Sinclair KJR-120A User manual

FULL DC INVERTER SYSTEMS
OWNER‘S MANUAL
KJR-120A
COMMERC I A L A I R C O N D I T I O N E R S S D V 4

Original instructions

●This manual gives detailed description of the precautions
that should be brought to your attention during operation.
●In order to ensure correct service of the wired controller
please read this manual carefully before using the unit.
●For convenience of future reference, keep this manual
after reading it.

CONTENTS
1. Safety precautions........................................................................................1
2. Overview of wire controller............................................................................2
3. Outline of functions.......................................................................................2
4. Name and function description of LCD screen of wire controller..................3
5. Installation procedure...................................................................................4
6. Names of keys on wire controller and the keypad operation description.....6
7. Operation procedure of wire controller .......................................................10
Operation procedure of mode setting..........................................................10
Operation procudeure of water temperature setting ..................................10
Operation procedure of system on/off.........................................................10
Operation procedure of system information querying.................................10
Operation of remote on/ off.........................................................................10
Operation procudeure of HYSTERESIS TEMP.SET(
δ
δ
) ............................10
Fault alarm processing................................................................................11
8. Using method..............................................................................................12
Appendix 1......................................................................................................15
Appendix 2......................................................................................................16

1. SAFETY PRECAUTIONS
The following contents are stated on the product and the operation manual,
including usage, precautions against personal harm and property loss, and the
methods of using the product correctly and safely. After fully understanding the
following contents (identifiers and icons), read the text body and observe the
following rules.
 Identifier description
Identifier Meaning
Means improper handling may lead to personal death or
severe injury.
Means improper handling may lead to personal injury or
property loss.
[Note]: 1. “Harm” means injury, burn and electric shock which need
long-term treatment but need no hospitalization
2. “Property loss” means loss of properties and materials.
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Caution
Caution
 Icon description
Meaninglcon
It indicates forbidding. The forbidden subject-matter is indicated in the
icon or by images or characters aside.
It indicates compulsory implementation. The compulsory subject-matter
is indicated in the icon or by images or characters aside.
1

Warning
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Please entrust the distributor or professionals to install
the unit. The installers must have the relevant know-how.
Improper installation performed by the user without perm
ission may cause fire, electric,shock, personal injury or
water leakage.
Delegate
installation
Forbid
Forbid
Usage
Usage
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Do not spray flammable aerosol to the wire
controller directly. Otherwise, fire may occur.
Do not operate with wet hands or let water enter the wire
controller. Otherwise, electric shock may occur.
2. OVERVIEW OF WIRE
CONTROLLER
3. OUTLINE OF FUNCTIONS
This wire controller provides the
following functions:
Basic conditions of operating the
wire controller
1. Applicable range of supply voltage:
Input voltage is AC 220V±10%, powered
to wire controller by attached power
adapter.
2. Operating environment temperature
of wire controller: -15℃~+43℃.
3. Operating RH of wire controller:
RH40%~RH90%.
1. Connect with the outdoor unit through
the terminals P, Q and E. Connect with
the upper unit through the terminals X, Y
2

4. NAME AND FUNCTION DESCRIPTION OF LCD
SCREEN OF WIRE CONTROLLER
3
and E(reserved).Connect with other wire controllers through the terminals P, Q and E.
2. Set the action mode through the keypad operation.
3. Provide the LCD display function.
4. Provide the timing startup function.
5. Real-time clock function (the wire controller inner place 3V battery )
When the wire controller is powered on, the LCD will display the current time; if it is
powered off, the clock will not be displayed, then it will be autoupdated when the wire
controller is re-power on.
Display time data
Display operation mode
Display query data
Display operation status

4
5. INSTALLATION PROCEDURE
Installation procedure:
NOTE
Outdoor unit
#00
Outdoor unit
#01
Outdoor unit
#02
Outdoor unit
#15
Wire Controller
#00
Use PQE connect with the outdoor units.
Please connect the attached shorted-wires to the corresponding communi-
cation port COM(I) or COM(O) in the main control board of the last parallel
unit (dial code ). Directly connect to the last parallel unit if only one unit is
connected.

5
The wiring procedure and principles are shown in the figure:
P
Black
Q
Gray
E
Yellow
Y
X
Outdoor electric
control box
Communicate with
upper unit(reserved).
Please use 3-cord shield
wire for connection. The
wire length depends on
the specific situation in the
installation.
wire controller
5-bit terminal base
If it is under the host computer
network control, displays,
otherwise there is no display.

6
6. NAMES OF KEYS ON THE WIRE CONTROLLER
AND THE KEYPAD OPERATION DESCRIPTION
① ON/OFF button:
In the power off status, press this key
and the startup indicator led comes on,
and the wire controller enters the startup
status and keeps the current set
information such as temperature value,
timing. In the startup status, press this
button once, and the startup indicator led
goes off and transmits the shutdown
information.
1
12
13
10
11
16
2
3
4
15
7
5
9
R
6 8
14
ON/OFF
OK
CANCEL
PAGEUP
PAGEDOWN
ADDRESS/-
ADDRESS/+
HYSTERESIS
ADDRESSSET
18
TIMER SWITCH
TEMP SET
TIMER SET
MODE
ALARM CLEAR
QUERY
CLOCK
17
TIMER QUERY
LOCK
HYSTERESIS
LOCK ADDRESS SET

7
③ ALARM CLEAR button
Press the button, then can clear some
errors which need to operate manually
for recovery. These errors represent
there are problems while the unit is
operating, but will not affect the system
safety. If this type of error came out
frequently then it needs to check and
maintain the unit.
④QUERY button
Press the button, inquire state informa-
tion of No. 0 to No. 15 outdoor units (the
default is state information of No.0 unit)
and enter inquiry state. After entering
inquiry state, inquire the information of
the former unit or the
② Operation mode button:
In the power off status, press this button
to select the operation mode. This
function is invalid at power on status.
Modes shifted sequence as follows:
1) Mode of KJR-120A air cooled modular
wire controller:
2)Cooling only air cooled modular wire
controller:
→(Cooling)→ (Pump)
following unit through “ADDRESS/+” and
“ADDRESS/-”. After a certain outdoor
unit is selected, state information of the
outdoor unit can be inquired through
“page up” and “page down”. There are
two possible inquiry sequences.
1).Error→protection →outlet water
temperature Tou→inlet water tempera-
ture Tin→outdoor ambient temperatures
T4→outdoor pipe temperature T3A→
outdoor pipe temperature T3b→current
of the compressor IA →current of the
compressor Ib→anti-frozen temperature
T6→electronic expansion valv opening
FA→electronic expansion valv opening
Fb→Error......The wired controller only
displays the last fault information and the
protection information, when query is
conducted on fault and protection
information.
2). outdoor pipe temperature T3A→
protection→Error→outlet water
temperature Tou→current of the
compressor Ib→current of the compres-
sor IA →Setting temperature Ts→
outdoor ambient temperatures T4→
outdoor pipe temperature T3b→outdoor
pipe temperature T3A......The wired
controller only displays the last fault
information and the protection informa-
tion, when query is conducted on fault
→(Cooling)→ (Heating)→(Pump)

8
and protection information.
⑤CLOCK button
Press the “CLOCK” button once 【Press
for the first time】, and enter to the
week adjustment, 【Press for the
second time】, and enter to the hour
adjustment,【Press for the third time】
,and enter the minute adjustment.The
numerical valve ofweek, hour and
minute can be adjusted by
“ADDRESS/+” and “ADDRESS/-”, after
the adjustment then press the OK button
for the setting confirmation.
⑥TEMP SET button
Setup the total water outlet temperature
in cooling and heating mode.
The numerical valve of temp. setting can
be adjusted by “ADDRESS/+” and
“ADDRESS/-”
⑦TIMER SET button
Press the button can enter the timer set
adjustment.The numerical valve of the
week,the start period,the end period,the
operation mode and the setting
temperation can be adjusted by
“ADDRESS/+” and “ADDRESS/-”.
⑧OK button
Once finished upon, press OK key, wire
controller will delivery order to main unit.
⑨CANCEL button
Press the button can return to the
inerface previous and not save the
setting information when the timer switch
is ON.
If press the button for 3 seconds,all the
setting information of the timer will be
cleared.
ADDRESS/+ button
Press this button at Check mode; when
select the next modular, the operation
status of the next modular will display; if
the current modular is 15#, and the next
one is 0#.
Press this button for add address at wire
address setting mode. If the wire
controller address is 15, press this key
will display the next address is 0.
Press this button for add temperature at
wire temperature setting mode.
Press this button for add clock or time at
wire clock or time setting mode.
11 ADDRESS/- button
Press this button at query mode; when
select the previous modular, the
operation status of the previous modular
will display; if the current modular is 0#,
and the previous one is 15#.
Press this button for minus address at
wire address setting mode. If the wire
controller address is 0, press this key will

9
display the next address is 15.
Press this button for minus temperature
at wire temperature setting mode.
Press this button for minus clock or time
at wire clock or time setting mode.
12 13 PAGEUP/DOWN button to spot
check the operation parameters of unit in
the main menu.
14 HYSTERESIS button (Hidden)
Use a small round bar with 1mm
diameter to press this button, then can
adjust the return parameter δ＝(2,3,4,5
℃). The numerical valve of hystersis can
be adjusted by “ADDRESS/+” and
“ADDRESS/-”, after the adjustment then
press the OK button for the setting
confirmation.
The factory defaults δ＝2℃.
15 LOCK button (Hidden)
Use a 1mm-diameter round bar to lock
the current setting. Press this button
again to unlock.
16 ADDRESS SET button (Hidden)
The address of wire controller can be set
by pressing this button. The address
range 0~15, therefore, 16 wire controller
could be parallel at most.
When there is only one wire controller, it
is necessary to execute this setting, the
address of wire controller should be set
to '0'(main wire controller) .
17 TIMER QUERY button
Press the button can inquire the timer
setting information,such as the week,the
setting operation mode,the start
period,the end period and the setting
temperature and so on.
18 TIMER SWITCH button
Press the button can open the weekly
timer function or close the weekly timer
function.

10
7. OPERATION PROCEDURE
OF WIRE CONTROLLER
●Operation procudeure of mode
setting
1. Press MODE at shutdown status, you
could select appropriate mode as you
want. The function is invalid at startup
status.
2.The modes which you can select
depend on outdoor unit .
●Operation procudeure of water
temperature setting
1.Press [TEMP SET] button of wire
controller when background light is on.
2. Press [ADDRESS/+] or [ADDRESS/- ]
button,you can select the water tempera-
ture. Temperature range is not same in
different operation mode .
3.Temperature range depend on outdoor
unit .
● Operation procudeure of system
ON/OFF
Press [ON/OFF] button, running indicator
of wire controller is light, unit is start to
run, and display running status at wire
controller. Press this button once again,
unit will stop running.
●Operation procudeure of system
information querying
1.Press [QUERY] ,enter Check status.
2.Press [ADDRESS/+] or [ADDRESS/-]
button, select the unit you want to query.
3.Press [PAGEUP] or [PAGEDOWN]
button to query the unit information, which
includes E-, P-, Tou, Tin, T4,T3A, T3b ,IA,
Ib, T6, FA, Fb or T3A, P-, E-,Tout, Ib, IA,
Ts, T4, T3B.
●Operation of remote on/off
If the main unit’s is under the remote
on/off control, Net-ON
Net-ON
flashes, and
communicate with upper unit is invalid.
●Operation procudeure of
HYSTERESIS TEMP.SET(δ)
1:Through the hysteresis setting, the
system can adjust the load effectively.
2:The adjusting logic of cooling mode :

11
(the parameter of δ1,δ2,Tj1 and Tj2 are
decided by the outdoor unit)
3: The adjusting logic of heating mode:
(the parameter of δ1,δ2,Tj1 and Tj2
are decided by the outdoor unit)
(TAL: total outlet water temperature)
●Fault alarm handing
1:When unit fails or the wire controller
detects failure of communication with the
the outdoor units, the indicator blinks.
After all fault of the system and the wire
controller are eliminated, the indicator
stops blinking. The fault indicator and
Unit start temperautre
Unit start temperautre
Loading region
Loading region
T
T
>
>
Ts
+
+ δ
Stable region
Stable region
T
s
s
<
<
T
T ≤Ts
+
+ δ
Unloading region
Unloading region
T
j
j
1
1 <
T
T ≤T
s
s
Abrupt stop region
Abrupt stop region
T
T
AL
AL ≥Ts
+
+ δ
1
1
T
T ≤
T
j
j
1
1
AL
AL
AL
AL
AL
AL
AL
AL
Unit start temperautre
Unit start temperautre
Loading region
Loading region
Stable region
Stable region
Unloading region
Unloading region
Abrupt stop region
Abrupt stop region
T ≤Ts - δ
2
T < Ts +1
-
δ
Ts - 1+ δ
>
T ≥Ts
+1
-
δ
Ts - 1+ δ
≤T ＜Tj 2
T ≥Tj 2
AL
AL
AL
AL
AL
AL
AL
AL
AL
AL
the operation indicator share the same
LCD.
2:Some errors will be auto cleared after
the errors are cleared, and some error
must press the “ALARM CLEAR” button
and then be cleared after the errors are
cleared. The details can refer to the error
code table. If this type error come out
frequently, then need to check and
maitain the unit.

12
CLOCK SET
WEEKLY TIMER SET
8. USING METHOD
set week
set hour
ADDRESS/-
CLOCK
ADDRESS/+
CLOCK
CLOCK
ADDRESS/+
or
or
set minute
set done
ADDRESS/-
OK
ADDRESS/+ or
ADDRESS/-
Select week
Set Period 1 start hour
ADDRESS/-
ADDRESS/+
OK
OK
ADDRESS/+
or
or
Set Period 1 start minute
ADDRESS/-
OK
ADDRESS/+
or
OK
OK
OK
OK
TIMER SET
Set Period 1 end hour
ADDRESS/-
ADDRESS/+
or
Set Period 1 end minute
ADDRESS/-
ADDRESS/+
or
Set Period 1 mode
ADDRESS/-
ADDRESS/+
or
Set Period 1 temperature
ADDRESS/-
ADDRESS/+
Set Timer Period 2
or
ADDRESS/-

13
WEEKLY TIMER QUERY
In operating, Press the key
"CANCEL", to turn back to the
previous step or the normal display
interface.
NOTE
In operating, Press the key
"CANCEL", to turn back to the
previous step or the normal display
interface.
NOTE
Select query week
Select query Period 1
or Period 2
ADDRESS/-
ADDRESS/+
OK
OK
ADDRESS/+
or
or
Select query start
time or end time
ADDRESS/-
OK
ADDRESS/+
or
To normal display
ADDRESS/-
TIMER QUERY
Set Period 2 start hour
ADDRESS/-
OK
ADDRESS/+
or
Set Period 2 start minute
ADDRESS/-
OK
ADDRESS/+
or
OK
OK
OK
OK
Set Period 2 end hour
ADDRESS/-
ADDRESS/+
or
Set Period 2 end minute
ADDRESS/-
ADDRESS/+
or
Set Period 2 mode
ADDRESS/-
ADDRESS/+
or
Set Period 2 temperature
ADDRESS/-
ADDRESS/+
or
Select week
ADDRESS/-
ADDRESS/+
or
Set Timer Period 2
OK

14
1.Before power failure of the heating
water system or wire controller, the wire
controller memorizes the status of the
unit automatically, and sets the water
temperature value except timing on/off
function. After being powered on, the
wire controller will send the relevant
signals to the heating water system
according to memorized status before
power failure, in order to ensure that the
unit can run in the originally set status
after restoration of the power supply.
2. In the normal status,the background
light is off.Press any key can only turn
on the background light .
3. In order to protect the equipments, it
is not allowed to change the running
mode quickly or frequently. It should
operate the wire controller to start up the
unit after 3 minutes later or all units are
shutdown.
4. The wire controller and the outdoor
unit must connect with the same power
supply, powered up and powered off
simultaneously. It is not allowed to cut off
the power supply separately.
5. When several wire-controllers are
parallel connected, the timing message
can not communicating in these
wire-controllers, and the timing will work
separately. In order not to confuse, we
suggest set the timing message on one
wire-controller for the reason of indoor
unit performance is compliance with the
sequence of setting time.
6.During changing or installing the
battery, pay attention to the “+”,“-” poles
of the battery and install it correctly, or
will damage the control panel or battery,
even worse will put lives at risk.
NOTE

15
Appendix 1:
E0
E1
E2
E3
E4
E5
E6
E7
E8
E9
Eb
EC
EE
EF
P0
P1
P2
P3
P4
P5
P6
P7
P9
Pb
PC
Pd
PF
Error of outdoor EEPROM
Power supply wire phase error
Communication error
Error of total outlet water temp. Sensor(Be valid for main unit)
Unit outlet water temprature sensor failure
System A condenser temp. Sensor failure
System B condenser temp. Sensor failure
Error of outdoor ambient temp. Sensor
Error of waterflow detection (manual recovery)
Evaporator anti freeze protection sensor failure
Wire control detect that the units on-line have decreased.
EEPROM error of the wire controller
Unit inlet water temprature sensor failure
System A high pressure/discharge protection (manual recovery)
System A low pressure protection (manual recovery)
System B high pressure/discharge protection (manual recovery)
System B low pressure protection (manual recovery)
System A current protection (manual recovery)
System B current protection (manual recovery)
System A condensor high ambient protection
System B condensor high ambient protection
Temperature protection of the differences between water inlet and water outlet
System anti-frozen protection
Communication between the main control panel with electronic lock failure
PA Start refrigeration low environment temperature protection
Anti-freezing pressure protection of the system A (manual recovery)
Anti-freezing pressure protection of the system B (manual recovery)
Power supply phase sequence module protection
PE Refrigeration evaporator low ambient protection (manual recovery)
EP Wire controller clock failure

Power supply wire phase error
Error of total outlet water temp. Sensor(Be valid for main unit)
Unit outlet water temprature sensor failure
System A condenser temp. Sensor failure
System B condenser temp. Sensor failure
System A high pressure/discharge protection
System B high pressure/discharge protection
System A condensor high ambient protection
System B condensor high ambient protection
Refrigeration evaporator low ambient protection
Refrigeration evaporator low ambient protection(The third time in one hour)
16
Appendix 2:
E0
E1
E2
E3
E4
E5
E6
E7
E8
E9
EA
Eb
EC
Ed
EE
EF
P0
P1
P2
P3
P4
P5
P6
P7
P8
Pb
PE
Error of waterflow detection (The third time)
Communication error
Error of outdoor ambient temp. Sensor
Error of system A digital compressor air exhaust temperature protection
Error of waterflow detection (The first and second time)
From main unit detection to auxiliary unit quantity decrease
Error of CEB A anti-frozen temperature sensor
Wire control detect that the units on-line have decreased.
EEPROM error of the wire controller
Error of CEB B anti-frozen temperature sensor
System A low pressure protection
System B low pressure protection
System A current protection
System B current protection
System A digital compressor air exhaust temperature protection
System anti-frozen protection
PA Start refrigeration low environment temperature protection
PF Communication between the main control panel with electronic lock failure
EP Wire controller clock failure