surface métallique peut être chaude a cause d'une température
ambiante élevée selon les spécifications. S.V.P. se référer à la version française de ce guide pour les
détails.
WARNING!
Radiation hazard – risk of serious personal injury. This product contains a laser system and is
classified as a CLASS 1 LASER PRODUCT. Use of controls or adjustments or performance of
procedures other than those specified herein may result in hazardous radiation exposure.
IMPORTANT!
This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall
render all warranties null and void.
Changes or modifications not expressly approved by Siemens AG could invalidate specifications, test
results, and agency approvals, and void the user's authority to operate the equipment.
IMPORTANT!
This product should be installed in a restricted access location where access can only be gained by
authorized personnel who have been informed of the restrictions and any precautions that must be
taken. Access must only be possible through the use of a tool, lock and key, or other means of security,
and controlled by the authority responsible for the location.
•Section 2.1, “Mounting the Device”
•Section 2.2, “Connecting Power”
•Section 2.3, “Grounding the Device”
•Section 2.4, “Connecting the Failsafe Relay”
•Section 2.5, “Connecting to the Device”
•Section 2.6, “Cabling Recommendations”

Chapter 2
Installing the Device
RUGGEDCOM RX5000
Installation Guide
6 Mounting the Device
Section 2.1
Mounting the Device
The RX5000 is designed for maximum mounting and display flexibility. It can be equipped with adapters that allow
it to be installed in a 48 cm (19 in) rack or directly on a panel.
NOTE
For detailed dimensions of the device with mounting hardware installed, refer to Chapter 5, Dimension
Drawings.
The following sections describe the various methods of mounting the device:
•Section 2.1.1, “Mounting the Device to a Rack”
•Section 2.1.2, “Mounting the Device to a Panel”
Section 2.1.1
Mounting the Device to a Rack
For installations, the RX5000 can be equipped with adapters pre-installed at the front or rear of the chassis.
Additional adapters are provided to further secure the device in high-vibration or seismically active locations.
To secure the device to a standard 48 cm (19 in) rack, do the following:
1. Make sure the adapters are installed on the correct side of the chassis.
• To make the modules and ports accessible, install the adapters at the rear of the chassis
• To make the management ports and LEDs accessible, install the adapters at the front of the chassis
NOTE
The chassis features multiple mounting holes, allowing the adapters to be installed up to 25 mm (1
in) from the face of the device.

RUGGEDCOM RX5000
Installation Guide
Chapter 2
Installing the Device
Mounting the Device to a Panel 7
1
2
3
1
2
3
Figure 3: Adaptors
1. Rear 2. Front 3. Adaptor
2. If required, install adapters on the opposite side of the device to protect from vibrations.
3. Insert the device into the rack.
NOTE
Since heat within the device is channelled to the enclosure, it is recommended that 1 rack-unit
of space, or 44 mm (1.75 in), be kept empty above the device. This allows a small amount of
convectional airflow.
Forced airflow is not required. However, any increase in airflow will result in a reduction of ambient
temperature and improve the long-term reliability of all equipment mounted in the rack space.
4. Secure the adapters to the rack using the supplied hardware.
Section 2.1.2
Mounting the Device to a Panel
For panel installations, the RX5000 can be equipped with adapters pre-installed on each side of the chassis. The
adapters allow the device to be attached to a panel using screws.
To mount the device to a panel, do the following:
1. Place the device against the panel and align the adapters with the mounting holes.

Chapter 2
Installing the Device
RUGGEDCOM RX5000
Installation Guide
8 Connecting Power
1
2
2
Figure 4: Panel Mounting
1. Screw 2. Adaptor
2. Install the supplied screws to secure the adapters to the panel. Make sure the screws are torqued to 2 ± 0.1
N·m (18 ± 1 lbf-in)
Section 2.2
Connecting Power
The RX5000 supports dual redundant AC and/or DC power supplies that can be installed in any combination. The
use of two power modules is recommended to provide redundancy and load balancing.
The RX5000 is equipped with a screw-type terminal block, which provides power to both power supplies. The
terminal block is installed using Philips screws and compression plates, allowing either bare wire connections or
crimped terminal lugs. Use #6 size ring lugs for secure, reliable connections under severe shock or vibration.
IMPORTANT!
• In an AC/DC power arrangement, the placement of the AC and DC power supplies is not slot-
dependent. Either power module slot can be used for AC or DC power.
• For maximum redundancy in a dual power supply configuration, use two independent power
sources.
• Use only #16 gage copper wiring when connecting terminal blocks.
• For 125/230 VAC rated equipment, an appropriately rated AC circuit breaker must be installed.

RUGGEDCOM RX5000
Installation Guide
Chapter 2
Installing the Device
Installing/Removing Power Supplies 9
• For 125/250 VDC rated equipment, an appropriately rated DC circuit breaker must be installed.
• It is recommended to provide a separate circuit breaker for each power supply module.
• Equipment must be installed according to applicable local wiring codes and standards.
The following sections describe how to connect power to the device:
•Section 2.2.1, “Installing/Removing Power Supplies”
•Section 2.2.2, “Connecting AC Power”
•Section 2.2.3, “Connecting DC Power”
Section 2.2.1
Installing/Removing Power Supplies
The RX5000 supports dual redundant AC and/or DC power supplies that can be installed in any combination.
Slots for the removable power modules are located on the rear panel of the device.
1
2
Figure 5: Power Module Slots
1. Slot PS1 2. Slot PS2
DANGER!
Electrocution hazard – risk of serious personal injury or death. The device may have two power
supplies equipped, which may be connected to separate power sources. Make sure all power sources
are isolated before servicing the power supplies.
The following sections describe how to install, remove and connect the power supplies:
•Section 2.2.1.1, “Installing a Power Supply”
•Section 2.2.1.2, “Removing a Power Supply”
Section 2.2.1.1
Installing a Power Supply
To install a power supply, do the following:

Chapter 2
Installing the Device
RUGGEDCOM RX5000
Installation Guide
10 Removing a Power Supply
NOTE
The power supplies are hot swappable. It is not necessary to disconnect power to the device before
installing or removing a power supply.
1. Remove the blank power module assembly or, if equipped, the currently installed power supply. For
information about removing a power supply, refer to Section 2.2.1.2, “Removing a Power Supply”.
2. Insert the power supply into the empty slot. When power is supplied to the device, the top and bottom LEDs
on the power supply should be green, indicating that power is being received and supplied to the device.
3
2
1
Figure 6: Installing a Power Supply
1. Screws 2. Power Supply 3. Chassis
3. Hand-tighten the screws to secure the power supply.
Section 2.2.1.2
Removing a Power Supply
To remove a power supply, do the following:
NOTE
The power supplies are hot swappable. It is not necessary to disconnect power to the device before
Removing or removing a power supply.
1. Remove the screws that secure the power supply.
2. Pull the power supply from the chassis.

RUGGEDCOM RX5000
Installation Guide
Chapter 2
Installing the Device
Connecting AC Power 11
3
2
1
Figure 7: Removing a Power Supply
1. Screws 2. Power Supply 3. Chassis
3. Install the blank power module assembly into the empy slot to prevent the ingress of dust and dirt.
Section 2.2.2
Connecting AC Power
To connect AC power to the device, do the following:
DANGER!
Electrocution hazard – risk of death, serious personal injury and/or damage to the device. Make sure
the supplied cover is always installed over high voltage screw-type terminal blocks.
CAUTION!
Electrical hazard – risk of damage to equipment. Do not connect AC power cables to a DC power
supply terminal block. Damage to the power supply may occur.
NOTE
The terminal block is installed using Philips screws and compression plates, allowing either bare wire
connections or crimped terminal lugs. Use #6 size ring lugs for secure, reliable screws, which must be
removed to make connections.
1. Connect the positive wire from the power source to the live terminal on the terminal block.

Chapter 2
Installing the Device
RUGGEDCOM RX5000
Installation Guide
12 Connecting DC Power
1 2 3
Figure 8: AC Terminal Block Wiring
1. Live Terminal 2. Ground Terminal 3. Neutral Terminal
2. Connect the negative wire from the power source to the neutral terminal on the terminal block.
IMPORTANT!
If the ground terminals are not connected to safety Earth, the chassis ground connection must be
connected. For more information, refer to Section 2.3, “Grounding the Device”.
3. Using a braided wire or other appropriate grounding wire, connect the ground terminal to the chassis ground
connection. The ground terminal is used as the ground conductor for all surge and transient suppression
circuitry internal to the unit.
4. Connect the ground terminal on the power source to the ground terminal on the device. For more
information, refer to Section 2.3, “Grounding the Device”.
Section 2.2.3
Connecting DC Power
To connect DC power to the device, do the following:
NOTE
The terminal block is installed using Philips screws and compression plates, allowing either bare wire
connections or crimped terminal lugs. Use #6 size ring lugs for secure, reliable screws, which must be
removed to make connections.
1. Connect the positive wire from the power source to the positive terminal on the terminal block.

RUGGEDCOM RX5000
Installation Guide
Chapter 2
Installing the Device
Grounding the Device 13
+
1 2
3
Figure 9: DC Terminal Block Wiring
1. Live Terminal 2. Ground Terminal 3. Neutral Terminal
2. Connect the negative wire from the power source to the neutral terminal on the terminal block.
IMPORTANT!
If the ground terminals are not connected to safety Earth, the chassis ground connection must be
connected. For more information, refer to Section 2.3, “Grounding the Device”.
3. Using a braided wire or other appropriate grounding wire, connect the ground terminal to the chassis ground
connection. The ground terminal is used as the ground conductor for all surge and transient suppression
circuitry internal to the unit.
4. Connect the ground terminal on the power source to the ground terminal on the device. For more
information, refer to Section 2.3, “Grounding the Device”.
Section 2.3
Grounding the Device
If the ground terminal on the power supply module(s) is not connected to safety Earth, a connection must be
provided from the chassis ground terminal.
The RX5000 chassis ground terminal uses a #8-32 screw. It is recommended to terminate the ground connection
with a #8 ring lug and torque it to 3.4 N·m (30 lbf·in).

Chapter 2
Installing the Device
RUGGEDCOM RX5000
Installation Guide
14 Connecting the Failsafe Relay
2
1
Figure 10: Chassis Ground Connection
1. #8-32 Screw 2. #8 Ring Lug
Section 2.4
Connecting the Failsafe Relay
The failsafe relay on the Control Module (CM) can be configured to latch based on alarm conditions. The NO
(Normally Open) contact is closed when the unit is powered and there are no active alarms. If the device is not
powered or if an active alarm is configured, the relay opens the NO contact and closes the NC (Normally Closed)
contact.
21 3
Figure 11: Failsafe Alarm Relay Wiring
1. Normally Open 2. Common (Ground) 3. Normally Closed
Pin Function
NC Normally Closed
Common Ground
NO Normally Open
Section 2.5
Connecting to the Device
The following describes the various methods for accessing the ROX II console and Web interfaces on the device.
For more detailed instructions, refer to the ROX II User Guide for the RX5000.