SKYTRONIC I5-S User manual

INSTALLATION INSTRUCTIONS
SKYTRON I5-S / I5-PT Washer-Disinfector
TEC-F-0042 REV 0
7/12

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I5 INSTALL ● REV0
TABLE OF CONTENTS
TITLE PAGE
Although current at the time of publication, SKYTRON’S policy of continuous development makes this
manual subject to change without notice.
EQUIPMENT LABELS & SPECIFICATIONS ................................................................................... 2
SPECIAL USER ATTENTION........................................................................................................... 3
GENERAL SAFETY GUIDELINES................................................................................................... 5
SECTION I TECHNICAL SPECIFICATIONS / CONNECTIONS ...................................................... 6
 1-1.GeneralSpecications ......................................................................................................... 6
 1-2.UtilityConnectionSpecications .......................................................................................... 6
 1-3.WaterSupplyConnectionSpecications.............................................................................. 9
 1-4.ExhaustAirConnectionSpecications................................................................................. 9
 1-5.ElectricalConnectionSpecications .................................................................................... 9
SECTION II PREPARATION ........................................................................................................... 10
 2-1.PreparatoryWork ................................................................................................................ 10
2-2. Receiving ............................................................................................................................ 10
 2-3.Unpacking ........................................................................................................................... 10
 2-4.TransportationRoute........................................................................................................... 11
SECTION III INSTALLATION .......................................................................................................... 12
 3-1.BasePlateInstallation......................................................................................................... 12
 3-2.Washer/DrainAssemblyInstallation .................................................................................... 12
 3-3.WaterSupplyConnections .................................................................................................. 13
 3-4.ChemicalSupplyConnections ............................................................................................ 14
 3-5.ExhaustAirConnections ..................................................................................................... 15
 3-6.Steam,CondensateandCompressedAirConnections ...................................................... 15
 3-7.ElectricalSupplyConnections............................................................................................. 16
SECTION IV TEST AND CALIBRATION ......................................................................................... 17
 4-1.KeypadNavigation .............................................................................................................. 17
  a.EnteringNumericValues ............................................................................................... 17
  b.Menu/keypadNavigation ............................................................................................... 17
 4-2.SetUp ................................................................................................................................. 18
4-3. Special Service Level .......................................................................................................... 19
 4-4.DiagnoseSubmenu............................................................................................................. 19
 4-5.ChemicalPumpCalibration................................................................................................. 21
 4-6.SystemFinalTest ................................................................................................................ 25
INSTALLATION CHECK LIST ......................................................................................................... 27
MENUS ........................................................................................................................................ 28

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I5 INSTALL ● REV0
Caution! Attention!Achtung!
Do not remove material
or instuments before
display shows
“program end”
Ne pas elnever le maeriau
ou les instuments de la
machin, avant que le visuel
no montre <<program end>>
Material dark nur aus der
Mashine entnommen
werden, wenn im Display
Programmende steht!
Manufactured for SKYTRON by BHT HYGIENETECHNIK, GERSTHOFEN, GERMANY
GRAND RAPIDS, MI · 1.616.656.2900
MODEL NO.
REFER TO ACCOMPANYING DOCUMENTS
ELECTRICAL RATING
DATE OF FABRICATION
SERIAL NO.
ELECTRICAL RATING
! !
16KW
208V 3Ph 60Hz
I5
SERIAL NUMBER TAG
(behind panel)
MODEL CONFIGURATION
I5-S  SingleDoorSteam
I5-PT  TwoDoorPass-ThroughSTEAM
I5-S-E  SingleDoorElectric
I5-PT-E TwoDoorPass-ThroughELECTRIC
I5-S-SE SingleDoorSTEAM/ELECTRIC
I5-PT-SE TwoDoorPass-ThroughSTEAM/ELECTRIC
EQUIPMENT LABELS & SPECIFICATIONS

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I5 INSTALL ● REV0
Thefollowingprecautionsshouldbereviewedby
allpersonnelpriortooperatingtheSKYTRON I5
Washer-Disinfector.
WARNING
Indicatesapossibilityofpersonalinjury.
CAUTION
Indicates a possibility of damage to
equipment.
NOTE
Indicatesimportantfactsorhelpfulhints.
CAUTION
Flushallin-housewatersupplypipes
for a prolonged period of time before
theunitisconnected.Thiswillprotect
the Washer from foreign particles
penetrating into the unit. SKYTRON
declines any responsibility for such
damages on the Washer caused by
contaminationfromthepiping.
WARNING
Exercisecautionwhenworkingonthe
washer.TheinstallationofthisWasher
must be made only by qualied and
authorizedpersonnelfamiliar withthe
essentialknowledgeandtechniques.
CAUTION
ShouldanydamagetotheSKYTRON
I5 Washer-Disinfector be noted while
unpacking,furtherunpackingshouldbe
discontinued.Thecontainer,withallthe
wrapping,shallbeheldforinspection.
The transportation company must be
notied immediately so an inspector
canbesent.
WARNING
PersonnelunpackingtheSKYTRONI5
Washer-Disinfectormustuseextreme
caution when removing the machine
from the package to prevent damage
tothemachineandinjurytothemselves
orothers.
SPECIAL USER ATTENTION

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I5 INSTALL ● REV0
CAUTION
Careless or reckless handling of the
Washer onthepalletjackcanleadto
theWasherfallingoff.Ensurethatthere
isatleastoneoperatoroneachsideof
the pallet jack to steady the Washer
whentransporting.Slowanddeliberate
transportationproceduresareadvised.
CAUTION
Transport the SKYTRON I5 Washer-
Disinfectorusingaforklifttruckorpallet
jackwithappropriateliftingpowerand
suitableforks.
WARNING
Thenegligenceofthesafetyinstructions
maycauseimproperWasherperformance
orendangeroperatingpersonnel.Not
followingsafetyinstructionmayleadto
thelossofwarrantyclaims.
WARNING
Becarefulwhenworkingwithcleaning
anddisinfectionchemicals.Eyes,hands,
and clothes must be protected. Wear
safetyglassesandgloves.Avoidcontact
ofeyesandskinwithchemicals!
CAUTION
Ensureonlynon-foamingdetergentsare
used with the SKYTRON I5 Washer-
Disinfector.
WARNING
The connections of the SKYTRON I5
Washer-DisinfectortothePowerSupply
must be carried out only by skilled
personnel. The applicable connection
datamustbeconsidered.
WARNING
ConnecttheWasheraccording tothe
wiringdiagramandgroundinaccordance
withthelocalandstateelectricalcode.
Appropriatefusesandmainswitchwill
beinstalledbycustomer.
WARNING
Calibration of the Chemical Pump/
FlowMetersshallonlybecarriedout
by a trained SKYTRON technician.
Otherwise,thecleaninganddisinfection
isnotensured.
CAUTION
Alwaysrefertothedilutionrateindicated
on the chemical label for correct
calibration.
WARNING
Avoid contact or inhalation of steam
thatescapesfromtheWashChamber.
Severeburnsmayoccur.

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I5 INSTALL ● REV0
GENERAL SAFETY GUIDELINES
Installationinstructionsmustbeabsolutelyobeyed
andimplemented.Theinstallationtechnicianmust
payattentiontothefollowing:
1. Theinstallermustunderstandtheinstructions
andbeabletoexecutethem.
2. Theinstallermustfollowtheinstructionsstrictly
andcarefully.
3. Ifnecessary,orifrequiredbyregulations,use
personalprotectionequipment.
4. Considerallthesafetyguidelinesandhazard
warningsofthemachine!
5. Do not make any changes, alterations or
attachmentonthemachine,withouttheapproval
ofSKYTRON.
6. OnlytrainedpersonnelfromSKYTRONmay
implementprogramparameteralterations.

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I5 INSTALL ● REV0
1-1. General Specications
 Weight: 800lbs.(363Kg)
 Dimensions: 35.5”Wx33”Dx79”H
   (900x840x2000mm)*
*Alldimensionsrefertonishedoorandnished
wall.
- Packaged Unit Dimensions & Weight
• Size: 40"Wx30"Dx40"H
• Weight: 460lbs.
- Package Contents
• Unit
• DrainPlumbingpackage
• HeaderRack
• I-SeriesPerformanceKit
FortheconnectionoftheSKYTRON I5 Washer-
Disinfector to the facility water supply, all local/
nationalregulationsmustbefollowed.
Installalltheelectricalconnectionsinaccordancewith
theNECstandardsandlocal/nationalregulations.
1-2. Utility Connection Specications
Itisrecommendedthatwatershut-offvalvesand
vacuum breakers (by others) be installed on all
servicelines.Flexiblehosesareprovidedforservice
connections. Hoses extend approximately 5 feet
fromthetopofthemachine.
- Waterline connection color code:
• Red: HW(hotwater)
• Blue: CW(coldwater)
• Yellow: DI(de-ionizedwater)
- Cold Water (CW)
• Connection: ¾”NPT
• Flowpressure: 29-75P.S.I.(2-5bar)
• Capacity:  5gal./min.
- Hot Water (HW)
• Connector: ¾”NPT
• Flowpressure: 29-75P.S.I.(2-5bar)
• Capacity: 5gal./min.
- De-Ionized Water (DI)
• Connector: ¾”NPT
• Flowpressure: 29-75P.S.I.(2-5bar)
• Capacity:  5gal./min.
NOTE
SKYTRONalsorecommendsReverse
Osmosis (RO) water or water from a
lteredsource.
- Compressed Air (AIR) (steam unit only)
• Connector: 3/8”Poly
• Flowpressure: 58-145P.S.I.(4-10bar)
• Capacity:  2.6gal./min.(10L/min.)
• Quality:  Oilfree,ltered
- Steam (S) (steam unit only)
• Connector: ¾”NPT
• Capacity:  2lbs./min.(1Kg/min.)
• Consumptionpercycle:13-22lbs.(6-10Kg)
- Drain Service
SKYTRONstipulatesthatthecustomerprovidea
minimum12”x12”x12”(orequivalent)oorsink
withaminimum3”outlet.SKYTRONrecommends
thattheoorsinkbelocatedwithintheWasherbase
footprint.TheSKYTRONI5Washer-Disinfectoris
suppliedwithDrainHosesthatextendthree(3)feet
fromthebottomoftheWasher.TheDrainHoses
shouldextendintotheoorsinkforproperdraining.
• Capacity:7.92gal./min.
• 12”x12”x12”oorsinkwithminimum3”
gravityfed(byothers)
- Electrical Connection (EL)
• 208VAC,3Ph,L1+L2+L3+G
- Power consumption
• Steamdryerandsump:25Amp.,9KW
• Electricdryerandsump:50Amp.,16KW
SECTION I TECHNICAL SPECIFICATIONS / CONNECTIONS

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I5 INSTALL ● REV0
DOOR CONTROL BOX
FLOW METER
CHEMICAL PUMP
SYPHON LEVEL
CONTROL BOX
DRYER
BIG CIRCULATION
PUMP PORT
DOOR UP
SENSOR
DOOR SHUT
SWITCH
MAIN CONTROL BOX
DRAIN VALVE
POWER SWITCH
CONTROL PANEL
DRYER TEMP.
LIMITER
D.I. WATER
HOT WATER
COLD WATER
FLUID INLET TUBE
LEVEL SWITCH
SMALL CIRCULATION
PUMP PORT
Soil SIde

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I5 INSTALL ● REV0
SMALL CIRCULATION
PUMP
TANK TEMP. LIMITER
BIG CIRCULATION
PUMP
DRYER CONTROL
BOX
DOOR MOTOR
UP/DOWN
CONTROL PANEL
DRYER HEATING
ELEMENTS
DOOR SAFETY
STRIP
CONDENSOR
ELECTRICAL
JUNCTION BOX
DOOR MOTOR
OPEN/SHUT
EXHAUST STACK
WATER INPUT PORT
Clean Side