Sinclair ASF-12A User manual

SERVICE MANUAL
ASF-12A,
ASF-18A, ASF-24A, ASF-30A
FLOOR & CEILING
SERIES
ASF-36, ASF-48A, AS-60A

Contents
Part 1 General information………………………………………………….2
Part 2 Indoor units……………………………………………………………5
Part 3 Outdoor units………………………………………………………..36
Part 4 Installation…………………...………………………………………64
Part 5 Control………………………………………………………………..72

Part 1
General Information
1. Model names of units……………………..…………………………………3
2. External Appearance………………………………………………………...3
3. Nomenclature…………………………………………………………………4
4. Features………………………………………………………………………..4
2

1. Model names of units
ASF-12A
ASF-18A
ASF-24A
ASF-30A
ASF-36A
ASF-48A
ASF-60A
2. External Appearance
2.1 Indoor units
2.2 Outdoor units
3

3. Nomenclature
ASF – 24 A
Air
Co
n
d
i
t
i
o
n
Sinclair
Refrigerant
A R410A
Cooling Capacity
x 1000 [BTU/h]
Floor & Ceiling
4. Features
4.1. New design, more modern and elegant appearance;
4.2. Convenient installation;
4.3. Two direction auto swing (vertical & horizontal) and wide angle air flow;
4.4. Three level fan speed, more humanism design, meets different air-supply requirement;
4.5. Water proof by utilizing the absorbing plastic film on water collector;
4.6. Easy operation. Auto-restart function, remote control and optional wire control method;
4.7. Low noise level plus compact size;
4.8. Universal outdoor design
4

Part 2
Indoor units
Ceiling & Floor Type…………………………………………………………6
5

Ceiling & Floor Type
1. Features……………………………………………………………………………………………..7
2. Specification………………………………………………………………………………………..8
3. Dimensions………………………………………………………………………………………..14
4. Service space……………………………………………………………………………………..15
5. Piping diagrams…………………………………………………………………………………..16
6. Wiring diagrams…………………………………………………………………………………..17
7. Capacity Tables…………………………………………………………………………………...20
8. Air Velocity and Temperature Distributions………………………………………………….27
9. Electric Characteristics………………………………………………………………………….29
10.Sound Levels……………………………………………………………………………………...30
11.Exploded view…………………………………………………………………………………….32
6

1. Features
1.1. New design, more modern and elegant appearance.
1.2. Convenient installation
--The ceiling type can be easily installed into a corner of the ceiling even if the ceiling is very narrow
--It is especially useful when installation of an air conditioner in the center of the ceiling is impossible due to
a structure such as one lighting
1.3. Two direction auto swing (vertical & horizontal) and wide angle air flow
--Air flow directional control minimizes the air resistance and produces wilder air flow to vertical direction.
--The range of horizontal air discharge is widened which secures wider air flow distribution to provide more
comfortable air circulation no matter where the unit is set up
1.4. Three level fan speed, more humanism design, meets different air-supply requirement.
1.5. Water proof by utilizing the absorbing plastic film on water collector
1.6. Easy operation. Auto-restart function, remote control and optional wire control method.
1.7. Low noise level plus compact size
--Shape of the blades has been improved to prevent noise caused by turbulence.
7

2. Specification
Cooling & Heating
Model ASF-12A ASF-18A ASF-24A
Power supply Ph-V-Hz 1,220-240V,50Hz 1,220-240V,50Hz 1,220-240V,50Hz
Capacity Btu/h 12000 18000 24000
Capacity kW 3.5 5.4 7.1
Input W 1200 1900 2700
Rated current A 6.0 8.5 12.0
Cooling EER Btu/W.h 10.0 9.7 8.9
Capacity Btu/h 13000 20500 27300
Capacity kW 3.8 6 8
Input W 1130 1850 2800
Rated current A 5.0 8.0 12.5
Heating COP Btu/W.h 11.6 11.1 9.8
MoistureRemoval L/h 1.2 1.8 2.4
Max. input consumption W 1500 2400 3300
Max.current A 7.0 11.5 14.5
Startingcurrent A 26 36.8 61
Model PA140X2C-4FT PA225X2CS-4KU PA290X3CS-4MU1
Type ROTARY ROTARY ROTARY
Brand TOSHIBA TOSHIBA TOSHIBA
Supplier
TOSHIBA (Guangdong) TOSHIBA (Guangdong) TOSHIBA (Guangdong)
Capacity Btu/h 11567 18834 24498
Input W 1145 1870 2430
Rated current(RLA) A 5.3 8.75 11.4
Locked rotor Amp(LRA) A 26 36.8 61
Thermal protector INNER INNER INNER
Capacitor uF 35/370 μF/V 50/370 μF/V 50/400 μF/V
Compressor Refrigerant oil ml
RB68AF/T68/Α68tf
480 ESTER OIL VG74 750 ESTER OIL CG74 950
Model YSK25-6L YSK55-4L YSK55-4L
Input W 104/98 110/104/98 110/104/98
Capacitor uF 1.5uF/450V 2.5uF/450V 2.5uF/450V
Indoor fan
motor Speed(hi/lo) r/min 1190/1000/890 1280/ 1190/1000 1280/ 1190/1000
Number of rows 2 3 3
Tube pitch(a) x row pitch(b) mm 25.4×22 25.4×22 25.4×22
Fin spacing mm 1.7 1.7 1.7
Fin type Hydrophilic aluminum Hydrophilic aluminum Hydrophilic aluminum
Tube outside dia. and type mm Ф9.53 innergroove tube Ф9.53 innergroove tube Ф9.53 innergroove tube
Indoor coil Coil length x height x width mm 804×254×44 804×254×66 804×254×66
Indoor air flow(Hi/Mid/Lo) m3/h 600/480/400 800/600/500 1000/900/700
8

Indoor noise level (Hi/Mid/Lo) dB(A) 43/41/38 43/41/38 45/43/40
Dimension (WxHxD)(body) mm 995×660×198 995×660×198 995×660×198
Packing (WxHxD)(body) mm 1075×744×278 1075×744×278 1075×744×278
Indoor unit Net/Gross weight(body) kg 29/35 30/37 30/37
Model YDK24-6F YDK53-6K YDK53-6H
Input W 56 130 130
Capacitor uF 2.5uF/450V 2.5 uF/450V 3μF/450V
Outdoor fan
motor Speed r/min 800 750 800
Number of rows 2 2 2
Tube pitch(a)x row pitch(b) mm 25.4 x22 25.4×22 25.4×22
Finspacing mm 1.4 1.7 1.5
Fin type Hydrophilic aluminum Hydrophilic aluminum Hydrophilic aluminum
Tube outside dia. and type mm
φ9.53x0.35,Innergroove
tube Ф9.53,Innergroove tube Ф9.53,innergroove tube
Coil length x height x width mm 651x559x44 775×660×44 850×810×44
Outdoor coil Number of circuits 2 3 4
Outdoor air flow m3/h 2100 2400 3000
Outdoor noise level dB(A) 43 48 55
Dimension(WxHxD) mm
760×590×285 845×695×335 895×860×330
Packing (WxHxD) mm 887x655x355 970X770X395 1043X915X395 Outdoor
unit Net/ Gross weight kg 44/48 57/62 68/70
Refrigeranttype/Quantity g R410A/1120 R410A/2050 R410A/2600
Design pressure (high side/low side) MPa 4.2/2.5 4.2/2.5 4.2/2.5
Liquid side mm(inch) 6.35 (1/4) 6.35 (1/4) 9.53 (3/8)
Gas side mm(inch) 12.7 (1/2) 12.7 (1/2) 16 (5/8)
Max. pipe length m 25 25 30
Refrigerant
piping Max. difference in level m 15 15 15
Operation temp °C 17~30 17~30 17~30
Ambient temp °C -7~45 -7~45 -7~45
Applicationarea m
218~26 34~49 40~56
Qty’per 20’& 40’Fcl Pieces 63/138/155 49/104/126 44/94/101
9

Model ASF-30A ASF-36A
Power supply Ph-V-Hz 1,220-240V,50Hz 3,380V,50Hz
Capacity Btu/h 30000 36000
Capacity kW 9.2 10.5
Input W 3750 3750
Rated current A 16.3 6.6
Cooling EER Btu/W.h 8.0 9.6
Capacity Btu/h 32000 39000
Capacity kW 9.4 11.4
Input W 3500 3700
Rated current A 15.2 6.5
Heating COP Btu/W.h 9.2 10.6
MoistureRemoval L/h 3 3.8
Max. input consumption W 4620 4400
Max.current A 21 8.0
Startingcurrent A 97 61
Model C-SBN301H5D C-SBN303H8D
Type SCROLL SCROLL
Brand SANYO SANYO
Supplier
SANYO SANYO(Dalian)
Capacity Btu/h 33438 33438
Input W 3650 3650
Rated current(RLA) A 17.65 6.58
Locked rotor Amp(LRA) A 97 61
Thermal protector INNER INNER
Capacitor uF 60uF/440V /
Compressor Refrigerant oil ml FV68S 1700 DAPHNE FV68S 1700
Model YSK80-4A YSK80-4A
Input W 142/134/132 142/134/132
Capacitor uF 3.5uF/450V 3.5uF/450V
Indoor fan
motor Speed(hi/lo) r/min 1310/1200/1000 1310/1200/1000
Number of rows 3 3
Tubepitch(a)x row pitch(b) mm 25.4×22 25.4×22
Fin spacing mm 1.7 1.7
Fin type Hydrophilic aluminum Hydrophilic aluminum
Tube outside dia.and type mm Ф9.53, inner groove tube Ф9.53, inner groove tube
Indoor coil Coil length x height x width mm 905×203×66 905×203×66
Indoor air flow(Hi/Mid/Lo) m3/h 1400/1200/1000 1400/1200/1000
Indoor noise level (Hi/Mid/Lo) dB(A) 45/43/40 45/43/40
Dimension (WxHxD)(body) mm 1285×660×198 1285×660×198 Indoor unit
Packing (WxHxD)(body) mm 1365×744×278 1365×744×278
10

Net/Gross weight(body) kg 34/42 34/42
Model YDK250-6D YDK250-6D
Input W 307 307
Capacitor uF 10 uF/450V 10 uF/450V Outdoor fan
motor Speed r/min 740 740
Number of rows 2 2
Tube pitch(a)x row pitch(b) mm 25.4×22 25.4×22
Finspacing mm 1.7 1.7
Fin type unhydrophilic aluminium unhydrophilic aluminum
Tube outside dia.and type mm Ф9.53, inner groove tube Ф9.53, inner groove tube
Coil length x height x width mm 955×915×44 955×915×44
Outdoor coil Number of circuits 8 8
Outdoor air flow m3/h 5000 5000
Outdoor noise level dB(A) 57 57
Dimension(WxHxD) mm 990×960×360 990×960×360
Packing (WxHxD) mm 1120X1090X435 1120X1090X435
Outdoor unit Net/ Gross weight kg 90/102 90/102
Refrigeranttype/Quantity g R410A 3450 R410A/3100
Design pressure (high side/low side) MPa 4.2/2.5 4.2/2.5
Liquid side mm(inch) 12.7 (1/2) 12.7 (1/2)
Gas side mm(inch) 19 (3/4) 19 (3/4)
Max. pipe length m 30 30 Refrigerant
piping Max. difference in level m 20 20
Operation temp °C 17~30 17~30
Ambient temp °C -7~45 -7~45
Applicationarea m
260~85 60~85
Qty’per 20’& 40’Fcl Pieces 27/55/62 27/55/62
11

Model ASF-48A ASF-60A
Power supply Ph-V-Hz 3,380V,50Hz 3,380V,50Hz
Capacity Btu/h 48000 60,000
Capacity kW 14 17
Input W 4700 6000
Rated current A 8.2 9.8
Cooling EER Btu/W.h 10.2 10.0
Capacity Btu/h 52000 68,000
Capacity kW 15.2 20
Input W 4900 6000
Rated current A 8.6 9.8
Heating COP Btu/W.h 10.6 11.4
MoistureRemoval L/h 4.8 6
Max. input consumption W 5870 7500
Max.current A 10.7 12.8
Startingcurrent A 66 67
Model - C-SBN373H8D C-SBN453H8D
Type - SCROLL SCROLL
Brand - SANYO SANYO
Supplier -
SANYO(Dalian) SANYO(Dalian)
Capacity Btu/h 48109 55957
Input W 4750 5750
Rated current(RLA) A 8.22 9.77
Locked rotor Amp(LRA) A 66 67
Thermal protector INNER INNER
Capacitor uF / /
Compressor Refrigerant oil ml DAPHNE FV68S 1700 DAPHNE FV68S 1700
Model YSK59-4A YSK59-4A
Input W 118/108/101 118/108/101
Capacitor uF 2.5uF/450V 2.5uF/450V
Indoor fan
motor Speed(hi/lo) r/min 820/695/620 820/695/620
Number of rows 3 3
Tube pitch(a)x row pitch(b) mm 25.4X22 25.4X22
Fin spacing mm 1.7 1.7
Fin type Hydrophilic aluminum Hydrophilic aluminum
Tube outside dia. and type mm Ф9.53, inner groove tube Ф9.53, inner groove tube
Indoor coil Coil length x height x width mm 1150x254x66 1150x254x66
Indoor air flow(Hi/Mid/Lo) m3/h 2000/1800/1600 2000/1800/1600
Indoor noise level (Hi/Mid/Lo) dB(A) 47/45/42 47/45/42
Dimension (WxHxD)(body) mm 1670×680×240 1670×680×240
Packing (WxHxD)(body) mm 1764×760×329 1764×760×329
Indoor unit Net/Gross weight(body) kg 52/62 52/62
12

Indoor units
21
Model YDK65-6; YDK65-6F YDK65-6F; YDK65-6F
Input W 138+156 138+156
Capacitor uF 3.5×2 uF/450V 3.5×2 uF/450V Outdoor fan
motor Speed r/min 800 800
Number of rows 2 2
Tube pitch(a)x row pitch(b) mm 25.4×22 25.4×22
Finspacing mm 1.8 1.8
Fin type Hydrophilic aluminum Hydrophilic aluminum
Tube outside dia. and type mm Ф9.53, inner groove tube Ф9.53, inner groove tube
Coil length x height x width mm 715×1220×44 715×1220×44
Outdoor coil Number of circuits 4 4
Outdoor air flow m3/h 6000 6000
Outdoor noise level dB(A) 58 58
Dimension(WxHxD) mm
940×1245×340 940×1245×340
Packing (WxHxD) mm 1058X1380X435 1058X1380X435
Outdoor unit Net/ Gross weight kg 112/127 112/127
Refrigeranttype/Quantity g R410A/4000 R410A/4200
Design pressure (high side/low side) MPa 4.2/2.5 4.2/2.5
Liquid side mm(inch) 12.7 (1/2) 12.7 (1/2)
Gas side mm(inch) 19 (3/4) 19 (3/4)
Max. pipe length m 50 50
Refrigerant
piping Max. difference in level m 30 30
Operation temp °C 17~30 17~30
Ambient temp °C -7~45 -7~45
Applicationarea m
280~105 95~120
Qty’per 20’& 40’Fcl Pieces 25/50/54 25/50/54
Notes: 1. Nominal cooling capacities are based on the following conditions:
Indoor temp: 27°CDB, 19°CWB; Outdoor temp: 35°CDB;
2. Nominal heating capacities are based on the following conditions:
Indoor temp: 20°CDB; Outdoor temp: 7°CDB, 6°CWB;
3. Actual noise level may differ, depending on the room structure, etc, since these noise values are
from an anechoic room.
13

3. Dimensions
3.1. ASF-12A ASF-18A ASF-24A
4-12 18 Overhanging hole ˇÁ
Connecting point of
refrigerant pipe
(gas side)
Drain point
Connecting point of
refrigerant pipe
(Liquid side)
402
Strengthener
980
995
3.2. ASF-30A ASF-36A
4-12 18 Overhanging hole ˇÁ
Connecting point of
refrigerant pipe
(gas side)
Drain point
Connecting point of
refrigerant pipe
(Liquid side)
402
Strengthener
980
1285
3.3. ASF-48A ASF-60A
4-12 18 Overhanging hole×
Co nne cti n g po int of
refrig eran t pi pe
(ga s side)
Drain point
Co nne cti ng po int of
refrig eran t pi pe
(Li qui d si de )
240
660
Strengthener
980
1610
14

4. Service space
>600mm
>600mm
15

5. Piping Diagrams
Remark: 1. For ASF-12A and ASF-18A, accumulator is not included.
2. For ASF-30A, ASF-36A and ASF-48A, check valve and auxiliary capillary is not included.
16

6. Wiring Diagrams
6.1 ASF-12A
XT1
RT2
XT1
XT2
R
T1
XP1~4
XS1~4
CAP 1
FA N1
CN1-CN24
T4
XT2
K M1
GM1
FA N1
DISPLAY
BOA R D
CAP1
T4
MNCONTROL BOA R D
CN15
CN10
CN
16
CN
1
CN2
CN3
CN5
(W
HITE)
XP1
XS1
XS3
XP3
Y/ G
INDOOR
WIRING
AG R A M
CONN EC TORS
PI P E T E M P. S E N S O R
ROOMTEM P. SENSOR
5- WAY T ER MINA L
P.C.BOARDSOCKETS
TR ANSFORME R
RL8
COMP R E S S O R
Y/ G
CN12
KM 1
CODE
IND O ORFA N
IND O ORFANCAP
PA RT N A M E
B
LA
C
K
(HI)
R
E
D
B
LA
C
K
BLU
E(S
.V
)
B
LA
C
K
(C
)
R
ED
WHIT
E
B
LA
C
K
WHITE
(T3)
B
LA
C
K
(E
)
R
E
D(LO
)
B
LA
CK(L)
B
LU
E
(N
)
CN13
4
35
(RE D)
Y/ G
LN12(N)
CONN EC TORS
6- WAY T ER MINA L
GM2
6.2 ASF-18A
XT1
RT2
XT1
XT2
RT1
XP1~4
X
S1~4
CAP1
FAN1
T4
XT2
K M1
GM1
FA N1
DISPLAY
BO A R D
CAP1
T4
CN15
CN10
CN16
CN 1
CN2
CN3
CN5
(WHITE)
XP1
XS1
XS 3
X P 3
Y/ G
P O WER
WHITE
INDOOR
WIRING DIAGRAM
P. C . B O A RDSO CK E TS
RL8
Y/ G
CN12
K M 1
CODE
IND O ORFANCA P
PART N A M E
BLACK(H
I)
R
E
D
B
LA
C
K
BLUE(S
.V
)
B
LA
C
K
(C
)
R
ED
WHIT
E
BLA
C
K
WHITE(T3)
BLACK(E
)
RED(LO)
BLA
CK(L)
B
LU
E
(N
)
CN13
WHITE
4
35
(RED)
Y/ G
LN12
(
N
)
GM2
17
AI
DI
RELAY FOR
PLUMB SWING MOTOR
LEVEL SWING MOTOR
WHITE WHITE
TO OUTDOOR UNIT TO OUTDOOR UNIT POWER
MAIN CONTROL BOARD
TO OUTDOOR UNIT
TO OUTDOOR UNIT
CN1-CN24
TRANSFORMER
INDOOR FAN
CONNECTORS
CONNECTORS
ROOM TEMP.SENSOR
PIPE TEMP.SENSOR
5 - WAY TERMINAL
6 - WAY TERMINAL
RELAY FOR
COMPRESSOR
LEVEL SWING MOTOR
PLUMB SWING MOTOR

6.3 ASF-24A
6.1.4. ASF-30A
18