Simplicity ZT3000 User manual

Parts Manual
Rev. 6/2008
ZT3000
Series Zero-Turn Rider & Mower Deck
TP 400-7330-H-CH-S
Mf
g
. No. Descri
p
tion
24HP Product
5900660 ZT3000B2444, 24HP B&S Rider w/44" Mower
5900662 ZT3000B2450, 24HP B&S Rider w/50" Mower
5900684 ZT3000B2450CE, 24HP B&S Rider w/50" Mower (CE/Export)
5101089
Part No.:

Table Of Content
s
Torque Specification Chart ..................................................................... Inside Back Cover
PRODUCT COMPONENTS PAGES
Main Frame & Front Suspension Group .............................................................................................................. 4
Rear Bumper Group ............................................................................................................................................. 6
Engine & PTO Group - 24 HP Briggs & Stratton ................................................................................................. 8
Instrument Control Panel Group .......................................................................................................................... 10
Pump Drive Group ................................................................................................................................................ 12
Motion Control Group ........................................................................................................................................... 14
Transmission SERVICE PARTS .......................................................................................................................... 16
Hydraulic Group ................................................................................................................................................... 18
Electrical Group .................................................................................................................................................... 20
Seat & Floor Plate Group ..................................................................................................................................... 22
Fuel Tank & Replacement Parts Group ............................................................................................................... 24
Parking Brake Group ............................................................................................................................................ 26
Deck Lift Group .................................................................................................................................................... 28
Wheel & Tire Group .............................................................................................................................................. 32
Decals Group - Brand & Model ............................................................................................................................ 34
Decals Group - Safety & Common ....................................................................................................................... 36
Export Decals Group - Safety & Common ........................................................................................................... 38
44" & 50" Mower Deck - Belt & Idler Group ......................................................................................................... 40
44" & 50" Mower Deck - Housing, Arbors, & Blades Group ................................................................................ 42
44" Mower Deck - Rollers Group ......................................................................................................................... 44
50" Mower Deck - Rollers Group ......................................................................................................................... 48

Main Frame & Front Suspension Group
NOTE: Unless noted otherwise, use
the standard hardware torque
specification chart.
5300938
The above parts group applies to the following Mfg. Nos.:
4
2008Copyright © by Briggs and Stratton Corporation
Briggs and Stratton Yard Power Products Group
Milwaukee, WI, USA. All rights reserved
5900660 - ZT3000B24
5900662 - ZT3000B24
5900684 - ZT3000B24
TP 400-7330-H-CH-S

PART NO. DESCRIPTIONREF NO. QTY.
Main Frame & Front Suspension Group
Footnotes
NUT, 5/16-18 HEX NYLOCK FLANGE1 5025392SM 2 BOLT, 5/16-18 X 3-3/4 GD52 5025011X30SM 2 WASHER, 5/16 SAE3 5025155SM 4 NUT, 5/16-18 HEX NYLON LOCK4 5025057SM 6 BOLT, 5/16-18 X 1-3/4 GD5 YZ5 5025011X14SM 2 SHOCK6 5023213SM 2 WELD, MAINFRAME, SIMPLICITY ZT, ORG7 5402816CSM 1 SCREW, 5/16-18 X 1 FLAT HD SC8 5025303SM 4 PAD, FRICTION, .375 X 1.25 X 4.009 5100930SM 2 NUT, 3/4-16 HEX NYLON LOCK10 5025284SM 1 WASHER, 3/4 SAE11 5025160SM 1 BOLT, 3/4-16 X 7" YZ GD512 5025265X56SM 1 SPACER, .75 X 1.00 X 2.3813 5047489SM 1 PIVOT BEARING, 1.00" X 1.125" OD X 1.50"14 5022852SM 1 PIVOT BEARING, 1.00 X 1.125 OD X .5015 5100358SM 1 SPACER, .76X 1.50 X .7916 5400756SM 1 CAP, VINYL 1.687 X 1-1/217 5023214SM 2 COLLAR, 1" SPLIT18 5020602SM 2 GREASE FITTING, 1/4-28 STRAIGHT19 5020095SM 2 WELD,CASTER YOKE20 5048775CSM 2 WELD, PIVOTING FRONT END - ORG21 5400962CSM 1 BUSHING, FLANGE22 5021541SM 4
The above parts group applies to the following Mfg. Nos.:
5
2008Copyright © by Briggs and Stratton Corporation
Briggs and Stratton Yard Power Products Group
Milwaukee, WI, USA. All rights reserved
5900660 - ZT3000B24
5900662 - ZT3000B24
5900684 - ZT3000B24
TP 400-7330-H-CH-S

Rear Bumper Group
NOTE: Unless noted otherwise, use
the standard hardware torque
specification chart.
5300939
The above parts group applies to the following Mfg. Nos.:
6
2008Copyright © by Briggs and Stratton Corporation
Briggs and Stratton Yard Power Products Group
Milwaukee, WI, USA. All rights reserved
5900660 - ZT3000B24
5900662 - ZT3000B24
5900684 - ZT3000B24
TP 400-7330-H-CH-S

PART NO. DESCRIPTIONREF NO. QTY.
Rear Bumper Group
Footnotes
WELD, BUMPER - CONS Z - ORG1 5402844CSM 1 PLUG, PANEL, 1.25 - BLACK2 5023484SM 6 BOLT, 3/8-16 X 1 GD5 YZ3 5025013X8SM 6 WASHER, 3/8 SAE4 5025156SM 6 NUT, 3/8-16 HEX NYLOCK FLANGE5 5025394SM 6
The above parts group applies to the following Mfg. Nos.:
7
2008Copyright © by Briggs and Stratton Corporation
Briggs and Stratton Yard Power Products Group
Milwaukee, WI, USA. All rights reserved
5900660 - ZT3000B24
5900662 - ZT3000B24
5900684 - ZT3000B24
TP 400-7330-H-CH-S

Engine & PTO Group - 24 HP Briggs & Stratton
NOTE: Unless noted otherwise, use
the standard hardware torque
specification chart.
5300943
The above parts group applies to the following Mfg. Nos.:
8
2008Copyright © by Briggs and Stratton Corporation
Briggs and Stratton Yard Power Products Group
Milwaukee, WI, USA. All rights reserved
5900660 - ZT3000B24
5900662 - ZT3000B24
5900684 - ZT3000B24
TP 400-7330-H-CH-S

PART NO. DESCRIPTIONREF NO. QTY.
Engine & PTO Group - 24 HP Briggs & Stratton
Footnotes
* ENGINE, 24HP B&S, ELS Mod. #44M777-0121-E11-- 1 CLUTCH,#51110100,ELECTRIC, 1" SHAFT2 5023100SM 1 CLUTCH ANCHOR PAD3 5043636SM 1 WASHER, .34 X 1.25 X 10 GA4 5044617SM 5 CAPSCREW, CRANKSHAFT, 7/16-20 x 3-1/4"YZ5 5023253SM 1 SPACER, .45 X 1.62 X .376 5042132SM 1 BOLT, 5/16-18 X 1 GD5 YZ7 5025011X8SM 5 WASHER, 5/16 SAE8 5025155SM 6 NUT, 5/16-18 HEX NYLOCK FLANGE9 5025392SM 7 KEY, 1/4" SQ. X 2 1/410 5050407X18SM 1 BOLT, 5/16-18 X 2-1/4" GD5 YZ11 5025011X18SM 4 WASHER, 5/16" INT. TOOTH LOCK12 5025188SM 4 PLATE, HEAT SHIELD - ORG13 5403059CSM 1 HOSE, OIL DRAIN14 5048681SM 1 GASKET, EXHAUST15 690970 2 SCREW, SEM HEX HEAD16 690341 4 MUFFLER, B&S-ELS 22-26HP17 5100907SM 1 EXTENSION, TAILPIPE, 3"18 5100969SM 1 SCREW19 5021808X8SM 2 BODY CLIP, 5/16-18 X 1/2 DEEP20 5022308SM 2 PRE CLEANER (SV)21 792303 1 AIR CLEANER W/ PRE CLEANER (SV) (INCLUDES REF NO 21)22 792105 1 SCREW, CROSS RECESSED THREAD (EXPORT MODELS ONLY)23 95050 1 COVER, STATIC / LABEL ASSEMBLY (EXPORT MODELS ONLY)24 793821 1 CLAMP, VINYL INSULATED (NOT SHOWN - FOR OIL DRAIN HOSE)25 5021500SM 1 BOLT, 1/4-20 X 3/4 GD5 YZ (NOT SHOWN - FOR OIL DRAIN HOSE)26 5025010X6SM 1 NUT, 1/4-20 HEX NYLOCK FLANGE (NOT SHOWN - FOR OIL DRAIN HOSE)27 5025391SM 1 WASHER, 1/4 SAE (NOT SHOWN - FOR OIL DRAIN HOSE)28 50251541SM 1 NUT, 5/16-18 HEX SERRATED FLANGE (LARGE)29 5025139 2 BOLT, 5/16-18 X 1-1/4 GD5 YZ30 5025011X10 2 OIL FILTER (SV) (NOT SHOWN)31 696854 1
The above parts group applies to the following Mfg. Nos.:
9
2008Copyright © by Briggs and Stratton Corporation
Briggs and Stratton Yard Power Products Group
Milwaukee, WI, USA. All rights reserved
5900660 - ZT3000B24
5900662 - ZT3000B24
5900684 - ZT3000B24
TP 400-7330-H-CH-S

Instrument Control Panel Group
NOTE: Unless noted otherwise, use
the standard hardware torque
specification chart.
5300942
The above parts group applies to the following Mfg. Nos.:
10
2008Copyright © by Briggs and Stratton Corporation
Briggs and Stratton Yard Power Products Group
Milwaukee, WI, USA. All rights reserved
5900660 - ZT3000B24
5900662 - ZT3000B24
5900684 - ZT3000B24
TP 400-7330-H-CH-S

PART NO. DESCRIPTIONREF NO. QTY.
Instrument Control Panel Group
Footnotes
CABLE, THROTTLE CONTROL, 36"1 5100182SM 1 NUT, 1/4-20 HEX NYLON LOCK2 5025095SM 2 BOLT, 1/4-20 X 3/4 GD5 YZ3 5025010X6SM 2 PLUG, .820X1.44 HOLE, BLACK PLASTIC4 1709188SM 1 O-RING, 7/8 ID X 1/16 W5 5022269SM 1 RING, SWITCH RETAINER6 5022222SM 1 NUT, 3/8-24 HEX7 5025035SM 1 SCREW, #10-24 X 1" RS8 5025270SM 1 NUT, #10-24 HEX NYLON LOCK9 5025271SM 1 PLATE, CONTROL PANEL - BLACK10 5402842ASM 1 SWITCH, IGNITION, 6 POST11 5020927SM 1 HOUR METER, W/ SUPRESSOR12 5100996SM 1 SWITCH, BLADE ENGAGEMENT13 5022180SM 1 KNOB-SLOTTED THROTTLE14 1725337SM 1 CABLE, CHOKE CONTROL, 51"15 5047779SM 1 KEY, IGNITION, MOLDED SET (SV) (SET OF TWO16 5022789SM 1 COVER (SV)17 5022790SM 1 PLASTIC NUT (SV)18 5022791SM 1
The above parts group applies to the following Mfg. Nos.:
11
2008Copyright © by Briggs and Stratton Corporation
Briggs and Stratton Yard Power Products Group
Milwaukee, WI, USA. All rights reserved
5900660 - ZT3000B24
5900662 - ZT3000B24
5900684 - ZT3000B24
TP 400-7330-H-CH-S

Pump Drive Group
NOTE: Unless noted otherwise, use
the standard hardware torque
specification chart.
5300944
The above parts group applies to the following Mfg. Nos.:
12
2008Copyright © by Briggs and Stratton Corporation
Briggs and Stratton Yard Power Products Group
Milwaukee, WI, USA. All rights reserved
5900660 - ZT3000B24
5900662 - ZT3000B24
5900684 - ZT3000B24
TP 400-7330-H-CH-S

PART NO. DESCRIPTIONREF NO. QTY.
Pump Drive Group
Footnotes
PULLEY, CRANKSHAFT1 5101296SM 1 IDLER PULLEY2 5021079SM 1 SPACER, HYDRO PULLEY3 5049184SM 1 BOLT, 3/8-16 X 3 GD5 YZ4 5025013X24SM 1 BOLT, 3/8-16 X 2 GD5 YZ5 5025013X16SM 1 WASHER, 3/8 SAE6 5025156SM 2 NUT, 3/8-16 HEX NYLOCK FLANGE7 5025394SM 3 WASHER, 3/8 FENDER8 5025165SM 2 BELT, 79.46 EL, HYDRO DRIVE9 5101033SM 1 WELD, IDLER, PUMP DRIVE - ORG10 5402847CSM 1 SPRING, EXTENSION, SWIVEL END11 5022847SM 1 PULLEY, IDLER, SINGLE FLANGE, 4" OD12 5101080SM 1 SPACER, .39 X 1.00 X .2513 5044960SM 1 SPACER, .39 X .75 X 1.0614 5042658SM 1 BUSHING, BRASS, 3/4 X 1 X 115 5020876BSM 1 SPACER, SHOULDER16 5045943SM 1 EYE BOLT, 3/8-16 X 5", 1" EYE17 5021812SM 1 NUT, 3/8-16 HEX18 5025034SM 2 WASHER, 3/8 GD.9 FLAT19 5025293SM 1 BOLT, 3/8-16 X 3-1/2 GD5 YZ20 5025013X28SM 1 PULLEY, IDLER, FLAT, 2.75 DIA X .376 ID21 5101105SM 1
The above parts group applies to the following Mfg. Nos.:
13
2008Copyright © by Briggs and Stratton Corporation
Briggs and Stratton Yard Power Products Group
Milwaukee, WI, USA. All rights reserved
5900660 - ZT3000B24
5900662 - ZT3000B24
5900684 - ZT3000B24
TP 400-7330-H-CH-S

Motion Control Group
NOTE: Unless noted otherwise, use
the standard hardware torque
specification chart.
5300945
The above parts group applies to the following Mfg. Nos.:
14
2008Copyright © by Briggs and Stratton Corporation
Briggs and Stratton Yard Power Products Group
Milwaukee, WI, USA. All rights reserved
5900660 - ZT3000B24
5900662 - ZT3000B24
5900684 - ZT3000B24
TP 400-7330-H-CH-S

PART NO. DESCRIPTIONREF NO. QTY.
Motion Control Group
Footnotes
GRIP, FOAM, 3/4 ID, 16 LONG1 5022068SM 2 BOLT, 5/16-18 X 1 GD5 YZ2 5025011X8SM 4 WASHER, 5/16 SAE3 5025155SM 18 WASHER, 5/16 LOCK YZ4 5025170SM 4 SPACER, .39 X .63 X 1.505 5048264SM 8 BOLT, 5/16-18 X 2-1/2" GD5 YZ6 5025011X20SM 8 NUT, 5/16-18 HEX NYLOCK FLANGE7 5025392SM 16 SCREW, #10-24 X 1/2 ROUND PHILLIPS8 5025179X4SM 4 NUT, #10-24 HEX9 5025029SM 4 BOLT, 5/16-18 X 2 GD5 TFL10 5025055X16SM 4 BEARING, FLANGE11 5021499SM 2 BEARING, BRONZE FLANGE, 3/412 5021098SM 2 MOUNT, CONTROL ARM13 5047004SM 2 BOLT, 3/8-16 X 1-1/4 SHCS14 5025327SM 4 NUT, 3/8-16 HEX NYLON LOCK15 5025096SM 4 BOLT, 3/8-16 X 1 GD5 YZ16 5025013X8SM 2 BOLT, 3/8-16 X 1-3/4 GD517 5025013X14SM 4 NUT, 3/8-16 HEX NYLOCK FLANGE18 5025394SM 6 NUT, 5/16-18 HEX SERRATED FLANGE (LARGE)19 5025139SM 4 BOLT, 5/16-18 X 1-1/4 GD5 YZ20 5025011X10SM 4 WELD, PLATE, NEUTRAL - ORG21 5402852CSM 2 DAMPENER, CONTROL,#(P6709/P3610)22 5100940SM 2 WELD, CONTROL SHAFT, LH - ORG23 5402851CSM 1 WELD, CONTROL SHAFT, RH -ORG24 5402850CSM 1 BALL STUD, 5/16 X .50,# PC-477-2)25 5100941SM 4 PLATE, CONTROL LINK, TRANSAXLE - ORG26 5402872CSM 2 ROD, HYDRO LINKAGE - CONZ - YZ27 5101057SM 2 BOLT, 7/16-14 X 3/4, GD 5 YZ28 5025015X6SM 2 NUT, 7/16-14 HEX TOP LOCK29 5025044SM 2 BOLT, 1/4-20 X 3/4 GD5 YZ30 5025010X6SM 2 NUT, 1/4-20 HEX NYLOCK FLANGE31 5025391SM 2 NUT, 5/16-24 HEX, LH32 5023212SM 2 NUT, 5/16-24 JAM33 5023216SM 2 BALL JOINT, 5/16-24, LH FEMALE34 5022628SM 2 BALL JOINT, 5/16-24, FEMALE35 5021146SM 2 NUT, 5/16-18 HEX SERRATED FLANGE (SMALL)36 5025127SM 8 BOLT, 5/16-18 X 1-1/2" GD5 TFL37 5025055X12SM 2 WELD, HANDLE MOTION CONTROL-LH38 5047055CSM 1 WELD, HANDLE MOTION CONTROL-RH39 5047056CSM 1
The above parts group applies to the following Mfg. Nos.:
15
2008Copyright © by Briggs and Stratton Corporation
Briggs and Stratton Yard Power Products Group
Milwaukee, WI, USA. All rights reserved
5900660 - ZT3000B24
5900662 - ZT3000B24
5900684 - ZT3000B24
TP 400-7330-H-CH-S

Transmission SERVICE PARTS
NOTE: Unless noted otherwise, use
the standard hardware torque
specification chart.
5101026
The above parts group applies to the following Mfg. Nos.:
16
2008Copyright © by Briggs and Stratton Corporation
Briggs and Stratton Yard Power Products Group
Milwaukee, WI, USA. All rights reserved
5900660 - ZT3000B24
5900662 - ZT3000B24
5900684 - ZT3000B24
TP 400-7330-H-CH-S

PART NO. DESCRIPTIONREF NO. QTY.
Transmission SERVICE PARTS
Footnotes
OIL FILTER23 5101026X1SM 1 SEAL, LIP, 18 X 32 X 741 5101026X2SM 1 SEAL, LIP, 17 X 40 X 756 5101026X3SM 1 RING, RET 2.06 INT57 5101026X4SM 1 BEARING, BALL, 1.0 X 52 X 15 OPEN 6205M95 5101026X5SM 1 FAN, 7", 10 BLADE120 5101026X6SM 1 PULLEY, 4.5 INCH121 5101026X7SM 1 KIT SEAL200 5101026X8SM 1 KIT, INPUT SHAFT210 5101026X9SM 1
The above parts group applies to the following Mfg. Nos.:
17
2008Copyright © by Briggs and Stratton Corporation
Briggs and Stratton Yard Power Products Group
Milwaukee, WI, USA. All rights reserved
5900660 - ZT3000B24
5900662 - ZT3000B24
5900684 - ZT3000B24
TP 400-7330-H-CH-S

Hydraulic Group
NOTE: Unless noted otherwise, use
the standard hardware torque
specification chart.
5300946
The above parts group applies to the following Mfg. Nos.:
18
2008Copyright © by Briggs and Stratton Corporation
Briggs and Stratton Yard Power Products Group
Milwaukee, WI, USA. All rights reserved
5900660 - ZT3000B24
5900662 - ZT3000B24
5900684 - ZT3000B24
TP 400-7330-H-CH-S

PART NO. DESCRIPTIONREF NO. QTY.
Hydraulic Group
Footnotes
TRANSMISSION, RH HYDRO-GEAR1 5101026SM 1 TRANSMISSION, LH, HYDRO-GEAR2 5101027SM 1 CLAMP, HOSE, 1/23 5025474SM 4 ROD, DUMP VALVE, LH - CONZ4 5101060SM 1 ROD, DUMP VALVE, RH - CONZ5 5101061SM 1 BOLT, 1/4-20 X 3/4 GD5 YZ6 5025010X6SM 4 WASHER, 1/4 SAE7 5025154SM 4 NUT, 1/4-20 HEX NYLOCK FLANGE8 5025391SM 4 BOLT, 5/16-18 X 3" GD5 YZ9 5025011X24SM 4 BOLT, 5/16-18 X 2-1/4" GD5 YZ10 5025011X18SM 4 NUT, 5/16-18 HEX NYLOCK FLANGE11 5025392SM 8 WASHER, 5/16 SAE12 5025155SM 8 COLLAR, 5/16" SET13 5020047SM 2 RESERVOIR, HYDRO OIL, 350 ML14 5100473SM 2 HOSE, 1/2" PUSH-ON, 9.00"15 5050857X9SM 2
The above parts group applies to the following Mfg. Nos.:
19
2008Copyright © by Briggs and Stratton Corporation
Briggs and Stratton Yard Power Products Group
Milwaukee, WI, USA. All rights reserved
5900660 - ZT3000B24
5900662 - ZT3000B24
5900684 - ZT3000B24
TP 400-7330-H-CH-S

Electrical Group
NOTE: Unless noted otherwise, use
the standard hardware torque
specification chart.
5300947
The above parts group applies to the following Mfg. Nos.:
20
2008Copyright © by Briggs and Stratton Corporation
Briggs and Stratton Yard Power Products Group
Milwaukee, WI, USA. All rights reserved
5900660 - ZT3000B24
5900662 - ZT3000B24
5900684 - ZT3000B24
TP 400-7330-H-CH-S