SIP 1200 Magnetic Drill User manual

24
Please dispose of packaging for the product in a responsible
manner. It is suitable for recycling. Help to protect the
environment, take the packaging to the local amenity tip
and place into the appropriate recycling bin.
Never dispose of electrical equipment or batteries in with
your domestic waste. If your supplier offers a disposal facili-
ty please use it or alternatively use a recognised re-cycling
agent. This will allow the recycling of raw materials and help
protect the environment.
Ref: 211216
FOR HELP OR ADVICE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR,
OR SIP DIRECTLY ON:
TEL: [phone]
EMAIL: [e-mail] or [e-mail]
www.sip-group.com
1
1200 Magnetic Drill
06181 & 06182
Please read and fully understand the instructions in this manual
before operation. Keep this manual safe for future reference.

2
23
Declaration of Conformity
We
SIP (Industrial Products) Ltd
Gelders Hall Road
Shepshed
Loughborough
Leicestershire
LE12 9NH
England
As the manufacturer's authorised representative within the EC
declare that the
SIP 1200 Magnetic Drill (110V) - SIP Part No. 06181
SIP 1200 Magnetic Drill (230V) - SIP Part No. 06182
Conforms to the requirements of the following directive(s), as indicated.
2014/35/EU Low Voltage Directive
2006/42/EC Machinery Directive
2014/30/EU EMC Directive
2011/65/EU RoHS Directive
And the following harmonised standard(s), including:
EN 61029-1:2009+A11:2010
EN ISO 12100:2010
EN 55014-1:2006+A1:2009+A2:2011
EN 55014-2:2015
EN 61000-3-2:2006+A1:2009+A2:2009
EN 61000-3-11:2000
Signed:
Mr P. Ippaso - Managing Director - SIP (Industrial Products) Ltd
Date: 08/12/2016.
DECLARATION OF CONFORMITY

22
NOTES
3
CONTENTS
Page No. Description
4. Safety Symbols Used Throughout This Manual
4. Safety Instructions
8. Technical Specifications
8. Contents & Accessories
9. Electrical Connection
10. Guarantee
11. Getting To Know Your Drill
12. Assembly Instructions
15. Operating Instructions
16. Maintenance
18. Exploded Drawing
19. Parts List
23. Declaration of Conformity

4
When using the magnetic drill, basic safety precautions should always be followed to
reduce the risk of fire, electric shock and personal injury.
Read all these instructions before operating the drill and save this user manual for fu-
ture reference.
The magnetic drill should not be modified or used for any application other than that
for which it was designed.
The magnetic drill is a portable tool used for the drilling of structural steel, or similar on
site or in the workshop. It has a strong electromagnetic base enabling it to adhere to a
carbon steel (magnetic) surface.
If you are unsure of its relative applications do not hesitate to contact us and we will
be more than happy to advise you.
KNOW YOUR MAGNETIC DRILL: Read and understand the owner's manual and labels
affixed to the drill. Learn its applications and limitations, as well as the potential haz-
ards specific to it.
KEEP WORK AREA CLEAN AND WELL LIT: Cluttered work benches and dark areas invite
accidents. Floors must not be slippery due to oil, water or sawdust etc.
DO NOT USE THE DRILL IN DANGEROUS ENVIRONMENTS: Do not use the magnetic drill
in damp or wet locations, or expose it to rain. Provide adequate space surrounding
the work area. Do not use in environments with a potentially explosive atmosphere.
KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All visitors
should be kept at a safe distance from the work area.
SAFETY SYMBOLS USED THROUGHOUT THIS MANUAL
Danger / Caution: Indicates risk of personal injury and/or the possibility of
damage.
Warning: Risk of electrical injury or damage!
Note: Supplementary information.
SAFETY INSTRUCTIONS
IMPORTANT: Please read the following instructions carefully, failure to do
so could lead to serious personal injury and / or damage to the drill.
21
NOTES

20
PARTS LIST….cont
Ref. No. Description SIP Part No. Ref. No. Description SIP Part No.
63. Rotor 110v WK06-00199 77. Oil Feed Mount WK06-00214
63. Rotor 230v WK06-00200 78. O Ring WK06-00215
64. Bearing 6009 WK06-00201 79. Spring WK06-00216
65. Gear box End Cap WK06-00202 80. Spring Stop WK06-00217
66. Bearing 627 WK06-00203 81. Circlip WK06-00218
67. Gear WK06-00204 82. 5mm Hex Wrench WK06-00219
68. Bearing 627 WK06-00205 83. 4mm Hex Wrench WK06-00220
69. Gear Box Housing WK06-00206 84. Drill Chuck WK06-00221
70. Circlip WK06-00207 85. Chuck Key WK06-00222
71. Gear WK06-00208 86. Chuck Adaptor WK06-00223
72. Bearing 6003 WK06-00209 87. Safety Chain WK06-00224
73. Bearing 6004 WK06-00210 N/A Safety Guard WK06-00226
74. Spindle WK06-00211 N/A Safety Guard Retaining Screws WK06-00227
75. M8×8 Grub Screw WK06-00212 N/A Safety Guard Wing Nuts WK06-00228
76. Connector WK06-00213
5
STORE THE MAGNETIC DRILL SAFELY WHEN NOT IN USE: The magnetic drill should be
stored in a dry, locked cupboard wherever possible and out of the reach of children.
WEAR THE CORRECT CLOTHING: Do not wear loose clothing, neckties, rings, bracelets,
or other jewellery, which may get caught in moving parts. Non-slip footwear is recom-
mended. Wear protective hair covering to contain long hair. Roll long sleeves up
above the elbow.
USE SAFETY CLOTHING / EQUIPMENT: Wear CE approved safety goggles at all times,
normal spectacles only have impact resistant lenses, they are NOT safety glasses. A
face or dust mask should be worn if the operation is dusty and ear protectors (plugs or
muffs) should be worn, particularly during extended periods of operation.
PROTECT YOURSELF FROM ELECTRIC SHOCK: When working with the magnetic drill,
avoid contact with any earthed items (e.g. pipes, radiators, hobs and refrigerators,
etc.). It is advisable wherever possible to use an RCD (residual current device) at the
mains socket.
STAY ALERT: Always watch what you are doing and use common sense. Do not oper-
ate the magnetic drill when you are tired or under the influence of alcohol or drugs.
DISCONNECT THE MAGNETIC DRILL FROM THE MAINS SUPPLY: When not in use, before
servicing and when changing accessories such as cutters etc.
AVOID UNINTENTIONAL STARTING: Make sure the switch is in the OFF position before
connecting the drill to the mains supply.
NEVER LEAVE THE DRILL RUNNING / CONNECTED WHILST UNATTENDED: Turn the drill off
and disconnect it from the mains supply between jobs. Do not leave the drill until it
comes to a complete stop.
DO NOT ABUSE THE MAINS LEAD: Never attempt to move the drill by the mains lead or
pull it to remove the plug from the mains socket. Keep the mains lead away from
heat, oil and sharp edges. If the mains lead is damaged, it must be replaced by the
manufacturer or its service agent or a similarly qualified person in order to avoid un-
wanted hazards.
CHECK FOR DAMAGED PARTS: Before every use of the drill, a guard or other part that is
damaged should be carefully checked to determine that it will operate correctly and
perform its intended function. Check for alignment of moving parts, free running of
moving parts, breakage of parts, and any other conditions that may affect its opera-
tion. A guard or other part that is damaged should be correctly repaired or replaced
by an authorised service centre unless otherwise indicated in this instruction manual.
Have defective switches replaced by an authorised service agent. Do not use the drill
if the switch does not turn it on and off.
KEEP ALL GUARDS IN PLACE: And in full working order.
MAINTAIN THE MAGNETIC DRILL WITH CARE: Keep bits sharp and clean for the best
and safest performance. Follow instructions for lubricating and changing accessories.
All extension cables must be checked at regular intervals and replaced if damaged.
Always keep the hand grip/s on the drill clean, dry and free of oil and grease.
USE ONLY RECOMMENDED ACCESSORIES: Consult this user manual, your distributor or
SIP directly for recommended accessories. Follow the instructions that accompany the
SAFETY INSTRUCTIONS….cont

6
SAFETY INSTRUCTIONS….cont
accessories. The use of improper accessories may cause hazards and will invalidate
any warranty you may have.
REMOVE ADJUSTING KEYS AND WRENCHES: Form a habit of checking to see that keys
and adjusting wrenches are removed from the drill before every use.
DO NOT OVERREACH: Keep proper footing and balance at all times.
USE THE RIGHT TOOL: Do not use the drill or attachment to do a job for which it was
not designed.
DO NOT OPERATE THE MAGNETIC DRILL IN EXPLOSIVE ATMOSPHERES: Do not use the
drill in the presence of flammable liquids, gases, dust or other combustible sources.
Drilling operations may create sparks which can ignite the dust or fumes.
DO NOT EXPOSE THE MAGNETIC DRILL TO RAIN OR USE IT IN WET CONDITIONS: Water
entering magnetic drill will greatly increase the risk of electric shock.
HAVE YOUR MAGNETIC DRILL REPAIRED BY A QUALIFIED PERSON: The tool is in accord-
ance with the relevant safety requirements. Repairs should only be carried out by
qualified persons using original spare parts, otherwise this may result in considerable
danger to the user.
DO NOT dismantle, tamper with or use the drill without all guards fitted as this may be
dangerous and will invalidate the warranty.
Keep hands out of path of drill bit / cutter, never reach around drill bit.
Make sure the drill bit / cutter is clear of the workpiece before the switch is
turned on.
Allow the drill bit / cutter to run up to full speed before drilling.
Stop operation immediately if you notice anything abnormal.
Wait for the drill bit to stop completely and remove the plug from mains supply
before servicing or adjusting the drill or changing bits.
Be alert at all times, especially during repetitive, monotonous operations. Don't
be lulled into a false sense of security. Drill bits / cutters can be extremely unfor-
giving.
Use of improper accessories may cause damage to the drill and surrounding
area as well as increasing the risk of injury.
Turn off the drill and wait for it to completely stop before moving or changing
settings or bits etc.
Do not modify the magnetic drill to do tasks other than those intended.
Always attach the safety chain to an adequate point during operation.
Remove key from chuck after adjustment.
Use only the chuck key provided by the manufacturer or a duplicate of it.
Appropriate personal protective equipment MUST be worn and MUST be de-
signed to protect against all hazards created. Severe permanent injury can re-
sult from using inappropriate or insufficient protective equipment - Eyes in par-
ticular are at risk.
Do not overload the tool. Allow the tool to operate at its optimum speed for
19
PARTS LIST
Ref. No. Description SIP Part No. Ref. No. Description SIP Part No.
1. Mains Lead 110v WK06-00134 31. Bearing WK06-00167
1. Mains Lead 230v WK06-00135 32. Slide Adjustment Plate WK06-00168
2. Magnet On / Off Switch WK06-00136 33. RH Slide Plate WK06-00169
3. Fuse Cap WK06-00137 34. LH Slide Plate WK06-00170
4. Fuse WK06-00138 35. M5×8 Screw WK06-00171
5. Fuse Holder WK06-00139 36. Plate WK06-00172
6. Motor On / Off Switch & Relay 230v/110v WK06-00141 37. Rack WK06-00173
7. Cable Strain Relief WK06-00142 38. M6×20 Screw WK06-00174
8. Cable Gland WK06-00143 39. Cutting Fluid Bottle Support WK06-00175
9. Switch Panel Plate WK06-00144 40. Cutting Fluid Bottle WK06-00176
10. M4×8 Screw WK06-00145 41. Valve WK06-00177
11. Handle Arbor WK06-00146 42. M6×10 Screw WK06-00178
12. Handle WK06-00147 43. Spring Washer WK06-00179
13. 4×10 Woodruff Key WK06-00148 44. Washer WK06-00180
14. Axle WK06-00149 45. Cable Gland WK06-00181
15. 5×15 Woodruff Key WK06-00150 46. M5×10 Screw WK06-00182
16. Pinion Gear WK06-00151 47. Spring Washer WK06-00183
17. Lock Ring WK06-00152 48. Washer WK06-00184
18. Cable Protective Conduit WK06-00153 49. Drill Support Plate WK06-00185
19. Cable Gland WK06-00154 50. Motor Slide Plate WK06-00186
20. Drill Body Casing WK06-00155 51. M6×12 Screw WK06-00187
21. M5×8 Screw WK06-00156 52. Drill Clamp Bracket WK06-00188
22. Cable Clamp WK06-00157 53. M6×30 Screw WK06-00189
23. M4×10 Screw WK06-00158 54. Brush Holder Cap WK06-00190
24. Controller 110v WK06-00159 55. Motor Brush WK06-00191
24. Controller 230v WK06-00160 56. Brush Holder WK06-00192
25. M6×16 Screw WK06-00161 57. M5×65 Screw WK06-00193
26. Washer WK06-00162 58. Motor Cover WK06-00194
27. Magnetic Base 110v WK06-00163 59. Field Windings 110v WK06-00195
27. Magnetic Base 230v WK06-00140 59. Field Windings 230v WK06-00225
28. M5 Lock Nut WK06-00164 60. M5×65 Screw WK06-00196
29. M5×16 Grub Screw WK06-00165 61. Cooling Duct Ring WK06-00197
30. Bearing WK06-00166 62. Bearing 6008 WK06-00198

18
EXPLODED DRAWING
7
maximum efficiency.
Always ensure that the accessories such as drill bits / cutters, as well as the drill
are rated / designed for use with required application, and that the bits / cutters
are correctly and securely fastened before connecting the tool to the power
supply.
Understand the operating environment; Before each use the operator should
assess, understand and where possible reduce the specific risks and dangers
associated with the operating environment. Bystanders should also be made
aware of any risks associated with the operating environment.
SAFETY INSTRUCTIONS….cont
When using the magnetic drill for certain operations, particularly during
extended periods; ensure the operator as well as those in the area wear
ear protection.
When using the magnetic drill always ensure the operator as well as
those in the area wear eye protection.
Some materials have the potential to be highly toxic; always wear a
face mask when operating the magnetic drill.
CAUTION: The warnings and cautions mentioned in this user manual can not cover all possible
conditions and situations that may occur. It must be understood by the operator that common
sense and caution are factors which cannot be built into this product, but must be applied.

8
TECHNICAL SPECIFICATIONS
1200 Magnetic Drill.
Blow Moulded Case.
Safety Guard.
Coolant Bottle inc. Pipe, Tap & Fitting.
Safety Chain.
Feed Handles (x3).
Standard Chuck inc. Key & Adaptor.
Hex. Keys (x3).
CONTENTS & ACCESSORIES
Note: If any of these items are missing contact your distributor immediately.
Part number 01681 01682
Model SIP 1200 Magnetic Drill (110V) SIP 1200 Magnetic Drill (230V)
Input voltage 110V ~ 50hz 230V ~ 50hz
Power 1200W 1200W
No Load Speed 595 rpm 595 rpm
Cutter Ø (max.) 40 mm 40 mm
Cutting Depth (max.) 50 mm 50 mm
Standard Drill Bit Size 1.5 -13 mm 1.5 - 13 mm
Arbor 19mm Weldon Shank 19mm Weldon Shank
Base Size 50 x 80 x 160 mm 50 x 80 x 160 mm
Net Weight 13.5 Kg 13.5 Kg
Gross Weight 18 Kg 18 Kg
17
CHECKING / REPLACING THE MOTOR BRUSHES
MAINTENANCE….cont
Take a flat blade screwdriver (not supplied) and locate it in the slot on the motor brush
cap.
Turn anti-clockwise until the cap can be removed, take care when removing the cap
as there is a spring under compression holding the brush in place.
Remove the brush and check the length; If the brush needs changing fit the new
brush and tighten the cap to retain it.
If the brush is not worn but is sticking inside the holder there may be a carbon build up
that needs removing.
The best way to remove the carbon is by blowing dry air into the holder but a small stiff
brush or pipe cleaner could be used to do the same job.
The brush will also need cleaning as some of the build up may be stuck to it.
Caution: When removing or cleaning the brushes eye protection and a
dust mask should be worn; particularly if using dry air.
Caution: Clean or change the brushes in a well ventilated area and en-
sure everyone in that area also wear the appropriate protection.

16
MAINTENANCE
Before every use, lubricate and adjust the gibs to ensure that the machines slide and
the cutting head move as outlined below. When operating the feed handles, the cut-
ting head and slide should have no ‘free play’, but no binding anywhere through its
range of travel. The cutting head must not move downward under its own weight, but
must have to be raised or lowered by the operator using the feed handles.
All of the adjustment screws and associated lock nuts are located along the Right
Hand edge of the machine’s main slide.
Use an appropriate wrench to loosen slightly the locknuts which lock the adjustment
screws in place.
Use a hex key, and starting with the lowest adjusting screw, work upwards turning the
adjustment screws slightly so that to any free sideways movement of the slide is elim-
inated.
Turn the feed handles to move the slide and cutting head up and down. There
should be no free play, but no binding anywhere throughout the range of travel.
If necessary, repeat the above procedure several times to ensure that any free play
or movement has been eliminated.
As the feed handles are operated, the machines cutting head and slide should
move up or down freely without any binding and without any side to side movement
When adjustment has been successfully completed, retighten the locknuts.
Recheck the movement of the machines slide and cutting head.
Cleaning and maintenance of this drill is mainly common sense some points for guid-
ance are as follows:
Regularly check that all the fixing screws, nuts, bolts and screws are tight.
The mains lead of the drill and any extension cord used should be checked frequently
for damage. If damaged, have the mains lead replaced by an authorised service
facility. Replace the extension cord as necessary.
Regularly check and clean out any dust etc. that may have gathered in the housing
of the motor.
After each use brush off any dust etc. with a soft brush.
Danger: Maintenance operations should only be carried out by suitably
qualified persons.
Warning: Always ensure that the drill is off and that the plug is removed
from the power supply before performing any maintenance tasks or mak-
ing any adjustments.
9
WARNING! It is the responsibility of the owner and the operator to read, understand
and comply with the following:
You must check all electrical products, before use, to ensure that they are safe.
You must inspect power cables, plugs, sockets and any other connectors for wear or
damage.
You must ensure that the risk of electric shock is minimised by the installation of appro-
priate safety devices; A residual current circuit Breaker (RCCB) should be incorporated
in the main distribution board. We also recommend that a residual current device
(RCD) is used. It is particularly important to use an RCD with portable products that are
plugged into a supply which is not protected by an RCCB. If in any doubt consult a
qualified electrician.
Connecting to the power supply:
The 1200 Magnetic Drill (06182) is fitted with a standard UK 13 amp type 230v ~ plug,
the 1200 Magnetic Drill (06181) is supplied with a standard UK 16 amp 110V ~ type
plug. Before using the tool inspect the cable and plug to ensure that neither are dam-
aged. If any damage is visible have the tool inspected / repaired by a suitably quali-
fied person. If it is necessary to replace the plug a heavy duty impact resistant plug
would be preferable.
Yellow / green Earth
Blue Neutral
Brown Live
As the colours of the wires may not correspond with the markings in your plug, pro-
ceed as follows: The wire which is coloured blue, must be connected to the terminal
marked with N or coloured black. The wire which is coloured brown, must be connect-
ed to the terminal, which is marked L or coloured red. The wire which is coloured yel-
low / green should be connected to the terminal which is coloured the same or
marked
Always secure the wires in the plug terminal carefully and tightly. Secure the cable in
the cord grip carefully.
The wires for the plug are coloured in the following way:
Warning: Never connect live or neutral wires to the earth terminal of the
plug. Only fit an approved plug with the correct rated fuse. If in doubt
consult a qualified electrician.
ELECTRICAL CONNECTION

10
Guarantee:
These SIP magnetic drills are covered by a 12 month parts and labour warranty cover-
ing failure due to manufacturers defects. This does not cover failure due to misuse or
operating the magnetic drill outside the scope of this manual - any claims deemed to
be outside the scope of the warranty may be subject to charges Including, but not
limited to parts, labour and carriage costs.
This guarantee does not cover consumables such as chucks, brushes & cutters etc.
In the unlikely event of warranty claims, contact your distributor as soon as possible.
Note: Always make sure the mains supply is of the correct voltage and the
correct fuse protection is used. In the event of replacing the fuse always
replace the fuse with the same value as the original.
Note: If an extension lead is required in order to reach the mains supply;
ensure that this too is rated for the correct voltage and fuse rating.
Note: The cross section of the extension lead should be checked so that it
is of sufficient size so as to reduce the chances of voltage drops.
ELECTRICAL CONNECTION….cont
GUARANTEE
Note: Proof of purchase will be required before any warranty can be hon-
oured.
15
OPERATING INSTRUCTIONS
Fill the coolant bottle with appropriate coolant.
Position the magnetic drill, using the pilot pin as an aid to locate the centre of
the cut.
Switch on the magnet and check that cutter has maintained intended position
and machine is securely held to the workpiece.
Use the supplied safety chain to ensure that the drill is secured to the workpiece
should the drill slip, or the magnet fail.
Ensure that coolant feed tap is on and coolant feeds properly through the pin.
(Adjust the tap to correct coolant flow speed).
Using the feed handles set the cutter so that it is just above the workpiece, but
not touching.
Switch on the motor and allow it to come up to full speed.
Using the feed handles, lower the motor head and begin cutting; Use light pres-
sure at first to keep cutter from wandering, apply normal even pressure through-
out the cut, allowing cutter to do the work.
Once the operation is complete, use the feed handles to raise the motor head
away from the workpiece.
Caution: The pilot pin is spring loaded and will push the removed metal
out of the cutter when the work is complete.

14
ASSEMBLY INSTRUCTIONS….cont
Push the end of the coolant pipe, not connected to the bottle outlet, to the
coolant pipe fitting (Fig. 011).
FITTING A CUTTER (NOT SUPPLIED)
Ensure that the magnetic drill is turned off and unplugged.
Insert the pilot pin into the cutter.
Slide the 19mm shank into the arbor.
Adjust the cutter so that the 2 flats on the cutter shank align with the 2 locking
screws of the arbor.
Use supplied hex. wrench to secure the locking screws tightly against the 2 flats.
Note: Follow these instructions in reverse to remove the cutter.
USING A STANDARD CHUCK
Remove the cutter.
Slide the 19mm shank of the chuck adaptor into the arbor.
Adjust the adaptor so that the 2 flats on the adaptor shank align with the 2 lock-
ing screws of the arbor.
Use supplied hex. wrench to secure the locking screws tightly against the 2 flats.
Screw the chuck onto the chuck adaptor.
Fig. 011
11
GETTING TO KNOW YOUR MAGNETIC DRILL
Ref. No. Description Ref. No. Description
1. Magnetic Base 7. Drill Slide
2. Cutter Holder 8. Carrying Handle
3. Gearbox 9. Feed Handle
4. Motor 10. Motor On/Off Switch
5. Motor Brush 11. Fuse
6. Coolant Bottle 12. Magnet On/Off Switch
2
1
3
4
5
6
8
9
11
12
10
7

12
ASSEMBLY INSTRUCTIONS
FITTING THE FEED HANDLES
Danger: Before making any changes or adjustments, ensure that the drill is
turned off, and the mains lead is removed from the supply socket.
Line up a handle with one of the holes on the feed hub (Fig. 001).
Turn the handle clockwise to secure in place.
Follow these instructions for the other 2 handles (Fig. 002).
Feed Hub
Feed Handle
FITTING THE SAFETY GUARD
Fit the 2 screws (1 either side) to the side of the base, tighten to secure (Fig.
004).
Fit the guard over the screws (Fig. 005).
Use the wing nuts over the screws to secure the guard in position (Fig. 006).
Fig. 001 Fig. 002
Base
Screw Hole
Fig. 003
Screw
Fig. 004
13
ASSEMBLY INSTRUCTIONS….cont
Locate the coolant bottle retaining screws on the side of the magnetic drill (Fig.
007).
Fit the wider section of the bottle bracket over the retaining screws and slide
down (Fig. 008, 009 & 010).
FITTING THE COOLANT ASSEMBLY
Fig. 005 Fig. 006
Fig. 007 Fig. 008
Fig. 009
Fig. 010
Screws