SMC Networks 56-EX600-SEN7-X10 User manual

EX600-TF223-093EN
Page 1 of 3
Instruction Manual
Fieldbus device - SI unit for EtherNet/IPTM
IO-Link compatible
56-EX600-SEN7/8-X10
II 3G Ex ec IIC T4 Gc -10oC ≤ Ta ≤ 50oC
II 3D Ex tc IIIC T66oC Dc IP67
The intended use of this product is to control pneumatic valves and I/O
while connected to the EtherNet/IPTM protocol.
1 Safety Instructions
These safety instructions are intended to prevent hazardous situations
and/or equipment damage. These instructions indicate the level of
potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition
to International Standards (ISO/IEC) *1), and other safety regulations.
*1) ISO 4414: Pneumatic fluid power — General rules and safety
requirements for systems and their components.
ISO 4413: Hydraulic fluid power — General rules and safety
requirements for systems and their components
IEC 60204-1: Safety of machinery - Electrical equipment of machines.
Part 1: General requirements
ISO 10218-1: Robots and robotic devices - Safety requirements for
industrial robots - Part 1: Robots
•Refer to product catalogue, Operation Manual and Handling
Precautions for SMC Products for additional information.
•Keep this manual in a safe place for future reference.
Danger
Danger indicates a hazard with a high level of risk which, if
not avoided, will result in death or serious injury.
Warning
Warning indicates a hazard with a medium level of risk
which, if not avoided, could result in death or serious injury.
Caution
Caution indicates a hazard with a low level of risk which, if
not avoided, could result in minor or moderate injury.
Warning
•Always ensure compliance with relevant safety laws and
standards.
•All work must be carried out in a safe manner by a qualified person in
compliance with applicable national regulations.
Ex Marking Description
II 3G Ex ec IIC T4 Gc -10oC ≤ Ta ≤ 50oC
II 3D Ex tc IIIC T66oC Dc IP67
Equipment Group II
Category 3
Gas (G) and Dust (D) environment
Ex - European standards apply
ec – Increased safety
IIC - for all types of gas
T4 - Temperature classification
tc - protected by enclosure
lllC - for all types of dust
T66oC - Max. surface temperature
Gc/Dc - Equipment Protection Level
Ta - ambient temperature
IP67 - Protection structure
Based on the conformity assessment carried out by SMC Corporation.
Certificate Number:
SMC 20.0009 X
If the Certificate number includes an X, special conditions for safe use
apply as follows :-
1 Safety Instructions (continued)
•Protect the product from sources of heat which can generate surface
temperatures greater than the temperature classification.
•Protect the product and cable connections against all impact or
mechanical damage using a suitable Ex compliant enclosure.
•Protect the product from direct sunlight or UV light using a suitable
protective cover.
•Do not disconnect the M12 connectors before first switching OFF the
power supply.
•Use only Ex approved connectors and use shielded cable to provide
grounding.
•Use only a damp cloth to clean the product to avoid an electrostatic
charge.
2 Specifications
2.1 General specifications
Item
Specifications
Ambient temperature
- 10 to +50 oC
Ambient humidity
35 to 85%RH (no condensation)
Ambient storage temperature
- 20 to +60 oC
Withstand voltage
500 VAC applied for 1 minute
Insulation resistance
500 VDC, 10 MΩor more
Enclosure rating
IP67 (manifold assembled)
Weight
300 g
2.2 Electrical specifications
3 Name and function of parts
No
Part
Description
1
LED display
Displays the SI unit status.
2
Display cover
Display cover for switch setting.
3
Display cover screw
To open the display cover.
4
Connector (PORT 2)
Connector for Fieldbus Outputs.
5
Marker groove
Groove for identification marker.
6
Valve plate hole
Hole for valve plate mounting.
7
Valve plate groove
Groove for valve plate mounting.
8
Joint bracket
Bracket for joining to adjacent units.
9
Unit connector
Connector for signal/power to next unit.
10
Connector (PORT 1)
Connector for Fieldbus Inputs.
11
Seal cap (1 pc.)
For all unused M12 connectors
4 Assembly
4.1 Assembling the unit
Warning
Do not install the product unless the safety instructions have been read
and understood.
(1) Connect an I/O unit to the end plate. Digital and analogue units can
be connected in any order. Joint bracket screw tightening torque: 1.5
to 1.6 N•m.
(2) Add more I/O units. Up to 9
I/O units can be connected
to one manifold.
(3)
Connect the SI unit. After
connecting the required I/O
units, connect the SI unit.
The connection method is
as above.
(4)
Mount the valve plate
(EX600-ZMV#) to the valve
manifold using the valve
screws (M3 x 8) supplied.
(Tightening torque: 0.6 to
0.7 N•m).
(5)
Connect the SI unit
assembly
to the valve
manifold.
Insert the valve plate into
the valve plate mounting
groove.
4 Assembly (continued)
Then fix using the valve plate mounting screws (M4 x 6) supplied
(Tightening torque: 0.7 to 0.8 N•m).
5 Installation
•Do not expose to direct sunlight. Use a suitable protective cover.
•Do not install in a location subject to vibration or impact in excess of
the product’s specifications.
•Do not mount in a location exposed to radiant heat that would result in
temperatures in excess of the product’s specifications.
•Direct mounting
(1) When assembling six or more units, the middle part of the assembly
must be fitted with an intermediate reinforcing brace (EX600-ZMB1)
before mounting using 2 - M4x5 screws (Tightening torque: 0.7 to 0.8
N•m).
(2) Mount and tighten the end plate at one end of the unit and mount the
intermediate reinforcing brace if required using M4 screws
(Tightening torque: 0.7 to 0.8 N•m).
Fix the end plate at the valve side while referring to the operation
manual for the applicable valve series.
•DIN rail mounting
(1) When assembling six or more units, the middle part of the complete
assembly must be fitted with an intermediate reinforcing brace for DIN
rail mounting (EX600-ZMB2), using 2 - M4 x 6 screws.
(Tightening torque: 0.7 to 0.8 N•m).
(2) Mount the end plate bracket (EX600-ZMA2) to the end plate using 2-
M4 x 14 screws (Tightening torque: 0.7 to 0.8 N•m). For the SY
series, use end plate bracket (EX600-ZMA3).
Item
Specifications
Power
supply
voltage /
current
Control and Input
power supply
24.0 VDC
2.0 A max.
Solenoid valve and
Output power supply
24.0 VDC
2.0 A max.
Internal current
consumption
120 mA maximum
Solenoid
valve
specification
Output
type
EX600-SEN7
PNP / source (negative
common)
EX600-SEN8
NPN / sink (positive common)
Number of outputs
32 outputs
Applicable valve series
24 VDC and 1.0 W max.
Solenoid valve with surge
voltage suppression
(manufactured by SMC)
Output condition during
communication error
HOLD / CLEAR / Force ON
Protection function
Short circuit protection
2.3 Communication specifications
Item
Specifications
Protocol
EtherNet/IPTM
(conformance version: Composite18)
Number of ports
2 ports
Communication
medium
Standard EtherNet cable
(CAT5 or more, 100BASE-TX)
Communication speed
10 / 100 Mbps
Communication type
Full duplex / Half duplex
Occupying area
(number of input/output)
1212 bytes / 1210 bytes max.
IP address setting
range
Setting by switch: 192.168.0 or 1.1 to 254
By DHCP server: arbitrary address
Device information
Vendor ID: 7 (SMC Corporation)
Device type: 12 (communication adapter)
Product code: 258
Network Topology
Star, Linear Bus and Ring (including DLR)
Applicable functions
QuickConnectTM, Web server
ORIGINAL INSTRUCTIONS

EX600-TF223-093EN
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5 Installation (continued)
(3) Hook the DIN rail mounting groove on to the DIN rail.
(4) Press the manifold using its side hooked to the DIN rail as a fulcrum
until the manifold is locked onto the DIN rail.
(5) Fix the manifold by tightening the DIN rail fixing screws (M4 x 20) on
the end plate bracket (Tightening torque: 0.7 to 0.8 N•m).
Refer to the Operation Manual for the applicable valve series on the
SMC website (URL: https://www.smcworld.com) for the mounting
method of the valve manifold.
5.1 Wiring connections
•Communication Connector
Select the appropriate cables to mate with the connectors on the SI unit.
The EtherNet/IPTM connection port pin layout is as shown below.
Connector
Pin No. Signal name
PORT 1 / PORT 2
1
TX+
2
RX+
3
TX-
4
RX-
•Power Supply Connector
The system is operated using power supplied from the EX600-ED# end
plate. Refer to the end plate instruction manual and operation manual for
the power supply connection details.
The M12 connector cable for fieldbus and power supply connections
has two types, Standard M12 and SPEEDCON compatible. If both
plug and socket have SPEEDCON connectors, the cable can be
inserted and connected by turning it a 1/2 rotation.
A standard connector can be connected to a SPEEDCON connector.
Warning
•Be sure to fit a seal cap (EX9-AWTS) on any unused connectors.
Proper use of the seal cap enables the enclosure to maintain IP67
specification.
5.2 Identification marker
The signal name of the input or output devices and unit address can
be written on the marker and can be installed on each unit.
Mount a marker (EX600-ZT1) into the marker groove as required.
5.3 Environment
Warning
•Do not use in an environment where corrosive gases, chemicals, salt
water or steam are present.
•Do not install in a location subject to vibration or impact in excess of
the product’s specifications.
•Do not mount in a location exposed to radiant heat that would result in
temperatures in excess of the product’s specifications.
6 Settings
6.1 Switch Settings
(1) Open the display cover.
(2) Turn OFF the power before setting the switches.
(3) Set the switches using a small flat blade screwdriver, referring to the
information below.
(4) After setting the switches close the cover and tighten the screw
(Tightening torque: 0.3 to 0.4 N•m).
(5) When the power supply is turned ON the setting is effective.
6.1.1 Hold / Clear setting
Set the output status for a communication error or an idle state.
Settings1
Content
1
OFF
Output is OFF (default setting)
ON
Hold the Output
6.1.2 Diagnostics setting
Allocates the diagnostic data to the input data.
Switch setting when Settings1 switch 6 is OFF (normal mode).
Settings1
Mode Content
Diagnostic
size for Input
2
3
ON/
OFF
OFF 0 Input data only (default setting) 0 byte
ON/
OFF
ON 1
Input data + System diagnostics
+ Unit diagnostics
4 bytes
Switch setting when Settings1 switch 6 is ON (EX600-SEN1/2
compatibility mode).
Settings1
Mode Content
Diagnostic
size for Input
2
3
OFF
OFF
0
Input data only (default setting)
0 byte
OFF
ON
1
Input data + System diagnostics
4 bytes
ON
ON/
OFF
2
Input data + System diagnostics
+ Unit diagnostics
6 bytes
6.1.3 IO-Link Master size setting
Sets the byte size which every IO-Link master in the manifold occupies
(for normal mode only).
Settings1
Content
4
5
OFF
OFF
44 bytes (default setting)
OFF
ON
70 bytes
ON
ON/OFF
134 bytes
6 Settings (continued)
No
Process data
size at each
communication
port
IO size at each port
IO-Link master size
setting
Port
1
Port
2
Port
3
Port
4
44
bytes
70
bytes
134
bytes
1
2/2/2/2 byte
2
2
2
2
Yes
Yes
Yes
2
4/4/4/4 byte
4
4
4
4
3
8/8/8/8 byte
8
8
8
8
4
16/16/2/2 byte
16
16
2
2
5
32/2/2/2 byte
32
2
2
2
6
16/16/8/8 byte
16
16
8
8
No
7
16/16/16/16
byte
16 16 16 16
8
24/24/8/8 byte
24
24
8
8
9
24/24/24/24
byte
24 24 24 24
No
10
32/32/8/8 byte
32
32
8
8
11
32/32/32/32
byte
32 32 32 32
*: If the "No” (cannot be selected) method is selected, all process data
are treated as zero and the product generates "process data mapping
fault" diagnostics that indicates the amount of process data size
exceeds the IO-Link master size (Diagnostics at SI unit).
6.1.4 V-SEL setting
Select the occupying number of valve outputs (for EX600-SEN1/2
compatibility mode only).
Settings1
Content
SI unit output
data size
4
5
OFF
OFF
32 outputs (default setting)
4 bytes
OFF
ON
24 outputs
3 bytes
ON
OFF
16 outputs
2 bytes
ON
ON
8 outputs
1 byte
6.1.5 Operating mode setting
Settings1
Content
6
OFF
Run in normal mode
ON
Run in EX600-SEN1/2 compatibility mode
6.1.6 IP address setting
Set the IP address of the SI unit.
Settings1
Settings2
IP Address
8
1
2
3
4
5
6
7
8
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
192.168.0.1
OFF
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
192.168.0.2
:
:
:
:
:
:
:
:
:
:
OFF
ON
OFF
ON
ON
ON
ON
ON
ON
192.168.0.253
OFF
OFF
ON
ON
ON
ON
ON
ON
ON
192.168.0.254
ON
ON
OFF
OFF
OFF
OFF
OFF
OFF
OFF
192.168.1.1
ON
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF
192.168.1.2
:
:
:
:
:
:
:
:
:
:
ON
ON
OFF
ON
ON
ON
ON
ON
ON
192.168.1.253
ON
OFF
ON
ON
ON
ON
ON
ON
ON
192.168.1.254
ON/OFF
ON
ON
ON
ON
ON
ON
ON
ON
DHCP mode
ON/OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
Remote control mode
1) DHCP mode is the mode to obtain IP address from DHCP server.
Obtained IP address is lost when the power supply is cut.
2) Remote control mode is the mode to respond to commands via the
BOOTP/DHCP server provided by Rockwell Automation. Refer to the
BOOTP/DHCP server manual for further details.
6.2 Configuration
Technical documentation giving detailed configuration information can be
found on the SMC website (URL: https://www.smcworld.com).
7 How to Order
Refer to the operation manual on the SMC website (URL:
https://www.smcworld.com) for How to order information.
8 Outline Dimensions (mm)
Refer to the operation manual on the SMC website (URL:
https://www.smcworld.com) for outline dimensions.
9 LED Display
Display
Content
ST(M)
Displays the diagnostic status of the unit.
PWR
Status of power supply voltage for control and input.
PWR(V)
Status of power supply voltage for output.
MS
Displays the module status.
NS
Displays the network status.
PORT-1
Displays the communication status of PORT 1.
PORT-2
Displays the communication status of PORT 2.
ST(M) PWR PWR(V) MS NS

EX600-TF223-093EN
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9 LED Display (continued)
9.1 SI unit status
9.2 Communication status
LED
LED colour
Content
L/A
PORT-1
OFF
Port-1: No Link, No Activity
Green ON
Port-1: 100 Mbps Link, No Activity
Green
flashing
Port-1: 100 Mbps Link, Activity
Yellow ON
Port-1: 10 Mbps Link, No Activity
Yellow
flashing
Port-1: 10 Mbps Link, Activity
L/A
PORT-2
OFF
Port-2: No Link, No Activity
Green ON
Port-2: 100 Mbps Link, No Activity
Green
flashing
Port-2: 100 Mbps Link, Activity
Yellow ON
Port-2: Link, 10 Mbps No Activity
Yellow
flashing
Port-2: 10 Mbps Link, Activity
10 Maintenance
10.1 General Maintenance
Caution
•Not following proper maintenance procedures could cause the product
to malfunction and lead to equipment damage.
•If handled improperly, compressed air can be dangerous.
•Maintenance of pneumatic systems should be performed only by
qualified personnel.
•Before performing maintenance, turn off the power supply and be sure
to cut off the supply pressure. Confirm that the air is released to
atmosphere.
•After installation and maintenance, apply operating pressure and
power to the equipment and perform appropriate functional and
leakage tests to make sure the equipment is installed correctly.
•If any electrical connections are disturbed during maintenance, ensure
they are reconnected correctly and safety checks are carried out as
required to ensure continued compliance with applicable national
regulations.
•Do not make any modification to the product.
•Do not disassemble the product, unless required by installation or
maintenance instructions
•Stop operation if the product does not function correctly.
11 Limitations of Use
11.1 Limited warranty and Disclaimer/Compliance Requirements
Refer to Handling Precautions for SMC Products.
12 Product disposal
This product should not be disposed of as municipal waste. Check your
local regulations and guidelines to dispose of this product correctly, in
order to reduce the impact on human health and the environment.
13 Contacts
Refer to www.smcworld.com or www.smc.eu for your local distributor /
importer.
URL: https://www.smcworld.com (Global) https://www.smc.eu (Europe)
SMC Corporation, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, Japan
Specifications are subject to change without prior notice from the manufacturer.
© SMC Corporation All Rights Reserved.
Template DKP50047-F-085N
LED
LED Colour
Operation
ST(M)
OFF
The power supply for control and input is OFF.
Green ON
Normal operation.
Green
flashing
Diagnostic error in I/O unit detected.
Red
flashing
One of the following diagnostic errors detected
(when diagnostics is enabled).
•Valve ON/OFF counter exceeds set value.
•Valve is short circuited or disconnected.
•IO-Link master process data mapping fault.
Red/Green
flashing
Communication error detected between SI unit
and I/O unit.
Red ON
SI unit has failed.
PWR
Green ON
The power supply voltage for control and input
is normal.
Red ON
The power supply voltage for control and input
is below 19 V (when diagnostics is enabled).
PWR(V)
OFF
The power supply voltage for output is OFF or
below 19 V (when diagnostics is disabled).
Green ON
The power supply voltage for output is normal.
Red ON
The power supply voltage for output is OFF or
below 19 V
(when diagnostic
s
is enabled)
.
MS
Green
flashing
Either of the following conditions are detected:
•The unit has not been configured correctly.
•The master is in idle state.
Green ON
Normal operation.
Red
flashing
Diagnostics error detected.
Red ON
SI unit has failed.
NS
OFF
IP address is not set.
Green
flashing
EtherNet/IPTM communication is not
established.
Green ON
EtherNet/IPTM communication is established.
Red
flashing
EtherNet/IPTM communication has timed out.
Red ON
IP address is duplicated.