Ski-Doo 2006 Mini Z Manual

Mmo2006 4x6 MINI Z ANG.FH10 Wed Oct 12 13:25:46 2005 Page 1
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SAFETY WARNING
Disregarding any of the safety precautions and instructions
contained in this Operator’s Guide, SAFETY VIDEOCASSETTE or
on-product warnings may result in injury, including the possibility
of death.
This Operator’s Guide and SAFETY VIDEOCASSETTE should
remain with the unit at time of resale.
In USA, products are distributed by BRP US Inc.
In Canada, products are distributed by BombardierRecreational Prod-
ucts Inc.
The following are trademarks of Bombardier Recreational Products
Inc. or its subsidiaries.
SKI-DOO®MINI Z TM XP-S
Printed in Canada. (mmo2006-002 DR)
®™ and the BRP loge are trademarks of Bombardier Recreational Products Inc. or its affiliates.
©2005 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.
* Trademark of Bombardier Inc. used under license.

FOREWORD
Congratulations on your purchase of a new SKI-DOO snowmobile.
Whatever model you have chosen, it is backed by the Bombardier
Recreational Products Inc. (BRP) warranty and a network of autho-
rized SKI-DOO snowmobile dealers ready to provide the parts, ser-
vice or accessories you may require.
The Operator's Guide has been prepared to acquaint the
owner/operator with this new snowmobile and its various con-
trols, maintenance and safe riding instructions. This guide is
indispensable for the proper use of the product and should be kept
with this snowmobile at all times.
Make sure you read and understand the content of this Operator's
Guide.
After reading, please keep this Operator's Guide with the snowmo-
bile. If the snowmobile is resold, please give the guide to the new
owner for his awareness. An extra copy of the Operator's Guide is
available from your SKI-DOO snowmobile dealer at no charge.
If you have any question regarding any topic whether or not it is cov-
ered in this Operator's Guide, please call BRP at the number below
and we will be happy to assist you:
In USA:
[phone] In Canada: [phone]
This guide uses the following safety alert symbol in conjunction with
signal words to indicate a potential personal injury hazard.
WARNING
Indicates a potentially hazardous situation which, if not avoid-
ed, could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not avoid-
ed, may result in minor or moderate injury. When used with-
outthesafetyalertsymbol, potential hazard exists for prop-
erty damage only.
CAUTION: Denotes an instruction which, if not followed, could
severely damage vehicle components.
NOTE: Indicates supplementary information needed to fully com-
plete an instruction.
__________________________ 1

Although the mere reading of such information does not eliminate
the hazard, the understanding and application of the information will
promote the correct use of the vehicle.
Your dealer is committed to your satisfaction. He has taken train-
ing to perform the initial set-up and inspection of your snowmobile
as well as completed the final adjustment required to suit your spe-
cific weight and riding environment before you took possession. At
delivery, your dealer would have explained the snowmobile controls
and provided you with a brief explanation of the various suspension
adjustments. We trust you have taken full advantage of this!
At delivery, you were also informed of the warranty coverage and
have completed the Warranty Registration process.
The information and components/system descriptions contained in
this guide are correct at time of publication. BRP, however maintains
a policy of continuous improvement of its products without impos-
ing upon itself any obligation to install them on products previously
manufactured.
Because of its ongoing commitment to product quality and innova-
tion, BRP reserves the right at any time to discontinue or change
specifications, designs, features, models or equipment without in-
curring obligation.
The illustrations in this document show the typical construction of
the different assemblies and, in all cases, may not reproduce the full
detail or exact shape of the parts shown, however, they represent
parts which have the same or a similar function.
It is understood that this guide may be translated into another lan-
guage. In the event of any discrepancy, the English version shall
prevail.
Specifications are given in the SI metric system with the SAE U.S.
equivalent in parentheses. Where precise accuracy is not required,
some conversions are rounded off for easier use.
Most components of this snowmobile are built with parts dimen-
sioned in the metric system. Most fasteners are metric and must
not be replaced by customary fasteners or vice versa.
We recommend genuine BRP products for replacement parts and
accessories. They've been specially designed for your vehicle and
manufactured to meet BRP's demanding standards.
ASHOP MANUAL canbeobtainedforcompleteservice,mainte-
nance and more repair information.
For any questions pertaining to the warranty and its application, con-
sult the WARRANTY section in this guide, and/or an authorized SKI-
DOO dealer.
2__________________________

TABLE OF CONTENTS
SAFETY INFORMATION
INTRODUCTION .................................................. 6
NOTICE TO PARENTS............................................ 7
IMPORTANT BASIC SAFETY MEASURES...................... 8
LAWS AND REGULATIONS...................................... 12
RIDING THE VEHICLE ............................................ 13
Principle of Operation.......................................... 13
How to Ride.................................................... 14
Carrying a Passenger .......................................... 18
People at Front................................................. 19
Signals.......................................................... 20
SAFETY LABELING ............................................... 23
ENVIRONMENT INFORMATION
GENERAL.......................................................... 28
JUST WHAT IS LIGHT TREADING? ............................. 30
WHY IS LIGHT TREADING SMART ............................. 31
CHILD'S SECTION
SNOWMOBILE DESCRIPTION................................... 34
CLOTHING......................................................... 35
SNOWMOBILE CONTROLS...................................... 36
1) Throttle Lever................................................ 37
2) Brake Lever.................................................. 37
3) Handlebar.................................................... 37
4) Ignition Switch............................................... 37
5) Tether Cut-Out Switch ...................................... 38
6) Engine Cut-Out Switch...................................... 39
7) Rewind Starter Handle ...................................... 40
8) Choke Button................................................ 40
9) Hood Latches................................................ 41
OPERATING INSTRUCTIONS.................................... 42
Before You Start................................................ 42
How to Start.................................................... 45
How To Stop.................................................... 49
Emergency Stop ............................................... 50
__________________________ 3

First Ride ....................................................... 51
After Use ....................................................... 52
PARENT'S SECTION
VEHICLE INFORMATION......................................... 54
How to Identify the Snowmobile.............................. 54
Recommended Fuel and Oil................................... 55
Break-In Period................................................. 58
Pre-Operation Check........................................... 59
Starting the Engine............................................. 61
Troubleshooting ................................................ 62
Specifications .................................................. 64
MAINTENANCE INFORMATION................................. 65
Periodic Maintenance Chart ................................... 65
General ......................................................... 68
Engine System ................................................. 68
Drive System................................................... 70
Rear Suspension ............................................... 80
Steering and Front Suspension................................ 81
Body/Frame .................................................... 81
Storage and Preseason Preparation........................... 83
WARRANTY
BRP LIMITED WARRANTY NORTH AMERICA: 2006 SKI-DOO®
SNOWMOBILES .................................................. 86
BRP INTERNATIONAL LIMITED WARRANTY: 2006 SKI-DOO®
SNOWMOBILES .................................................. 90
PRIVACY OBLIGATIONS/DISCLAIMER ......................... 94
CHANGE OF ADDRESS OR OWNERSHIP ...................... 95
4__________________________

SAFETY
INFORMATION
______SAFETY INFORMATION _____ 5

INTRODUCTION
Everyone is a beginner the first time he sits behind the controls of
a snowmobile regardless of previous experience in driving any other
type of recreational products. The safe use of your snowmobile is
dependent on many conditions such as visibility, speed, weather,
environment, traffic, vehicle condition and the condition of the driver.
Each operator has a responsibility to ensure the safety of other recre-
ationists or bystanders.
You are responsible for proper operation of your vehicle as well as
training those whom you allow to ride or drive. There may be notice-
able handling and performance differences from one snowmobile to
the other.
A snowmobile is relatively simple to operate but like any other vehi-
cle or mechanical equipment, it can be hazardous if you are reckless,
thoughtless or inattentive. We encourage you to have an Annual
Safety Inspection of your snowmobile. Please contact an authorized
SKI-DOO dealer for further details. Finally, we urge you to visit an
authorized SKI-DOO dealer periodically for regular and safety main-
tenance, as well as snowmobile accessories you may require.
6_____ SAFETY INFORMATION _____

NOTICE TO PARENTS
Carefully read this Operator's Guide and understand the controls and
operation of the snowmobile.
Please take time with your child to review the entire content includ-
ing the instructions on its safe proper use, while paying attention to
the on-product safety labeling before allowing him to ride snowmo-
bile.
It is important that you supervise the children at all times in order to
prevent serious injuries. It is your discretion to allow unsupervised
use only if you should determine that all children have the ability,
strength and judgment to operate the snowmobile safely.
Do not allow children to ride snowmobile if they are younger than
the recommended age of 6 years or weighing over 45 kg (100 lb)
or if they do not have the strength, skills or judgment required to
operate the snowmobile. Always remember that your approach to
safety influences the child. If available locally, enroll your children in
a snowmobile safety training program.
WARNING
This snowmobile is classified as a children snowmobile.
It is not designed to exceed speeds of 13 km/h (8 MPH), nor
to carry passenger(s), cargo, pull a sleigh, toboggan or any
object of similar nature.
Use of snowmobile should be limited to daylight operation only, in
areas clear of obstacles and on adequate snow covered terrain. En-
sure children do not operate the snowmobile on frozen bodies of
water, or on snowmobile or ATV recreational trails or near streets,
roadways, driveways or sidewalks. In most States or Provinces, it
is considered an illegal operation.
WARNING
This snowmobile is not intended for use on snowmobile or
ATV recreational trails.
Regular size snowmobiles circulate at much higher speed
which would create significant risks of collision with the
children snowmobile.
Make sure area is free of wire fencing, tree stumps or other hazards.
THIS GUIDE SHOULD REMAIN WITH THE SNOWMOBILE AT ITS
RESALE.
______SAFETY INFORMATION _____ 7

IMPORTANT BASIC SAFETY MEASURES
Training
Basic training is required for the safe operation of any snowmo-
bile. Study your Operator's Guide paying particular attention to
cautions and warnings. Obtain basic instructions from your snow-
mobile dealer, friend, fellow club member or enroll in your state or
provincial safety training program.
Always show a new operator how to start and stop the vehicle.
Indicate the correct riding positions and, above all else, only allow
him to operate the snowmobile in a restricted flat area —at least
until he is completely familiar with its operation. If there is a local
snowmobile operator's training course existing, have him enroll.
Performance
Injury or death may result to the snowmobile operator or bystander
if the snowmobile is used in risky conditions which are beyond the
driver's or snowmobile's capabilities or intended use.
Speed
Speeding can be fatal. In many cases, you cannot react or respond
quickly enough to the unexpected. Always ride at a speed which
is suitable to the trail, weather conditions and your own ability.
Know your local rules. Speed limit may be in effect and meant to
be observed.
Riding
If you are a parent, you must be the judge of your child's capabil-
ity to understand, to operate and to control a snowmobile. Warn
against speeding, over confidence and carelessness. Never let
children snowmobile unsupervised.
Always keep a safe distance from other snowmobiles and by-
standers.
Remember, promotional material may show risky maneuvers per-
formed by professional riders under ideal and/or controlled condi-
tions. You should never attempt any such risky maneuvers if they
are beyond your level of riding ability.
Never ride after consuming drugs or alcohol or if you feel tired or
ill. Operate your snowmobile prudently.
Your snowmobile is not designed to be operated on public streets,
roads or highways.
8_____ SAFETY INFORMATION _____

Snowmobiling at night can be a delightful experience but because
of reduced visibility, be extra cautious. Avoid unfamiliar terrain and
be sure your lights are working. Always carry a flashlight and spare
light bulbs.
Fences represent a very serious threat for both you and your
snowmobile. Give a wide berth to telephone poles or posts.
Hidden wires unseen from a distance can cause serious accidents.
Always wear an approved safety helmet, eye protection and a face
shield.
Be aware of inherent risks associated with riding off trails, such
as avalanche and other natural or man made hazards or obstacles.
Meadows sometimes have low areas where water accumulate
and freezes over in winter. This ice is usually glare ice. Attempting
to turn or brake on this surface could cause your vehicle to spin
out of control. Never brake or attempt speeding or turning on glare
ice. If you do happen to travel over such a condition, reduce speed
by carefully releasing the throttle.
Never “jump”with your snowmobile. This should be left to pro-
fessional stunt men. Don't show off. Be responsible.
Whileonsafari,donot“gun”the throttle. Snow and ice can be
thrown back into the path of a following snowmobile. In addition,
when “gunning”the throttle, the vehicle digs into and leaves an
irregular snow surface for others.
Safaris are both fun and enjoyable but don't show off or overtake
others in the group. A less experienced operator might try to do
the same as you and fail. When riding with others, limit your abil-
ities to the experience of others.
Operation
Always make a pre-start inspection BEFORE you turn on the igni-
tion.
Securely attach the tether cord to the child's clothing eyelet prior
to starting the engine.
In an emergency, the snowmobile engine can be stopped by ac-
tivating the engine cut-out switch, pulling the tether cord cap or
turning off the key.
Throttle mechanism should be checked for free movement and
return to idle position before starting engine.
Always engage parking brake when vehicle is not in use.
______SAFETY INFORMATION _____ 9

Never run the engine in a non-ventilated area and/or if vehicle is
left unattended.
Never operate the engine without chain guard securely installed
or, with hood or access/side panels open or removed. Never run
the engine without drive chain installed. Running an unloaded en-
gine such as without drive chain or with track raised, can be dan-
gerous.
Do not leave your keys in the ignition switch, it is an invitation to
thieves and a danger to young children.
Raising the rear of your snowmobile while the engine is running
could cause snow, ice or debris to be thrown back at an observer.
Never raise the rear of the vehicle while the engine is running. To
clear or inspect the track, stop the engine, tilt the vehicle on its
side and remove blockage with a piece of wood or branch. Never
allow anyone near a rotating snowmobile track.
Maintenance
Do not allow children to attempt any repairs or servicing.
Know your snowmobile and treat it with the respect and care due
of any power driven machine. Common sense, proper handling
and routine maintenance will result in safer and enjoyable use.
Only perform procedures as detailed in this guide. Unless other-
wise specified, engine should be turned OFF and cold for all lubri-
cation, adjustment and maintenance procedures.
Never have the engine running while the hood is open. Always
turn off the ignition before opening the hood for any reason.
Never remove any original equipment from your snowmobile.
Each vehicle has many built in safety features. Such features
include various guards and consoles, plus reflective materials and
warning labels.
A poorly maintained snowmobile itself can be a potential hazard.
Excessively worn components could render the vehicle complete-
ly inoperative. Keep the snowmobile in good working condition
at all times. Follow your pre-operation check, weekly, monthly
and annually routine maintenance and lubrication procedures as
detailed in this guide. Consult a snowmobile dealer or acquire a
SHOP MANUAL and proper tools and equipment if other repairs
or service is required.
Do not stud the track unless it as been approved for studs. At
speed, a studded track that as not been approved for studs could
tear and separate from vehicle posing a risk of severe injury or
death.
10 _____SAFETY INFORMATION _____

Fuel
Do not allow children to refuel the snowmobile.
Always stop the engine before refueling. Fuel is flammable
and explosive under certain conditions. Always work in a well-
ventilated area. Do not smoke or allow open flames or sparks in
the vicinity. Open cap slowly. If a differential pressure condition
is noticed (whistling sound heard when loosening fuel tank cap)
have vehicle inspected and/or repaired before further operation.
Do not overfill or top off the fuel tank before placing the vehicle in
a warm area. As temperature increases, fuel expands and might
overflow. Always wipe off any fuel spillage from the vehicle.
Periodically verify fuel system.
_____ SAFETY INFORMATION _____ 11

LAWS AND REGULATIONS
Know your local laws.
Federal, state, provincial and local government agencies have enact-
ed laws and regulations pertaining to the safe use and operation of
snowmobiles. It is your responsibility as a snowmobiler to learn and
obey these laws and regulations. Respect and observance will re-
sult in safer snowmobiling for all.
Be aware of the liability property damages and insurance laws re-
garding your equipment.
12 _____SAFETY INFORMATION _____

RIDING THE VEHICLE
Operate the snowmobile in a restricted flat area until you are com-
pletely familiar with its operation and feel comfortable that you can
safely tackle a more demanding task. Have an enjoyable and safe
ride.
Principle of Operation
Propulsion
Depressing throttle lever increases engine RPM causing the drive
pulley to engage.
WARNING
Never operate engine without chain guard securely installed
or, with hood or access/side panels open or removed.
Power is transferred to the track through the drive chain and drive
axle.
WARNING
Always use a wide-base snowmobile mechanical stand to
properly support vehicle during any track verification. Slowly
accelerate engine in order to rotate track at very low speed
when it is not on ground.
Tu r ni n g
Handlebar controls the steering of the vehicle. As the handlebar is
rotated to right or left, the skis are turned right or left to steer the
snowmobile.
Stopping
Before riding your snowmobile, you should understand how to stop
it. This is done by releasing the throttle and gradually depressing
the brake lever on the left side of the handlebar. In an emergency,
you may stop your vehicle by pressing the engine cut-out switch
located near the throttle control and applying the brake. Remember,
a snowmobile cannot “stop on a dime”. Braking characteristics vary
with deep snow, packed snow or ice. If the track is locked during
hard braking, skidding may result.
_____ SAFETY INFORMATION _____ 13

How to Ride
How to Dress
Proper snowmobile clothing should be worn. It should be comfort-
able and not too tight. Always check the weather forecast before
going on a ride. Dress for the coldest weather expected. Thermal
underwear next to the skin also provides a good insulation.
DOT approved helmets are recommended at all times. They provide
both warmth and reduce injury. A stocking type cap, balaclava and
face mask should always be carried orworn. Gogglesor a face shield
that attach to the helmet are indispensable.
Hands should be protected by a pair of snowmobile gloves or mitts
which have sufficient insulation and allow use of thumbs and fingers
for operation of controls.
Rubber bottom boots with either a nylon or a leather top, with re-
movable felt liners are best suited for snowmobiling.
You should keep yourself as dry as possible when snowmobiling.
When you come indoors, take your snowmobile suit and boots off
and make certain they dry properly.
Do not wear long scarfs and loose apparels that could get caught in
moving parts.
Riding Position
Your riding position and balance are the two basic principles of mak-
ing your snowmobile go where you want it to.
These are 3 ways to position your body while riding the snowmobile;
sitting, kneeling or standing.
WARNING
Do not attempt any maneuvers if they are beyond your abili-
ties.
Sitting
Feet on the running boards, body midway back on seat is an ideal po-
sition when operating the snowmobile over familiar, smooth terrain.
Knees and hips should remain flexible to absorb shocks.
14 _____SAFETY INFORMATION _____

A31H14A
FEET ON THE RUNNING BOARDS, KNEES AND HIPS FLEXIBLE
A31H15A
WRONG
_____ SAFETY INFORMATION _____ 15

Kneeling
This position is achieved by placing one foot firmly on the running
board and the opposite knee on the seat. Avoid abrupt stops.
A31H18A
ONE FOOT ON THE RUNNING BOARD AND THE OPPOSITE KNEE ON THE SEAT
Standing
Place both feet on the running boards. Knees should be flexed to
absorb the shock from surface bumps. This is an effective position
to see better and to shift weight as conditions dictate. Avoid abrupt
stop.
16 _____SAFETY INFORMATION _____

A31H16A
BOTH FEET ON THE RUNNING BOARD WITH KNEES FLEXED
WARNING
Be watchful of any overhead branches or other hazards.
_____ SAFETY INFORMATION _____ 17

Carrying a Passenger
This vehicle is intended for one operator only no passenger.
A31H17A
WRONG
18 _____SAFETY INFORMATION _____