SMC Networks EX600-AXA Instruction Manual

Status indication
LED
Indicates the unit status.
(Refer to the “Trouble Shooting” section for
further details.)
Marker groove Groove to mount an indication marker.
Joint bracket Joint bracket to join the adjacent unit, fixed with
attached screws.
Connector (input) Connector for analogue inputs.
Connector for unit
(plug)
Conveys the signals and power supplies to the
adjacent unit.
EX600-TFL31GB
Installation & Maintenance Manual
Fieldbus System - Analog input unit
Type EX600-AXA
1. Safety Instructions
5. Names / Functions of individual Parts
No. Part Usage
3
5
4
1
2
2. How to Order
3. Specifications
4. Outline dimensions(mm)
6. Assembly
Composing the unit as a manifold.
: If the unit was purchased as a manifold, the work described in this
section is not necessary.
Note
Be sure to turn off the power when carrying out the work to compose the
unit as a manifold.
Connect a unit to the end plate. Digital input
units, digital output units and analog units can
be connected in any order.
(Tightening torque: 1.5 to 1.6 Nm)
Connection of SI unit
Connect the SI unit after connecting all of the
required I/O units together.
The connection procedure is the same as the previous step .
Mounting the valve plate
Mount the valve plate to the manifold valve
with valve fixing screws.
(Tightening torque: 0.6 to 0.7 Nm)
Connect the SI unit to the manifold valves.
Insert the valve plate into the valve plate mounting
groove at the side of the SI unit.
Fix using the valve plate fixing screws.
(Tightening torque:0.7 to 0.8 Nm)
7. Installation
<Installation method>
Direct mounting
When joining six or more units, fix the middle part of the complete
EX600 unit with an intermediate reinforcing brace (EX600-ZMB1) before
mounting (Refer to the figure below), using 2xM4 screws. (Tightening
torque: 0.7 to 0.8 Nm)
Fix and tighten the end plates at one end of the unit as shown in the figure
below. (Tightening torque: 0.7 to 0.8 Nm)
Fix the end plate at the valve side while referring to the operation manual of
the corresponding manifold valve.
Intermediate reinforcing brace
(EX600-ZMB1)
2xM4 screws (tightening torque: 0.7 to 0.8 Nm)
End plate Manifold valve
117 0.2
90 0.2
Intermediate reinforcing brace
2xM4 screws
23.5
47xn
5.5 826
8
47
47xm
(Tolerance: 0.2 mm)
<DIN rail mounting>
When joining six or more units, fix the middle part of the complete
EX600 unit with an intermediate reinforcing brace (EX600-ZMB2)
before mounting, using 2xM4 screws. (Tightening torque: 0.7 to
0.8 Nm)
Mount the end plate bracket (EX600-ZMA2) to the end plate, using
2xM4 screws. (Tightening torque: 0.7 to 0.8 Nm)
Hook the DIN rail mounting groove to the DIN rail. (See the figure
below.)
Press the manifold using its side hooked to the DIN rail as a fulcrum
until the manifold is locked.
Fix the manifold by tightening the DIN rail fixing screws of the EX600-
ZMA2. (Tightening torque: 0.7 to 0.8 Nm)
The tightening torque at the valve side depends on the valve type.
2
End plate bracket
(EX600-ZMA2)
1
Intermediate reinforcing
brace (EX600-ZMB2)
DIN rail
Fulcrum
4 3,
5
End plate bracket
(EX600-ZMA2)
Mark at cable end
Mark on the unit
Projected
portion
8. Wiring
7. Installation (continued)
<SPEEDCON Wiring method>
The M12 connector can be mated with a SPEEDCON connector.
Set the projected portion of the cable connector metal ring (plug /
socket) to the mark at cable end.
Push the connector straight to insert it into the receptacle of the unit.
If inserted without aligning the mark, the connector will not mate with
the receptacle.
12
3
4
5
Refer to the catalogue or operation manual for this product.
Refer to the catalogue or operation manual for this product.
WARNING
CAUTION
Do not operate the product beyond the specification range.
Do not use the product for flammable or harmful gases or liquids.
Fire, malfunction, or damage to the product can result.
Please confirm the specifications before use.
Do not operate the product in an environment where flammable or
explosive gases may be present.
Fire or an explosion can result.
The product is not designed to be explosion proof.
Do not disassemble, modify (including change of printed circuit board) or
repair this product.
Injury or failure can result.
The following instructions must be followed when using the
product in an interlocking circuit:
• Provide a multiple interlocking system, such as a mechanical
protection system.
• Check the product regularly to ensure proper operation.
Otherwise malfunction can result, causing an accident.
The following instructions must be followed during maintenance:
• Turn off the power supply.
• Stop the air supply, exhaust the residual pressure and verify that the
air is released to atmosphere before performing
maintenance. Otherwise injury can result.
Do not perform operation or setting with wet hands.
There is a risk of electric shock.
Perform a proper functional check after completing maintenance.
Stop operation if the equipment does not function properly.
Safety cannot be assured due to unexpected malfunction.
Provide grounding to assure the safety and noise immunity of the
fieldbus system.
Individual grounding should be provided close to the product with an
earth cable as short as possible.
When handling, assembling and replacing the unit:
• Do not touch any sharp metal parts of the connector or plug.
• Do not apply excessive force to the unit.
The connecting portions of the unit are firmly joined with seals.
• When joining units, take care not to get fingers caught between units.
Injury can result.
These safety instructions are intended to prevent hazardous situations
and/or equipment damage.
These instructions indicate the level of potential hazard by label of
"DANGER", "WARNING"or "CAUTION", followed by important safety
information which must be carefully followed.
To ensure safety of personnel and equipment the safety instructions in
this manual and the product catalogue must be observed, along with
other relevant safety practices.
If instructions are not followed there is a
possibility of serious injury or loss of life.
If instructions are not followed there is a
possibility of injury or equipment damage.
In extreme conditions, there is a possible result
of serious injury or loss of life.
DANGER
WARNING
CAUTION
Refer to the catalogue or operation manual for this product to get
information about product specifications in detail.
Item Specifications
Enclosure IP67 (Combination with valve manifold)
Environment Pollution degree 2 (UL508)
Operating temperature -10 to +50 °C
Ambient humidity 35 to 85%RH (No dew condensation)

EX600-TFL31GB
12
34
5
Power supply for control and input is OFF
Operating normally.
9.Trouble Shooting
Status indication LED (see figure below) displays the power supply and
operation status. These can be checked according to the
following:
OFF
Green Light ON
Flashing Red
All LED's flashing Red
and Green alternately
Upper or lower limit is detected for either of the
following items:
Range
Measurement value(User setting)
Component failure inside the analog input unit. Stop
using the product and contact SMC.
Indicator Status
8. Wiring (continued)
Turn-lock mechanism
of the connector
Turn the connector clockwise. It stops when turned 1/4 turn.Turn it
further. When the connector is turned 1/2 turn from the original
position, the projected portion is set at the diagonal position to the
mark and the turn is completed. Check that the connector is securely
locked.
If the connector is turned excessively, it will become difficult to
remove.
Power supply for input device is short circuited.
Red Light ON
Signal namePin No.
24V (for control / input)1
Input+2
0V (for control / input)3
Input-4
FE5
<Mounting the marker>
Mount the marker (EX600-ZT1) into the marker groove as required.
<Connection>
Note
• Be sure to place a seal cap on any unused connector. Using the
appropriate seal cap enables the unit to achieve IP67 protection.
• When wiring the Analog input unit and sensor.
This Analog Input unit normally operates using a differential type
input, therefore pin No.4 (input -) becomes the reference and pin No.2
(input +) carries the signal data.
This means that, if pin No.4 is not connected, the input signal cannot
be measured correctly.
Therefore, when a non differential type input (single ended) is used,
pin No.3 and pin No.4 must be externally connected together.
10. Contact
AUSTRIA (43) 2262 62280 NETHERLANDS (31) 20 531 8888
BELGIUM (32) 3 355 1464 NORWAY (47) 67 12 90 20
CZECH REP. (420) 541 424 611 POLAND (48) 22 211 9600
DENMARK (45) 7025 2900 PORTUGAL (351) 21 471 1880
FINLAND (358) 207 513513 SLOVAKIA (421) 2 444 56725
FRANCE (33) 1 6476 1000 SLOVENIA (386) 73 885 412
GERMANY (49) 6103 4020 SPAIN (34) 945 184 100
GREECE (30) 210 271 7265 SWEDEN (46) 8 603 1200
HUNGARY (36) 23 511 390 SWITZERLAND (41) 52 396 3131
IRELAND (353) 1 403 9000 UNITED KINGDOM (44) 1908 563888
ITALY (39) 02 92711
URL http://www.smcworld.com (Global) http://www.smceu.com (Europe)
Specifications are subject to change without prior notice from the manufacturer.
© 2009 SMC Corporation All Rights Reserved.