SKYTRONIC I5-S User manual
INSTALLATION INSTRUCTIONS
SKYTRON I5-S / I5-PT Washer-Disinfector
TEC-F-0042 REV 0
7/12
Page 1
I5 INSTALL ● REV0
TABLE OF CONTENTS
TITLE PAGE
Although current at the time of publication, SKYTRON’S policy of continuous development makes this
manual subject to change without notice.
EQUIPMENT LABELS & SPECIFICATIONS ................................................................................... 2
SPECIAL USER ATTENTION........................................................................................................... 3
GENERAL SAFETY GUIDELINES................................................................................................... 5
SECTION I TECHNICAL SPECIFICATIONS / CONNECTIONS ...................................................... 6
1-1.GeneralSpecications ......................................................................................................... 6
1-2.UtilityConnectionSpecications .......................................................................................... 6
1-3.WaterSupplyConnectionSpecications.............................................................................. 9
1-4.ExhaustAirConnectionSpecications................................................................................. 9
1-5.ElectricalConnectionSpecications .................................................................................... 9
SECTION II PREPARATION ........................................................................................................... 10
2-1.PreparatoryWork ................................................................................................................ 10
2-2. Receiving ............................................................................................................................ 10
2-3.Unpacking ........................................................................................................................... 10
2-4.TransportationRoute........................................................................................................... 11
SECTION III INSTALLATION .......................................................................................................... 12
3-1.BasePlateInstallation......................................................................................................... 12
3-2.Washer/DrainAssemblyInstallation .................................................................................... 12
3-3.WaterSupplyConnections .................................................................................................. 13
3-4.ChemicalSupplyConnections ............................................................................................ 14
3-5.ExhaustAirConnections ..................................................................................................... 15
3-6.Steam,CondensateandCompressedAirConnections ...................................................... 15
3-7.ElectricalSupplyConnections............................................................................................. 16
SECTION IV TEST AND CALIBRATION ......................................................................................... 17
4-1.KeypadNavigation .............................................................................................................. 17
a.EnteringNumericValues ............................................................................................... 17
b.Menu/keypadNavigation ............................................................................................... 17
4-2.SetUp ................................................................................................................................. 18
4-3. Special Service Level .......................................................................................................... 19
4-4.DiagnoseSubmenu............................................................................................................. 19
4-5.ChemicalPumpCalibration................................................................................................. 21
4-6.SystemFinalTest ................................................................................................................ 25
INSTALLATION CHECK LIST ......................................................................................................... 27
MENUS ........................................................................................................................................ 28
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I5 INSTALL ● REV0
Caution! Attention!Achtung!
Do not remove material
or instuments before
display shows
“program end”
Ne pas elnever le maeriau
ou les instuments de la
machin, avant que le visuel
no montre <<program end>>
Material dark nur aus der
Mashine entnommen
werden, wenn im Display
Programmende steht!
Manufactured for SKYTRON by BHT HYGIENETECHNIK, GERSTHOFEN, GERMANY
GRAND RAPIDS, MI · 1.616.656.2900
MODEL NO.
REFER TO ACCOMPANYING DOCUMENTS
ELECTRICAL RATING
DATE OF FABRICATION
SERIAL NO.
ELECTRICAL RATING
! !
16KW
208V 3Ph 60Hz
I5
SERIAL NUMBER TAG
(behind panel)
MODEL CONFIGURATION
I5-S SingleDoorSteam
I5-PT TwoDoorPass-ThroughSTEAM
I5-S-E SingleDoorElectric
I5-PT-E TwoDoorPass-ThroughELECTRIC
I5-S-SE SingleDoorSTEAM/ELECTRIC
I5-PT-SE TwoDoorPass-ThroughSTEAM/ELECTRIC
EQUIPMENT LABELS & SPECIFICATIONS
Page 3
I5 INSTALL ● REV0
Thefollowingprecautionsshouldbereviewedby
allpersonnelpriortooperatingtheSKYTRON I5
Washer-Disinfector.
WARNING
Indicatesapossibilityofpersonalinjury.
CAUTION
Indicates a possibility of damage to
equipment.
NOTE
Indicatesimportantfactsorhelpfulhints.
CAUTION
Flushallin-housewatersupplypipes
for a prolonged period of time before
theunitisconnected.Thiswillprotect
the Washer from foreign particles
penetrating into the unit. SKYTRON
declines any responsibility for such
damages on the Washer caused by
contaminationfromthepiping.
WARNING
Exercisecautionwhenworkingonthe
washer.TheinstallationofthisWasher
must be made only by qualied and
authorizedpersonnelfamiliar withthe
essentialknowledgeandtechniques.
CAUTION
ShouldanydamagetotheSKYTRON
I5 Washer-Disinfector be noted while
unpacking,furtherunpackingshouldbe
discontinued.Thecontainer,withallthe
wrapping,shallbeheldforinspection.
The transportation company must be
notied immediately so an inspector
canbesent.
WARNING
PersonnelunpackingtheSKYTRONI5
Washer-Disinfectormustuseextreme
caution when removing the machine
from the package to prevent damage
tothemachineandinjurytothemselves
orothers.
SPECIAL USER ATTENTION
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I5 INSTALL ● REV0
CAUTION
Careless or reckless handling of the
Washer onthepalletjackcanleadto
theWasherfallingoff.Ensurethatthere
isatleastoneoperatoroneachsideof
the pallet jack to steady the Washer
whentransporting.Slowanddeliberate
transportationproceduresareadvised.
CAUTION
Transport the SKYTRON I5 Washer-
Disinfectorusingaforklifttruckorpallet
jackwithappropriateliftingpowerand
suitableforks.
WARNING
Thenegligenceofthesafetyinstructions
maycauseimproperWasherperformance
orendangeroperatingpersonnel.Not
followingsafetyinstructionmayleadto
thelossofwarrantyclaims.
WARNING
Becarefulwhenworkingwithcleaning
anddisinfectionchemicals.Eyes,hands,
and clothes must be protected. Wear
safetyglassesandgloves.Avoidcontact
ofeyesandskinwithchemicals!
CAUTION
Ensureonlynon-foamingdetergentsare
used with the SKYTRON I5 Washer-
Disinfector.
WARNING
The connections of the SKYTRON I5
Washer-DisinfectortothePowerSupply
must be carried out only by skilled
personnel. The applicable connection
datamustbeconsidered.
WARNING
ConnecttheWasheraccording tothe
wiringdiagramandgroundinaccordance
withthelocalandstateelectricalcode.
Appropriatefusesandmainswitchwill
beinstalledbycustomer.
WARNING
Calibration of the Chemical Pump/
FlowMetersshallonlybecarriedout
by a trained SKYTRON technician.
Otherwise,thecleaninganddisinfection
isnotensured.
CAUTION
Alwaysrefertothedilutionrateindicated
on the chemical label for correct
calibration.
WARNING
Avoid contact or inhalation of steam
thatescapesfromtheWashChamber.
Severeburnsmayoccur.
Page 5
I5 INSTALL ● REV0
GENERAL SAFETY GUIDELINES
Installationinstructionsmustbeabsolutelyobeyed
andimplemented.Theinstallationtechnicianmust
payattentiontothefollowing:
1. Theinstallermustunderstandtheinstructions
andbeabletoexecutethem.
2. Theinstallermustfollowtheinstructionsstrictly
andcarefully.
3. Ifnecessary,orifrequiredbyregulations,use
personalprotectionequipment.
4. Considerallthesafetyguidelinesandhazard
warningsofthemachine!
5. Do not make any changes, alterations or
attachmentonthemachine,withouttheapproval
ofSKYTRON.
6. OnlytrainedpersonnelfromSKYTRONmay
implementprogramparameteralterations.
Page 6
I5 INSTALL ● REV0
1-1. General Specications
Weight: 800lbs.(363Kg)
Dimensions: 35.5”Wx33”Dx79”H
(900x840x2000mm)*
*Alldimensionsrefertonishedoorandnished
wall.
- Packaged Unit Dimensions & Weight
• Size: 40"Wx30"Dx40"H
• Weight: 460lbs.
- Package Contents
• Unit
• DrainPlumbingpackage
• HeaderRack
• I-SeriesPerformanceKit
FortheconnectionoftheSKYTRON I5 Washer-
Disinfector to the facility water supply, all local/
nationalregulationsmustbefollowed.
Installalltheelectricalconnectionsinaccordancewith
theNECstandardsandlocal/nationalregulations.
1-2. Utility Connection Specications
Itisrecommendedthatwatershut-offvalvesand
vacuum breakers (by others) be installed on all
servicelines.Flexiblehosesareprovidedforservice
connections. Hoses extend approximately 5 feet
fromthetopofthemachine.
- Waterline connection color code:
• Red: HW(hotwater)
• Blue: CW(coldwater)
• Yellow: DI(de-ionizedwater)
- Cold Water (CW)
• Connection: ¾”NPT
• Flowpressure: 29-75P.S.I.(2-5bar)
• Capacity: 5gal./min.
- Hot Water (HW)
• Connector: ¾”NPT
• Flowpressure: 29-75P.S.I.(2-5bar)
• Capacity: 5gal./min.
- De-Ionized Water (DI)
• Connector: ¾”NPT
• Flowpressure: 29-75P.S.I.(2-5bar)
• Capacity: 5gal./min.
NOTE
SKYTRONalsorecommendsReverse
Osmosis (RO) water or water from a
lteredsource.
- Compressed Air (AIR) (steam unit only)
• Connector: 3/8”Poly
• Flowpressure: 58-145P.S.I.(4-10bar)
• Capacity: 2.6gal./min.(10L/min.)
• Quality: Oilfree,ltered
- Steam (S) (steam unit only)
• Connector: ¾”NPT
• Capacity: 2lbs./min.(1Kg/min.)
• Consumptionpercycle:13-22lbs.(6-10Kg)
- Drain Service
SKYTRONstipulatesthatthecustomerprovidea
minimum12”x12”x12”(orequivalent)oorsink
withaminimum3”outlet.SKYTRONrecommends
thattheoorsinkbelocatedwithintheWasherbase
footprint.TheSKYTRONI5Washer-Disinfectoris
suppliedwithDrainHosesthatextendthree(3)feet
fromthebottomoftheWasher.TheDrainHoses
shouldextendintotheoorsinkforproperdraining.
• Capacity:7.92gal./min.
• 12”x12”x12”oorsinkwithminimum3”
gravityfed(byothers)
- Electrical Connection (EL)
• 208VAC,3Ph,L1+L2+L3+G
- Power consumption
• Steamdryerandsump:25Amp.,9KW
• Electricdryerandsump:50Amp.,16KW
SECTION I TECHNICAL SPECIFICATIONS / CONNECTIONS
Page 7
I5 INSTALL ● REV0
DOOR CONTROL BOX
FLOW METER
CHEMICAL PUMP
SYPHON LEVEL
CONTROL BOX
DRYER
BIG CIRCULATION
PUMP PORT
DOOR UP
SENSOR
DOOR SHUT
SWITCH
MAIN CONTROL BOX
DRAIN VALVE
POWER SWITCH
CONTROL PANEL
DRYER TEMP.
LIMITER
D.I. WATER
HOT WATER
COLD WATER
FLUID INLET TUBE
LEVEL SWITCH
SMALL CIRCULATION
PUMP PORT
Soil SIde
Page 8
I5 INSTALL ● REV0
SMALL CIRCULATION
PUMP
TANK TEMP. LIMITER
BIG CIRCULATION
PUMP
DRYER CONTROL
BOX
DOOR MOTOR
UP/DOWN
CONTROL PANEL
DRYER HEATING
ELEMENTS
DOOR SAFETY
STRIP
CONDENSOR
ELECTRICAL
JUNCTION BOX
DOOR MOTOR
OPEN/SHUT
EXHAUST STACK
WATER INPUT PORT
Clean Side
Page 9
I5 INSTALL ● REV0
• Connector:4inchsleeveprovidedonthe
machine.
• Exhaustairpipeatsite:6inchcondensate
sealed,machinesideendreducedto4
inches.
• Dischargetemperature:194°Fshorttime/
167°Faverage
• Aircapacityatdrying:15,892feet3/h.
• Suctionduringwashphase:1766feet3/h
max.
• Airhumidity:100%shorttime,50%average.
1-5. Electrical Connection Specications
SKYTRON stipulates that the customer provide
a208VAC,three phase,fused,Main Disconnect
Switch(withthelockoutintheOFFposition)near
the SKYTRON I3 Washer-Disinfector. Electrical
connectionsmustbeinstalled according toNEC
standards,followinglocalandstateelectricalcodes.
a. Itisrequiredthatathreephase,fusedMain
Disconnect Switch(withlockoutinOFFposition,
byothers)beinstalledintheelectricalsupplylines
immediatelyneartheWasher.
b. Electrical connections must be installed
according to National Electrical Code standards
andfollowalllocalandstatecodes.
c. Theinstallationofconnectingcordsbetween
equipmentpartsshallmeettherequirementofthe
NationElectricalCode,ANSI/NFPA70asapplicable
d. This washer requires that electrical
connections are made by a licensed electrician
in accordance with state, local, and national
electricalcodesusingUL(UnderwritersLaboratory)
recognizedmaterials.
WARNING
Exercisecautionwhenworkingonthe
washer.TheinstallationofthisWasher
must be made only by qualied and
authorizedpersonnelfamiliar withthe
essentialknowledgeandtechniques.
1-3. Water Supply Connection Specication
The SKYTRON I5 Washer-Disinfector provides
three(3)ReinforcedWaterIntakeLines(hot,cold,
&DI)thatextendve(5)feetfromthebackofthe
Washer
CAUTION
Flushallin-housewatersupplypipes
for a prolonged period of time before
theunitisconnected.Thiswillprotect
the Washer from foreign particles
penetrating into the unit. SKYTRON
declines any responsibility for such
damages to the Washer caused by
contaminationfromthepiping.
1-4. Exhaust Air Connection Specications
NOTE
Passive HVAC system is required for
direct connections. An active HVAC
systemcanaffecttheWash/Disinfector
performance.
The exhaust air exiting from the SKYTRON I5
Washer-Disinfectorexhaustpipehashighheat&
moisturecontentcapability.Fordirectconnection
tothe facilityHVAC,it isrecommendedthatyou
useweldedstainlesssteelpiping.Fornon-vented
applications,itisrecommendedplacingtheentire
Washer under a stainless steel vented exhaust
hood.TheoptionalExhaustAirCondenserreduces
theexhaustairtoacceptableroomtemperatures
andreducesthemoisturecontent,eliminatingthe
needforexternalventconnectionorexhausthood.
a. Connect the SKYTRON I5 Washer-
Disinfectortoanexhaustairsystemaccordingto
thetechnicalspecicationofthein-housesystem.
Avoidwateraccumulationintheexhaustairsystem.
b. The optional exhaust air condenser will
reduce the humidity by approximately 50% and
the exhaust air temperature to a maximum of
approximately104°F.
Page 10
I5 INSTALL ● REV0
SECTION II PREPARATION
2-1. Preparatory Work
BecausetheSKYTRONI5Washer-Disinfectorisa
largeandheavymachine,SKYTRONrecommendsa
pre-installationstrategybedevelopedtoensurethe
installationoftheSKYTRONI5Washer-Disinfectoris
aseffortlessandconvenientaspossible.Determine
thekindandplaceofinstallationfortheSKYTRON
I5 Washer-Disinfector in advance. Prepare the
required water/electrical supplies and drain oor
sinkinaccordancewiththeconnectionplan.
2-2. Receiving
TheSKYTRONI5Washer-Disinfectorisdelivered
inasuitablepackage.Pleasecheckthepacking
immediatelyafterreceivingforoutwardlyrecognizable
damages.
2-3. Unpacking
TheSKYTRONI5Washer-Disinfectorispackagedin
alargecratethatisshippedonalift-truckaccessible
pallet. The packaged machine on the shipping
palletmeasures40”Wx45”Dx89”Handweighs
approximately900pounds.SKYTRONrecommends
thatthemachineisunpackedatthereceivingdock.
CAUTION
ShouldanydamagetotheSKYTRON
I5 Washer-Disinfector be noted while
unpacking,furtherunpackingshouldbe
discontinued.Thecontainer,withallthe
wrapping,shallbeheldforinspection.
The transportation company must be
notied immediately so an inspector
canbesent.
WARNING
PersonnelunpackingtheSKYTRONI5
Washer-Disinfector must use caution
when removing the machine from the
cratetopreventdamagetothemachine
andinjurytothemselvesorothers.
Included in the SKYTRON I5 Washer-Disinfector
shipping crate is one package containing the
Stainless-Steel Base Plate and other package
containingtheStainless-SteelPanels.SKYTRON
recommendspre-installingtheBasePlateatthenal
locationoftheWasherforthefollowingreasons:
• Decreasedtransportationheight.
• Theabilitytopre-orientatetheWasher
footprintwiththeelectrical,drain,andexhaust
servicestoestablishaccessibility.
• Establishasecurelevelplatformtoslidethe
Washerontoatitsnaldestination.
• ProvideconvenientaccessibleDrain-Tube
installation.
The Stainless-Steel Panels will be installed after
theWasherissecuredtotheBasePlateandallthe
UtilityConnectionsaremade.
DetailedBasePlateInstallationinstructionscanbe
foundinSectionIII–Installation,onpage12ofthis
InstallationManual.
Step 1
Removetheshippingstrapssecuringthecrate
totheshippingpallet.Discardaccordingly.
Step 2
Disassembletheshippingcrate.Discard
accordingly.
Step 3
CutthetapesecuringtheBase Platepackage
andtheSide PanelpackagetotheWasher.
SendtheBase PlatepackagetoWasher
installationsiteforBase Plate installation.Set
theSide Panelpackageaside.
Step 4
Removeallremainingpackagingmaterialfrom
theWasheranddiscardaccordingly.
Step 5
RemovetheHardware/Plumbingpackageand
theLevel Sensor/Chemical Pumppackage
fromthebottomoftheWasherandsetaside.
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I5 INSTALL ● REV0
2-4. Transportation Route
The unpacked SKYTRON I5 Washer-Disinfector
measures 35½”W x 33”D x 79”H (900 x 840 x
2000mm)andweighs800lbs(363kg).SKYTRON
recommends that a transportation route from
the receiving dock to the installation location be
consideredforheight,width,andserviceelevator
accessibilitywiththemachinesittingonapalletjack
fortransportation.
CAUTION
Transport the SKYTRON I5 Washer-
Disinfectorusingaforklifttruckorpallet
jackwithappropriateliftingpowerand
suitableforks.
Step 6
Positionthepalletjackforkssotheyareparallel
withandveryclosetothesideofthepallet.
Step 7
Adjusttheheightofthepalletjackbasesoitis
evenwiththetopofthepallet.
Step 8
CarefullyslidetheWasheroffthepalletuntilthe
Washeriscenteredonthepalletjackforks.
Step 9
PreparetotransporttheWasher,Stainless-
Steel Panels,andtwoAccessory Packages to
theinstallationlocation.
CAUTION
Careless or reckless handling of the
Washer on the pallet jack can lead to
theWasherfallingoff.Ensurethatthere
is at least one operator on each side
ofthepalletjacktosteadytheWasher
whentransporting.Slowanddeliberate
transportationproceduresareadvised.
Page 12
I5 INSTALL ● REV0
SECTION III INSTALLATION
3-1. Base Plate Installation
Step 1
PositiontheBase Plateinlocationwiththe
followingguidelines:
• TheBasePlateiscenteredfromsidetoside
andisparalleltothefrontoftheinstallation
opening.
• ThecleansideoftheBasePlateisparallel
andevenwiththecleansidewall.
• TheBasePlateispositionedovertheoor
sinklocation.
NOTE
Position the Base Plate accordingly
and drill the appropriate holes to t
your specific Drain/Chemical Line
connections.
Step 2
AdjusttheBasePlatelevelingboltssoallfour
sidesofthebaseplatearelevel.Tightenthe
LevelingBoltLockingNutswhenlevelingis
accomplished.
OPTIONAL:
TosecuretheBasePlatetotheoor,use
expansiontypeanchors.
3-2. Washer/Drain Assembly Installation
NOTE
The installation technician may be
requiredtochangetheorderofsteps
or modify the specications of this
installation procedure to meet the
specicsiteinstallationrequirements.
Step 1
Removethesoilsideandcleansideupper
frontStainless-Steel Panels andsetaside.
Step 2
PlacethelowerleftandrightsideStainless-
Steel PanelsinplaceontheWasher.
Step 3
Cutthetie-wrapsecuringthewaterintakelines
tothetopoftheframeonthesoilside.Unwrap
thelinesanddirecttheendsoutthetopright
exitanddrapeoverthesoilsideoftheWasher.
Step 4
Cutthetie-wrapsecuringthe5/8"drainline
andthe1-1/2"lineonthebottomrightofthe
Washer.Directthelinestowardthebottomof
theWasher.
Step 5
Removethe12"right-angleplumbingxture
fromtheHardware/Plumbingpackage.
Step 6
Placetheendofthe20"1-1/2"tubingover
thenonthreadedendofthe12"right-angle
plumbingandsecurewithapipeclamp(Tubing
materialsuppliedbyinstaller).
Step 7
PlacethetopsidePanelsandthebottomside
PanelsontotheWasher.Removetheplastic
protectivewrappingfromtheallthePanelson
bothsides.
Step 8
Positionthepalletjackforkssothesideframe
channelsonthebottomoftheWasher align
withtheTeon StripsontheBase plate.
Page 13
I5 INSTALL ● REV0
NOTE
EasierandaccurateWasherinstallation
isensuredbypreventingtheBasePlate
frommoving.
Step 9
CarefullypushtheWasheroffthepalletjack
ontotheBase Plate,ensuringtheframealigns
withandtracksontheBase Plate Teon
Strips.ContinuetopushuntiltheWasher
securingholesalignwiththeBase Plate
Securing Nuts.
NOTE
Ensuretodirectandmaintainthedrain
hosesintotheoordrainwhilesliding
theWasherontotheBasePlate.
Step 10
Removethefollowinghardwarefromthe
Hardware package
• 4 - 13 x 40mm Machine Bolts
• 4 - Flat-Washers
• 4 - Lock-Washers
Step 11
SecureeachcornerontheWashertotheBase
Platenutswithone13x40mmMachine Bolt,
oneFlat Washer,andoneLock Washer.
INSTALLATION NOTE
• Itmaybenecessarytoshifttheposition
oftheWasher slightlytostarttheBolts
withoutstrippingthethreads.
• StartaBoltatoneBase Platecorner
nutthenproceeddiagonallytoanother
corner.
• DonottightenanyBoltuntilallBolts
areeasilystarted.
Step 12
Screwthethreadedendofthe12"right-angle
plumbingxturetothesumppumpoutputtting
atthebottomoftheWasher.Directthe1-1/2"
tubingintotheoordrain.
3-3. Water Supply Connections
Step 1
Locatethepackagecontaining(3)3/4"NPT
tohosebarbAdaptorsandRubberWashers
(F1-010-65-1&F1-010-65-2).
Step 2
LocatetheWaterSupplyHosewiththetie-wrap
securingthreeHoseFittingWashers.Cutthe
tie-wrapandcollecttheWashers.
Step 3
Placeone(1)HoseFittingWasherintoeachof
thethreeWaterSupplyHoseFittings.
Step 4
Secureone(1)¾”NPTConnectionAdaptorto
eachoftheWashers’three(3)WaterSupply
HosesFittings.
Step 5
Connectandrmlysecurethethree(3)Water
SupplyHoseFittingstothein-housesystem
observingthefollowingcolorcode:
Red: HW(hotwater)
Blue: CW(coldwater)
Yellow: DI(de-ionizedwater)
NOTE
Donotopenthein-housewatershut-off
valvesatthistime.Followtheprocedures
inSection4-2,SetUp,fordetails.
Page 14
I5 INSTALL ● REV0
3-4. Chemical Supply Connections
Connecttheunitaccordingtothetechnicaldata(See
SECTIONITechnicalSpecications/Connections)
WARNING
Becarefulwhenworkingwithcleaning
anddisinfectionchemicals.Eyes,hands,
and clothes must be protected. Wear
safetyglassesandgloves.Avoidcontact
ofeyesandskinwithchemicals!
CAUTION
Ensureonlynon-foamingdetergentsare
used with the SKYTRON I5 Washer-
Disinfector.
NOTE
TheSKYTRONI5Washer-Disinfector
issuppliedwithtwoChemicalSiphon/
LevelSensors,oneforeachofthetwo
ChemicalPumpsandFlowMeters.They
are designed to exit through a drilled
holeinthebaseplateandconnectto
aChemicalTanknexttotheWasher.If
alternative chemical connections are
required, it is recommended to use
SKYTRON Chemical Extension Hose
(P.N.F3-040-99).
NOTE
Two additional Chemical Pumps may
beaddedforamaximumoffourPumps
perWasher.
Step 1
RemovethecoverfromtheSyphonLevel
ControlBox.
SYPHON LEVEL CONTROL BOX
COVER SCREWS
JUMPER WIRES
Step 2
Unloosenthedistributionstripscrewsfor
ChemicalPumpSyphon1&ChemicalPump
Syphon2jumperwiresandremovethemfrom
thedistributionstrip.
Step 3
RouteChemicalPumpSyphon1'sconnection
wirethroughtheWasherandintotheSyphon
LevelControlbox.
Page 15
I5 INSTALL ● REV0
Step 5
PlaceaHoseClampovertheendofChemical
Pump1'sHose.
Step 6
PlaceChemicalPump1HoseontoChemical
Pump1'sInletNipplelabeled"Suction".Press
completelyonandsecurewiththehoseclamp.
WHITE WIRE
BROWN WIRE
Step 4
SecuretheWhitewiretoTerminalNo.1andthe
Brownwiretotherstopen"+"Terminal.
Step 7
RepeatStep1throughStep6forChemical
Pump2installation.EnsurethatChemical
PumpSyphon2Whitewireisattachedto
TerminalNo.2andtheBrownwiretothenext
unused"+"Terminal.
NOTE
Follow procedures in Section 4-5,
Chemical Pump Calibration, to
calibratethe Chemical Pump/Flow
Meters.
3-5. Exhaust Air Connection
The exhaust air exiting from the SKYTRON I5
Washer-Disinfectorexhaustpipehashighheat&
moisturecontentcapability.Fordirectconnection
tothe facilityHVAC,it isrecommendedthatyou
useweldedstainlesssteelpiping.Fornon-vented
applications,itisrecommendedplacingtheentire
machine under a stainless steel vented exhaust
hood.TheoptionalExhaustAirCondenser(PartNo.
I5-CON)reducestheexhaustairtoacceptableroom
temperaturesandremovesthemoisturecontent,
eliminatingtheneedforexternalventconnection
orexhausthood.
3-6. Steam, Condensate, and Compressed Air
Supply Connections
Connect the Washer according to the technical
data (See SECTION I “Technical Specications/
Connections).
PUMP 1 INLET NIPPLE
Page 16
I5 INSTALL ● REV0
3-7. Electrical Supply Connections
SKYTRON stipulates that the customer provide
a208VAC,three phase,fused,Main Disconnect
Switch(withthelockoutintheOFFposition)near
the SKYTRON I5 Washer-Disinfector. Electrical
connectionsmustbeinstalled according toNEC
standards,followinglocalandstateelectricalcodes.
WARNING
The connections of the SKYTRON I5
Washer-DisinfectortothePowerSupply
mustbecarriedoutonlybyacertied
electrician.Theapplicableconnection
datamustbeconsidered.
WARNING
ConnecttheWasheraccording tothe
wiringdiagramandgroundinaccordance
withthelocalandstateelectricalcode.
Appropriatefusesandmainswitchwill
beinstalledbycustomer.
Wireconnectionintofuseddisconnectboxfollowing
localandstateelectricalcodes.
Page 17
I5 INSTALL ● REV0
SECTION IV TEST AND CALIBRATION
4-1. Keypad Navigation
a. Entering Numeric Values
The SKYTRON I5 Washer-Disinfector’s control
panelfeaturesadualpurposekeypad.Itsnormal
modeofoperationisforenteringprogramnavigation
commands as indicated by the symbols on the
individualkeypads.WhentheSTARTkeypadLED
isblinking,thekeypadisintheNumericKeypad
Mode.Numberscannowbeenteredfollowingthe
keypaddiagramshowninFigure4-1.Pressingthe
C4keybackspacesoverentryerrors.Pressingthe
ENTERkeyreturnsthekeypadtoitsnormalmode
ofoperation.
Figure 4-1.
b. Menu/Keypad Navigation
To aid the user in entering keypad navigation
commands,alltheavailablekeypadoptionsare
illuminatedbyaLED.Allother keypadswillnot
function.
TheUPARROWandDOWNARROWkeysprovide
verticalmovementintoandoutofsubmenulevels.
SeeFigure4-2.
The RIGHT ARROW and LEFT ARROW keys
providehorizontalmovementthroughthesubmenus
levelsandeachsubmenu’soptions.Theusercan
verify the results of their keypad actions on the
controlpanelstwo-line,16-digitLCDalphanumeric
display.
Figure 4-2.
NORMAL KEYBOARD SETTINGS
CYCLE 1 STOP
NUMERIC KEYBOARD SETTINGS
START
ENTER
CYCLE 2
CYCLE 3
CYCLE 4-16
&
BACKSPACE
NAVIGATOR KEYBOARD SETTINGS
UP
ARROW
DOWN
ARROW
RIGHT
ARROW
LEFT
ARROW
Page 18
I5 INSTALL ● REV0
4-2. Set Up
Step 1
Openthethree(3)in-housewatershut-off
valves.Checkforleaksandtakeappropriate
action.
Step 2
Ensurethefour(4)DrainHosesareplaced
downwardandcompletelyintheoorsink.
Step 3
VerifytheWasherControlPanelON/OFF
switchisintheOFFposition.
Step 4
PlacetheElectricalMainDisconnectSwitch
intotheONposition.
Step 5
PlacetheWasherControlPanelON/OFF
switchtotheONposition.Thewasherwill
initiateapowerup/self-diagnoseroutineand
asequenceofmessageswillappearonthe
displaywindowuntilitendswiththefollowing
message:
Step 6
ThoroughlyinspecttheWaterSupplyLine
connectionsandChemicalHosesforleaks.
InspecttheinsideoftheWasherthroughthe
removedpanelaccessportsforanysignsof
failure.
Step 7
PresstheSTOPkey.Thedisplaywillcontinually
alternatebetweenthefollowingmessages.
Step 8
PresstheSTOPkey.TheSoilSideWasher
Doorwillopen.Letitgocompletelydown.
Step 9
PresstheSTOPkey.TheDoorwillbeginto
close.PlaceyourhandontopoftheDoor.The
doorshouldstopandbegintogodown.The
followingerrormessagewillappearonthe
display.
Step 10
PresstheSTOPkey.Thedisplaywillreturnto
theProgramSelectsequence.
Step 11
PresstheSTOPkey.Thedoorwillclose.
NOTE
Thewasherwillnotrespondtokeypad
commandswhentheCYCLECOUNTER
window is displayed. The keypad
commands must coincide with the
ProgramSelectwindow.
Step 12
WhentheProgramSelectwindowisdisplayed,
presstheRIGHTARROWkeytwotimes.The
followingmessageswillbedisplayed.
This manual suits for next models
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