Ski-Doo 1990 Elan User manual

ELAN
OPERATOR'S
MANUAL
414
6746
00

model
V.I.N.
purchase date
warranty expiry date
To
be completed by dealer
at
time
of
sale
DEALER IMPRINT AREA
AFTER SALES SERVICE
BOMBARDIER INC.
VALCOURT
(QUEBEC)
CANADA
JOE
2LO
The following are trademarks
of
Bombardier Inc.
Litho'd
in
Canada
ALPINE®
BOMBARDIER®
ELAN®
, ®*Trademarks
of
Bombardier Inc.
FORMUlA*
NORDIK® ROT
AX®
SKI-DQQ®
All
rights reserved
il:l
Bombardier Inc.

FOREWORD
________________
__
The operator manual and the Snowmo-
bile Safety Handbook
have
been pre-
pared
to acquaint the ownerIoperator or
passenger ofa new snowmobile with the
various vehicle controls, maintenance
and safe operating instructions.
Each
is
indispensable for the proper use of the
product
and should
be
kept with the
vehicle at all times.
Should you
have
any questions pertain-
ing to the warranty and its application,
please consuIt the
II
Often Asked Ques-
tion"
section
of
this manual, or your
authorized dealer.
This manual
uses
the following symbols.
..A.WARNING : Identifies
an
instruc-
T tion which, if not followed, could
cause serious personal injuries includ-
ing possibility
of
death.
,.,
CAUTION
: Denotes
an
instruc-
T tion which, if not followed, could
severely damage vehicle components.
0
NOTE:
Indicates supplementary
information needed to fully com-
plete
an
instruction.
Although the mere reading
of
such in-
formation does not eliminate the
hazard,
your understanding of the information
will promote its correct use.
..A.WARNING
:The
engines and the
T corresponding components iden-
tified
in
this manual should not be uti-
lized
on
product(s) other than those
mentioned
on
the cover page
of
this
manual.
..A.WARNING : Maintenance proce-
T
dures
and
tightening torques must
be strictly adhered to, never
attempt
repairs unless the appropriate tools are
available.
The
information
and
components
I
system descriptions contained
in
this
manual
are
correct at time of publication.
Bombardier
Inc.
however,
maintains a
poli-
cy
of continuous improvement of its
products without imposing upon itself
any obligation to install them on prod-
ucts previously manufactured.
Bombardier
Inc.
reserves
the right at
any
time to discontinue or change specifi-
cations, designs, features, models or
equipment without incurring obligation.
The illustrations show the typical con-
struction of the different assemblies
and,
in
all cases, may not reproduce the full
detail or exact shape of the parts shown,
however, they represent parts which
have the same or a similar function.
Most specifications are given
in
both
metric and customary units. Where pre-
cise accuracy
is
not required, some con-
versions
are
rounded to
even
numbers
for easier
use.
A shop manual
can
be
obtained for com-
plete service, maintenance and repair in-
formation.
,.,
CAUTION : Most components of
T this vehicle are built
with
parts
dimensioned
in
the metric system. Most
fasteners are metric and must not be
replaced
by
customary fasteners
or
vice
versa.
Mismatched
or
incorrect
fasteners could cause damage to the
vehicle or possible personal injury.


TABLE OF
CONTENTS
________________________
__
THE
1990
11
LIMITED
WARRANTY"
. . . . . . . . . . . . . . . . . . . . . 6
OFTEN
ASKED
QUESTIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
LISTING
OF
AREA
DISTRIBUTORS......
. . . . . . . . . . . . . . . . . . .
10
HOW
TO
IDENTIFY
YOUR
SNOWMOBILE
. . . . . . . . . . . . . . . . . . 11
CONTROLS/INSTRUMENTS
.
..
Throttle lever
Brake
lever
Ignition
/light
switch
Headlamp dimmer switch
emergency cut-out switch
Tether cut-out switch
Rewind starter handle
BREAK-IN
PERIOD
...........
.
Engine and belt break-in
10-hour inspection
FUEL
&
OIL
...........
.
Recommended fuel
Recommended oil
Fuel/oil mixture ratio
PRE-START
CHECK
Check points
...............
.
STARTING
PROCEDURE
.
Manual starting
Before riding
LUBRICATION
.....
.
Frequency
Steering mechanism
Bogie wheels
Rear
axle
Primer
Decomppressor lever
Fuel
level
Hood opening
Tool
box
Acessories
Inspection check list
Fuel
mixing procedure
Fuel/oil mixing charts
Emergency starting
Chaincase oil
level
Drive pulley
Driven pulley
12
14
17
20
20
22
3

MAINTENANCE
Chart
Console removal
Belt guardIpulley guard removal
Drive belt removal and installation
Drive belt condition
New drive belt
Brake
condition
Brake
adjustment
Brake
light switch adjustment
Spark plug
Suspension condition
STORAGE
Track
Suspension
Skis
Controls
Chaincase
Drive pulley
PRE·SEASON PREPARATION
Track
condition
Track
tension and aligment
Drive pulley
Steering mechanism
Steering adjustment
Muffler attachments
Engine head nuts
Engine mount nuts
Carburetor adjustment
High altitude kit
Headlamp beam aiming
Bulb replacement
General inspection
Engine
Driven pulley
Fuel
tank and carburetor
Chassis
General inspection
Pre-season preparation chart . . . . . . . . .
......................
.
TROUBLE
SHOOTING
...................................
.
TOOLS
....................................
.
SPECIFICATIONS.
. . . . . . . . . . . . . . . . . . . . . . .
Sl
METRIC
INFORMATION
GUIDE
.....
4
----------------------------
24
33
36
37
40
41
43

SAFETY
MEASURES
__________________________
_
Observe
the
following
precautions
:
• Throttle mechanism should
be
check-
ed
for free movement before starting
engine.
•
Do
not operate vehicle near snow
making equipment.
• The
snowmobile
engine can be
stopped
by
activating the emergen-
cy cut out switch tether switches or
turning off the
key.
• Clean and check operation of the
headlight, tail light and brake light.
• Engine should
be
running only when
belt guard and Ior pulley guard
is
se-
cured
in
place.
• Never run the engine without drive
belt installed. Running
an
unloaded
engine can prove to
be
dangerous.
• Never run the engine when the track
is
raised
off
the ground.
• It can
be
dangerous to run engine
with the hood removed.
• Gasoline
is
flammable and explosive
under certain conditions. Always ma-
nipulate
in
a well ventilated area.
Do
not smoke or allow open flames or
sparks
in
the vicinity. If gasoline fumes
are noticed while driving, the cause
should
be
determined and corrected
without
delay.
• Maintain your vehicle
in
top mechan-
ical condition at all times.
•
Your
snowmobile
is
not designed to
be
driven or operated on black top,
bare earth,
ice,
hard pack or other
abrasive surfaces.
On
such surfaces
abnormal
and
excessive
wear of critical
parts
is
inevitable.
•
Your
snowmobile
is
not designed to
be
operated on public streets, road
or highways.
In
most States and
Provinces, it
is
considered
an
illegal
operation.
• Installation
of
other than standard
equipment, including ski-spreaders,
bumpers, pack racks, etc., could se-
verely affect the stability and safety
of
your vehicle. Avoid adding
on
ac-
cessories that alter the basic vehicle
configuration.
• Whenever the vehicle
is
parked out-
doors, overnight or for a long period,
it
is
suggested to protect it against
the inclemency of the weather with
a snowmobile
cover.
•
Do
not lubricate throttle and Ior
brake
cables and housings.
• Only perform procedures
as
detailed
in
this manual.
Unless
otherwise spec-
ified, engine should
be
turned
OFF
for
all
lubrication and maintenance
procedures.
• This vehicle
is
designed for the driver
only. No provision
have
been made
for a passenger.
• Should removal of a locking device
be
required
when undergoing repairs/
disassembly, always replace
by
new
ones. Tighten fasteners
as
specified
in
the applicable Shop Manual.
PLEASE
READ
AND
UNDERSTAND
ALL
WARNINGS AND CAUTIONS
IN
THE
SNOWMOBILER'S
SAFETY
HANDBOOK,
THE
OPERATOR'S
MANUAL AND
ON
THE
VEHICLE
BOTH
MANUALS
SHOULD
REMAIN
WITH
THE
VEHICLE
AT
THE
TIME
OF RESALE
5

THE
1990
SNOWMOBILE
LIMITED
WARRANTY
_________
_
1
..
PERIOD
BOMBARDIER
INC.
as
manufacturer, warrants FROM
THE
DATE
OF
DELIVERY
TO
THE
FIRST
CONSUMER, every
1990
BOMBARDIER®
snowmobile, sold
as
NEW AND UNUSED,
and predelivered by
an
authorized BOMBARDIER® dealer
for
a period
of:
•
12
consecutive months.
• Warranty coverage on all
new
snowmobiles delivered between
August
1st
and
December
1st
of
a year
will
expire on December
1st
of
the
following
year.
2-
WHAT
BOMBARDIER
INC.
WILL DO
BOMBARDIER
INC.
will
repair
and/or
replace,
at
its
option, components defective
in material andIor workmanship (under normal use and service),
with
a genuine
BOMBARDIER® component
without
charge
for
parts or labour,
at
any authorized
BOMBARDIER® dealer during said warranty period.
3
..
CONDITION
TO
HAVE
WARRANTY
WORK
PERFORMED
Present
to
the servicing dealer, the hard copy
of
theBOMBARDIER® WarrantyRegistration
card or
proof
of
purchase received by
the
customer
from
the
selling dealer
at
time
of
delivery.
4 -
EXCLUSIONS
-ARE
NOT
WARRANTED
• Normal wear on all items such as,
but
not
limited
to
:
drive belts bulbs
-slider shoes
spark plugs -runners on skis
• Replacement parts
and/or
accessories
which
are
not
genuine BOMBARDIER® parts
andI
or
accessories.
• Damage resulting from installation
of
parts other than genuine BOMBARDIER® parts.
• Damage caused by failure
to
provide proper maintenance as detailed in the Operator's
Manual. The labour, parts and lubricants costs
of
all maintenance services, including
tune-ups and adjustments
will
be
charged
to
the
owner.
• Cold seizure and piston
scuffing
caused by
insufficient
warm-up.
• Vehicles designed andIor used
for
racing purposes.
• All optional accessories installed on
the
vehicle. {The normal warranty policy
for
parts
and accessories,
if
any,
applies).
• Damage resulting from accident, fire or other casualty, misuse, abuse or neglect.
• Damage resulting
from
operation
of
the
snowmobile on surfaces other than snow.
• Damage resulting
from
modification
to
the
snowmobile
not
approved in
writing
by
BOMBARDIER
INC.
• Damage incurred by
track
studs.
• Losses incurred by
the
snowmobile
owner
other
than parts and labour, such as,
but
not
limited to, transportation,
towing,
telephone calls, taxis, or any other incidental
or consequential damage.
6

5-
BATTERY
WARRANTY:
• 12 consecutive months (Pro-rated).
100%
warranty coverage will start on
the
date
the
snowmobile was delivered and
run
to
the
following April
3Qth.
The remainder
of
the
12 month-period will
be
pro-
rated
as
follows
:
50%
from April
3Qth
to
December
1st.
40%
from December
1st
to
December
31st.
-
30%
from January
1st
to
end
of
warranty.
6 - EXPRESSED OR
IMPLIED
WARRANTIES
This
warranty
gives
you
specific
rights
and
you
may
also
have
other
legal
rights
which
may
vary
from
state
to
state,
or
province
to
province.
Where
applicable
this
warranty
is
expressly
in
lieu
of
all
other
expressed
or
implied
warranties
of
BOMBARDIER
INC.,
its
distributors
and
the
selling
dealer,
including
any
war-
ranty
of
merchantability
or
fitness
for
any
particular
purpose
;
otherwise
the
im-
plied
warranty
Is
limited
to
the
duration
of
this
warranty.
However,
some
states
or
provinces
do
not
allow
limitations
on
how
long
an
implied
warranty
lasts,
so
the
above
limitation
may
not
apply.
Neither
the
distributor,
the
selling
dealer,
nor
any
other
person
has
been
autho
..
rized
to
make
any
affirmation,
representation
or
warranty
other
than
those
con-
tained
in
this
warranty,
and
if
made,
such
affirmation,
representation
or
warranty
shall
not
be
enforceable
against
BOMBARDIER
INC.
or
any
other
person.
Some
states
or
provinces
do
not
allow
the
exclusion
or
limitation
of
incidental
or
consequential
damages,
so
the
above
limitation
or
exclusion
may
not
apply.
BOMBARDIER
INC.
reserves
the
right
to
modify
its
warranty
policy
at
any
time,
being
understood
that
such
modification
will
not
alter
the
warranty
conditions
applicable
to
vehicles
sold
while
the
above
warranty
is
in
effect.
7-
CONSUMER
ASSISTANCE
If
a servicing problem or other
difficulty
occurs,
we
suggest the following :
1.
Try
to
solve the problem
at
the dealership
with
the Service Manager or Owner.
2.
If
this fails,
contact
your area distributor listed in
the
Operator's Manual.
3.
Then
if
your grievance still remains unsolved, you may
write
to
us :
Bombardier Inc.
Service Department
Snowmobile Division
Valcourt, Quebec, Canada
JOE
2LO
September
1988
Bombardier Inc.
Valcourt, Quebec, Canada
JOE
2LO
®*Trademarks
of
Bombardier Inc.
7

OFTEN ASKED
QUESTIONS
________________________
_
0 : Why must my snowmobile
be
registered at the factory 7After all I do
have
my
original invoice
as
proof of when I purchased my snowmobile.
A :
Your
warranty
is
valid
at
any authorizeddealer
of
the product.
Your
registration
is the key elementin providing the servicing dealer with the necessary data to
complete warranty claim forms.
This
information is also usedto notifyowners
in the event
of
a safety recall.
0 : Who should send the registration card to Bombardier
Inc.
?
A :
The
dealer.
However,
it
is important thatthe customermake sure that
it
has
been sent.
The
company
might
contact you should your vehicle be recalled
or
in case
of
a particular warranty campaign.
0:
I bought my snowmobile
in
O'King County but I snowmobile
in
Washington
County.
Can
the dealer
in
Washington County accept to perform warranty work
on
my snowmobile ?
A:
Yes,
any authorizeddealer in North America can perform warranty repairs,
prov1ding the customer warranty registration card is presented.
0:
Where can I find information
on
the lubrication and maintenance of
my
snow-
mobile?
A : In this Operator Manual provided with the vehicle
at
the time
of
delivery.
0 : Will the entire warranty
be
void or cancelled, if I do not operate or maintain my
new snowmobile exactly
as
specified
in
the Operator's Manual?
A :
The
warranty
of
the
new
snowmobile cannotbe nVoided"
or
"Cancelled':
However,
if
a particular failure
is
caused by operation
or
maintenance other
than
is
shown in the OperatorManual,
THAT
failure may
not
be covered under
warranty.
This
includes service workperformedby the customer, especially the
criticaladjustments to ignition, timing, carburation andoilinjectionI
or
oilmixture.
0 · Would you give some examples of abnormal use or strain, neglect or abuse ?
8
A :
These
terms
are
general
and
overlap each other in
areas.
Some specific
examples mayinclude : running the machine out
of
oil, chain failure causedby
a lack
of
lubrication, operating the machine with a broken
or
damaged
part
which causes another
part
to
fail,
andso
on.
If
you
have
any specific questions
on operation
or
maintenance, please contact your dealer for advice.

0 : What costs
are
my responsibility during the warranty period ?
A :
The
customer's responsibility includes
all
costs
of
normal maintenance
services, non-warrantyrepairs, accidents
and
collision damage, as wellas oils,
and
sparkplugs,
and
incidental
or
consequential damages costs as explained
in the warranty.
0:
Are "Genuine" Bombardier replacement parts used
in
warranty repairs covered
by
warranty?
A :
Yes.
When installedbyan authorizeddealer, any "'Genuine" Bombardierpart
usedin warranty
repairs
assumes the remaining warranty that exists on the
machine.
0 : If I
sell
my snowmobile within the warranty period, will the new owner qualify
for the balance of the warranty ?
A :
Yes,
provided the
unit
has already been registered with the manufacturer.
Note that the change
of
ownership card in this manualshould be completed
and
sent to Bombardier Inc.
0 : How can I receive the best owner assistance?
A :
The
satisfaction
and
goodwill
of
the owners
of
Bombardierproducts are
of
primaryconcern to your dealer
and
Bombardier
Inc.
Normally, anyproblems that
arise in connection with the sales transaction
or
the operation
of
yoursnowmobile
will
behandledby yourDealers Sales
or
Service Departments.
It
is recognized,
however,
that despite the bestintentions
of
everyone concerned, misunderstand-
ings
will
sometimes occur.
If
you have a problem that has
not
been handled
to yoursatisfaction through normalchannels, we suggest that you discuss your
problem with a
member
of
dealership management. Frequently, complaints are
the result
of
a breakdown in communications
and
can quickly be resolved
by
a
member
of
the dealership management.
If
the problem already has been
reviewed with the Sales Manager
or
Service Manager, contactthe Dealerhimself
or
the General Manager.
9

LISTING
OF AREA
DISTRIBUTORS
___________
_
CANADIAN
DISTRIBUTORS
PROVINCE
OF
QUEBEC
SERVICE OFFICE
BOMBARDIER
INC.
Valcourt (Quebec)
JOE
2LO
(514} 532-2211
SALES
OFFICE
BOMBARDIER
INC.
1350 Nobel Street
Boucherville (Quebec) J4B
1A1
(514) 655-6121
PROVINCE
OF
ONTARIO
SERVICE
AND
SALES
OFFICE
BOMBARDIER
INC.
230
Bayview Drive
,Barrie (Ontario} L4N 5E9
(705)
728-8600
ATLANTIC REGION
SERVICE OFFICE
BOMBARDIER
INC.
PO.
Box
7060
Riverview
!New
Brunswick)
E1B
1VO
(506) 386-6117
SALES OFFICE
BOMBARDIER
INC.
1350 Nobel Street
Boucherville (Quebec)
J4B
1A1
(514) 655-6121
ALBERTA, BRITISH COLUMBIA,
MANITOBA,
SASKATCHEWAN, YUKON
SERVICE
AND
SALES
OFFICE
BROOKS
EQUIPMENT LIMITED
1616 King Edward Street
P.O.
Box
985
Winnipeg !Manitoba)
R3C
2V8
(204)
633-7247
NEWFOUNDLAND, LABRADOR
SERVICE
AND
SALES
OFFICE
CHARLES
R.
BELL
LIMITED
Riverside Drive
P.O.
Box 1050
Corner Brook (Newfoundland) A2H
6J7
(709)
634-3533
NORTH-WEST TERRITORIES,
FRANKLIN DISTRICT & KEEWATIN
SERVICE
AND
SALES
OFFICE
HUDSON'S
BAY
CO.
LIMITED
165 Hymus Blvd
Pointe-Claire (Quebec) H9R
1G2
(514)
630-5279
10
AMERICAN
DISTRIBUTORS
EAST-CENTRAL, CENTRAL,
WESTERN REGION
SALES
OFFICE
BOMBARDIER
CORPORATION
7575
Packer Drive
P.O.
Box
8035
Wausau, Wisconsin
54402-8035
U.S.A.
(715)
842-8886
EAST-CENTRAL, CENTRAL
REG
ION
SERVICE OFFICE
BOMBARDIER
CORPORATION
4505
West Superior Street
P.O.
Box 16106
Duluth, Minnesota 55816-0106
U.S.A.
(218) 628-2881
WESTERN REGION
SERVICE OFFICE
BOMBARDIER
CORPORATION
P.O.
Box 1572
Golden, Colorado 80402-1572
U.S.A.
(303)
232-5284
EASTERN
REG
ION
SERVICE
AND
SALES
OFFICE
BOMBARDIER
CORPORATION
East Main Street Road
Malone, New
York
12953
U.S.A.
(518) 483-4411
ALASKA
SERVICE
AND
SALES
OFFICE
THE
BRYANT
CORPORATION
NE.
190th & Woodinville
Snohomish Road
P.O.
Box
389
Woodinville, Wa
98072
U.S.A.
(206) 482-0110

HOW
TO
IDENTIFY
YOUR
SNOWMOBILE
_________
_
The main components of your snowmo-
bile (engine, track and frame) are iden-
tified by different serial numbers. It may
sometimes become necessary to locate
these numbers for warranty purposes or
to trace your snowmobile in the event
of loss.
A002
002
066
A002
005
010
A002
007 006
0
NOTE
: We strongly recommend that you take note
of
all the serial numbers
on your vehicle and supply them to your insurance company. It will surely
help
in
the event a snowmobile
is
stolen.
11

CONTROLS
INSTRUMENTS
______________________
_
H
A002
007
001
AJ
Throttle lever
8)
Brake
lever
CJ
IgnitionIlight switch
D) Head/amp dimmer switch
E)
Emergency cut-out switch
A)
Throttle
lever
Located on the right side
of
handlebar.
When compressed, it controls the en-
gine speed and the engagement of the
transmission. When released, engine
speed returns automatically
to
idle.
B)
Brake
lever
Located
on
the left side
of
handlebar.
When compressed/ the
brake
is
applied.
When released, it automatically returns
to
its original position. Braking effect
is
proportionate to the pressure applied
on
the lever and to the type
of
terrain and
it's
snow coverage.
12
FJ
Tether cut-out switch
GJ
Rewind starter handle
H) Primer
I) Decompressor lever
J)
Hood
latches
C)
Ignition/light
switch
OFF
ON
A002
007
002

Key
operated, two position switch.
To
start
the engine, first turn the
key
to
ON
po-
sition.
To
stop the engine, turn the
key
to
OFF
position.
The lights are automatically
ON
when-
ever the engine
is
running.
D)
Headlamp
dimmer
switch
The dimmer switch, located on left side
of
handlebar, allows correct selection
of
headlamp beam.
To
obtain high or low
beam simply flick switch.
E)
Emergency
cut-out
switch
A three position switch located on the
right side
of
the handlebar.
To
stop the
engine
in
an
emergency, flick the lever
to either upper or lower
"OFF"
position
and simultaneously apply the
brake.
To
start engine, lever must
be
in
middle
11
0N"
position (middle).
A002
006
001
~OFF
~._ON
~OFF
+
WARNING:
For
safety
reasons,
the
emergency
cut-off
switch
is
easily accessible ; be careful
not
to
operate
it
inadvertently.
If
the
switch
has been used in an emergency situ-
ation, the source
of
malfunction should
be
determined and corrected before
restarting
the
engine.
The
driver of this
vehicle
should familiarize
himself with the function of this device
by
using it several times
on
first outing.
Thereby being mentally prepared for
emergency situations requiring its
use.
F)
Tether
cut-out
switch
A pull switch located below the handle-
bar.
Attach tether cord to wrist or other con-
venient location then snap tether cut-out
cap
over
receptacle
before
starting
engine.
If emergency engine
11
Shut-off"
is
re-
quired completely pull cap from safety
switch and engine power will automati-
cally shut
11
0ff'.
0
NOTE
: The cap must
be
installed
on the safety switch
at
all
times
in
order to operate the vehicle.
+WARNING :
If
the
switch
is used
in an emergency situation
the
source
of
malfunction
should be de-
termined and corrected before restart-
ing engine.
G)
Rewind
starter
handle
Auto rewind type located on right hand
side
of
vehicle.
To
engage mechanism,
pull handle.
H)
Primer
A push-pull button. Pull and push but-
ton (two-three times) to start a cold en-
gine.
Not
necessary to start
a·
warm
engine.
I)
Decompressor
lever
Lift lever to operate. Tip down when en-
gine has started.
.,.,.
CAUTION : The decompressor
T provides easier starting by reduc-
ing engine compression. However, leav-
ing the decompressor lever lifted while
running
will
damage your engine.
Al-
ways
pull
down
after
the
engine has
started.
13

J)
Hood
latches
..A..
WARNING : Itis dangerous to
run
T engine with hood opened, re-
moved or unfastened.
Unlock latches on both sides where the
hood meets the frame.
0 NOTE
~
Always liftthe hood gent-
ly
up until stopped
by
the restraining
wire.
Fuel level
..A..
WARNING :
Never
use
open
flame
T to check fuel level.
The tank
is
translucent and fuel
level
can
be
checked by opening hood and glanc-
ing at tanck.
Toolbox
Located under the hood. Ideal location
for spare spark plug,
rope,
flash light, first
aid kit, etc.
Accessories
Some optional accessories
might
be
added to your vehicle such
as
front bum-
per,
carbide runner, hitch, etc. Ask your
authorized dealer for more information.
BREAK-IN
PERIOD
______
_
Engine
With Bombardier-Rotax snowmobile en-
gines, a break-in period is required be-
fore running the vehicle at full
throt~le.
Engine
manufact~rer
recomme~datro.n
is
10
to
15
operatmg hours. Dunng
th1s
period, a richer mixture
is
needed
(i.e.
40
parts
of
gas for 1 part
of
BLIZZARD
oil. Maximum throttle should notexceed
3/4, however, brief full acceleration and
speed variations contribute to a good
break-in. Continued wide open throttle
accelerations, prolonged cruising
speeds,
and engine over-heating are detrimen-
tal during the break-in period.
..W
CAUTION : Remove and clean
T spark plug after engine break-in.
Belt
A new drive belt requires a break-in period
of
25
km
(15
miles).
1
0-Hour
Inspection
As
with
any precision piece
of
mechan-
ical equipment, we suggest that after the
first
10
hours
of
operation or
30
days
after the purchase, whichever comes first,
that your vehicle
be
checked
by
your deal-
er.
This inspection will give you the op-
portunity
to
discuss the unanswered
questions
you
may
have
encountered dur-
ing the first hours
of
operation.
The 10-hour inspection
is
at the ex-
pense of the vehicle owner.
14
---------------------------

Break-in fuel/oil mixingcharts
,.,
CAUTION : The following chart
T only applies to break-in period to
give a richer mixture of
40
to
1 ratio.
Sl UNITS
500
ml oil
to
20 liters=
40:1
IMPERIAL UNITS
16
oz
oil to 4.6 imp.
gal=
40:1
or
500
ml
oil to 4.8 imp. gal
40:1
U.S.
UNITS
16
oz
oil to
5.1
U.S.
gal=
40:1
or
500
ml
oil to 5.3
U.S.
gal=
40:1
GAS
(liter)
100
METRIC (SI)
250
300
400
500
OIL
{mil
IMPERIAL
uxxxxxxxxxxxxxxx
xs
6
1--+-t-+-t-+-t-+-t-l::oo-'i-
GAS
5
:;:;:::
limp.
gal) 4
3
2
:::~
8 16
24
32
35.2
OIL (Imp. oz)
UNITED STATE
GAS
{U.S. gal) 6
h-.h~.tt.:kr.~:ob-f'+-t-+-t-+-t-----+.::!lH-1
5.1
~~¥¥~5ll-t--+-t-+t-+-l-f.Blf-+-l
2
8
16
24
33.8
OIL
{U.S. oz)
AOOO
000 018
15

10-HOUR
INSPECTION
CHECKLIST
v
Engine
timing
Spark plug condition
Carburetor adjustment
Engine head nuts
Drive pulley screw (torque}
Engine
mount
nuts
Muffler
attachment
Chaincase oil level
Brake operation and lining condition
Ski alignment {runner condition)
Steering arm retorque
to
31
N•m
(23
lbf•ft}
Pulley alignment and drive belt condition
Track condition, tension and alignment
Lubrication (steering, suspension, driven pulley, etc.)
Electrical
wiring
tighten all loose bolts,
nuts
and linkage
Operation
of
lighting system
(HI
I
LO
beam, brake light, etc.),
test
operation
of
emergency
cut-out
switch
and
tether
switch
We
recommend
that
you have
your
dealer
sign
this
inspection
list.
Date
of
10-hour inspection Dealer signature
16
---------------------------

FUEL & OIL
________
_
Oil
must
be
added to the fuel
in
premeas-
ured amounts then both oil and fuel
should
be
thoroughly mixed together be-
fore fueling the snowmobile tank.
Recommended fuel
Use
regular leaded or unleaded gasoline
available from
all
service stations or gaso-
hol
with
less than
10°/o
of
ethanol.
..A..
WARNING : Remove fuel tank cap
T slowly. Fuel may be under pres-
sure and spray may cause fire and in-
juries. Fuel is flammable and explosive
under
certain
conditions.
Always
manipulate in a well ventilated area.
Do
not
smoke or allow open flames or
sparks in
the
vicinity.
,.,
CAUTION :
Never
experiment with
T other fuels or fuel ratios. The use
of
fuel containing methanol or similar
products including naphta
is
not recom-
mended. The use
of
unrecommended
fuel can result in vehicle performance
deterioration and damage
to
critical
parts in
the
fuel system and engine
components.
..A..
WARNING :
Never
ltop up' the fuel
T
tank
before placing the vehicle in
a
warm
area.
At
certain temperatures,
fuel
will
expand and overflow.
Always
wipe
off
any fuel spillage
from
the
snowmobile.
Recommended oil
Use "BLIZZARD OIL:' (P/N
496
0135
00-500
ml) available from your author-
ized dealer. This type
of
oil will
flow
at
temperatures
as
low
as
minus
40°C
(
-40°F).
If "BLIZZARD OIL:'
is
unavailable, sub-
stitute
with
"Bombardier
injection -oil"
(PIN 496 0133
00-1
liter) or equivalent.
,.,
CAUTION : Never use outboard
T or
straight
mineral oils.
Fuel mixture ratio
The importance
of
using the correct
fuel/oil mixture cannot be overstressed.
An incorrect fuel/
oil
ratio
results
in
serious
engine damage. Recommended fuel/oil
ratio
is
50:1
(40:1
during break-in period).
Sl UNITS
500
ml oil
to
25
liters=
50:1
IMPERIAL UNITS
16
oz
oil
to
5 imp.
gals=
50:1
or
500
ml oil to 5-1/2 imp.
gals=
50:1
U.S.
UNITS
12
oz
oil to 5
U.S.
gals=
50:1
0
NOTE
:
To
facilitate fuel Ioil mixing,
oil should
be
kept
at
room tem-
perature.
Fuel/oil
mixing procedure
To
mix the fuel and oil always use a
separate clean container. Never mix di-
rectly
in
your snowmobile tank.
For
best
results, acquire
two
containers, either
plastic or
metal.
Draw from
one
until emp-
ty
then use the second one.
17

.A.
WARNING:
Fuel
is
flammable
and
T explosive under certain condi-
tions. Always manipulate
in
a well ven-
tilated area. Do not smoke or allow
open flames or sparks
in
the vicinity.
If gasoline fumes
are
noticed while driv-
ing, the cause should be determined
and
corrected without
delay.
Never
add
fuel while the engine
is
running. Avoid
skin contact
with
fuel
at
below freez-
ing temperatures.
1.
Pour
approximately four liters
(one
gal-
lon)
of
fuel into a clean container.
1 &4
AOOO
000
003
~
~
2.
Add the amount
of
oil required for the
total mixture.
2
'riC;?.
~\
~//!
~
AOOO
000
017
~
18
3.
Replace the container cap and shake
the container thoroughly.
3&5
4. Add the remainder
of
the fuel.
5.
Once
again thoroughly agitate the con-
tainer. Then using a funnel with afine
mesh screen to prevent the entry
of
foreign particles, pour the mixture into
the snowmobile tank.
.A.
WARNING :
To
prevent fuel spil-
T lage
in
the engine compartment,
a funnel must always be used
when
filling the fuel tank.
0 NOTE : When using pre-mixed fuet
always
shake
the
container
thoroughly
as
the oil has a tendency to
settle.
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