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SMC Networks LECSB2-T Series User manual

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Doc No. DOC1015792
NN57170400
PRODUCT NAME
AC Servo Motor Driver
(Pulse input type/Positioning type)
MODEL / Series / Product Number
LECSB2-T□Series
(Simplified Edition)
This product can be used by adding "MR Configurator2 dedicated file for LECSB-T"
to Setup software (MR Configurator2TM :LEC-MRC2□).
This is an additional file that is absolutely necessary when setting the LECSB-T with MR Configurator2TM.
Please download the dedicated file from SMC website.
When connecting LECSB-T with MR Configurator2TM, select MR-J4-A-S099(□) as the model.
For SMC products and SMC purchased products, please contact the SMC sales office.
- 1 -
Contents
Contents..................................................................................................... 1
Introduction ............................................................................................... 6
Terms ......................................................................................................... 6
1. Configuration......................................................................................... 7
2. Pre-Operation Procedure...................................................................... 8
2.1 Flow chart ...........................................................................................................8
3. Wiring..................................................................................................... 9
3.1 Power Supply Wiring..........................................................................................9
3.2 Connection of I/O signals................................................................................10
3.2.1 Position control mode (sink input/output interface)...............................................10
3.2.2 Speed control mode (sink input/output interface)..................................................13
3.2.3 Torque control mode (sink input/output interface).................................................14
3.2.4 Positioning Mode (Sink I/O Interface).......................................................................15
4. Parameter List for each Mode .............................................................16
4.1 Common to each mode ...................................................................................16
4.2 Position control mode .....................................................................................16
4.3 Speed control mode.........................................................................................17
4.4 Torque control mode........................................................................................17
4.5 Positioning mode .............................................................................................18
5. Parameter setting from setup software (MR Configurator2TM)..........19
5.1 Setup software (MR Configurator 2TM)............................................................19
5.1.1 Installation Method.....................................................................................................19
5.2 Driver basic settings for first commissioning ...............................................19
5.2.1 Starting the setup software .......................................................................................20
5.2.2 System Settings..........................................................................................................21
5.2.3 Model Selection...........................................................................................................21
5.2.4 Driver ON LINE Check................................................................................................22
5.2.5 Help Function..............................................................................................................22
5.3 Parameter setting (Driver side).......................................................................23
5.3.1 Change Parameter Block ...........................................................................................24
5.3.2 Reading parameters ...................................................................................................24
5.3.3 How to set parameters (Example: Operation mode change).................................25
5.3.4 Recommended Parameter Values by Actuator........................................................26
5.3.5 Absolute position detection system.........................................................................26
5.3.6 Electronic Gears .........................................................................................................27
5.3.7 Control mode selection...........................................................................................28
5.3.8 Set the parameter of command pulse input form (position control mode (pulse
input) only)................................................................................................................29
5.3.9 Verify of parameters ...................................................................................................32
5.3.10 Parameter initialization ............................................................................................33
5.4 JOG operation by setup software...................................................................34
5.4.1 JOG operation.............................................................................................................35
5.5 How to change the allocation of I/O signals ..................................................36
5.5.1 Set input signal automatic ON selection parameter...............................................36
- 2-
5.5.2 Signals required for operation within the input signal automatic ON selectable
range..........................................................................................................................37
5.5.3 Initial allocation of I/O signals...................................................................................41
5.5.4 Signal Allocation using Setup Software...................................................................43
5.5.5 Allocation Examples for Position Control Mode (Pulse Input)..............................44
5.5.6 Setting example when changing the number of point tables in positioning (point
table)..........................................................................................................................46
5.5.7 I/O Signal Allocation Check.......................................................................................49
5.5.8 How to change the allocation from Digital I/O –Basic Tab....................................50
5.6 Positioning Operation using Setup Software ................................................52
5.6.1 Positioning Operation ................................................................................................53
5.6.2 Motor Speed Setting...................................................................................................54
5.6.3 Acceleration/deceleration Time Constant Setting...................................................55
5.6.4 Movement Amount Setting and Operation...............................................................56
5.7 Positioning Operation (Point Table) using Setup Software..........................57
5.7.1 Point Table List.........................................................................................................57
5.7.2 Point Table Data..........................................................................................................58
5.7.3 Point Table (Target Position) Setting........................................................................59
5.7.4 Point Table (Rotation Speed) Setting........................................................................62
5.7.5 Point Table (Acceleration Time Constant and Deceleration Time Constant) Setting
63
5.7.6 Positioning (Pushing Operation) Setting.................................................................63
5.7.7 1 Step Feed.................................................................................................................64
5.8 Saving / Loading Parameters..........................................................................65
5.8.1 Saving Parameters......................................................................................................65
5.8.2 Loading Parameters ...................................................................................................66
5.9 Saving / Loading Project..................................................................................67
5.9.1 Saving Project.............................................................................................................67
5.9.2 Loading Project...........................................................................................................68
5.10 Saving / Loading Point Table.........................................................................69
5.10.1 Saving Point Table....................................................................................................69
5.10.2 Loading Point Table..................................................................................................70
5.11 Acquisition of Motion Waveform by Graph Monitor ....................................71
5.11.1 Setting Items to display Graph................................................................................72
5.11.2 Trigger Wait................................................................................................................75
5.11.3 Operation Instruction................................................................................................76
5.11.4 Saving Waveform......................................................................................................77
5.12 Display All Monitor List..................................................................................78
6. Home Position Return Method ............................................................79
6.1 Position Control Mode (Pulse Input)...............................................................79
6.2 Positioning mode (Point table)........................................................................79
6.2.1 Pushing Type Home Position Return Method..........................................................80
7. Operation Method of each Mode.........................................................83
7.1 Position Control Mode (Pulse Input)...............................................................83
7.1.1 Operating Instruction .................................................................................................83
7.2 Speed Control Mode ........................................................................................84
7.2.1 Operating Instruction .................................................................................................84
7.3 Torque Control Mode .......................................................................................86
7.3.1 Operating Instruction .................................................................................................86
7.4 Positioning Mode (Point Table).......................................................................87
7.4.1 Operating Instruction of Point Table.........................................................................87
7.5 Positioning Mode (Programimg Method) .......................................................89
- 3-
7.5.1 How to Set....................................................................................................................89
7.5.2 Commands in Program Method ................................................................................90
7.5.3 Program-based Operation Instruction Method........................................................91
7.6 Positioning Mode (Pushing Operation)..........................................................92
7.6.1 How to Set....................................................................................................................92
7.6.2 Point Table-based Operation Instruction Method ...................................................93
7.6.3 Timing Chart................................................................................................................94
7.6.4 Point Table Data List...................................................................................................95
8. Troubleshooting ...................................................................................97
8.1 Alarm and Warning...........................................................................................97
8.2 Alarm Display....................................................................................................97
- 4-
LECSB2-T□Series / Driver
Safety Instructions
These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions
indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger”. They are all important notes for
safety and must be followed in addition to International Standards (ISO/IEC), Japan Industrial Standards (JIS) *1.) and
other safety regulations*2.).
*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems
ISO 4413: Hydraulic fluid power -- General rules relating to systems
IEC 60204-1: Safety of machinery -- Electrical equipment of machines (Part 1: General requirements)
ISO 10218: Manipulating industrial robots -- Safety
*2) Labor Safety and Sanitation Law, etc.
Caution
Caution indicates a hazard with a low level of risk which, if not avoided, could result in minor or
moderate injury.
Warning
Warning indicates a hazard with a medium level of risk which, if not avoided, could result in death
or serious injury.
Danger
Danger indicates a hazard with a high level of risk which, if not avoided, will result in death or
serious injury.
Warning
1. The compatibility of the product is the responsibility of the person who designs the equipment or
decides its specifications.
Since the product specified here is used under various operating conditions, its compatibility with specific
equipment must be decided by the person who designs the equipment or decides its specifications based
on necessary analysis and test results.
The expected performance and safety assurance of the equipment will be the responsibility of the person
who has determined its compatibility with the product.
This person should also continuously review all specifications of the product referring to its latest catalog
information, with a view to giving due consideration to any possibility of equipment failure when
configuring the equipment.
2. Only personnel with appropriate training should operate machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment including our products must be
performed by an operator who is appropriately trained and experienced.
3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.
The inspection and maintenance of machinery/equipment should only be performed after measures to
prevent falling or runaway of the driven objects have been confirmed.
When the product is to be removed, confirm that the safety measures as mentioned above are
implemented and the power from any appropriate source is cut, and read and understand the specific
product precautions of all relevant products carefully.
Before machinery/equipment is restarted, take measures to prevent unexpected operation and
malfunction.
4. Contact SMC beforehand and take special consideration of safety measures if the product is to
be used in any of the following conditions.
1) Conditions and environments outside of the given specifications, or use outdoors or in a place
exposed to direct sunlight.
2) Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping,
vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and
beverages, emergency stop circuits, clutch and lock circuits in press applications, safety equipment or
other applications unsuitable for the standard specifications described in the product catalog.
3) An application which could have negative effects on people, property, or animals requiring special
safety analysis.
4) Use in an interlock circuit, which requires the provision of double interlock for possible failure by using
a mechanical protective function, and periodical checks to confirm proper operation.
Note that the CAUTION level may lead to a serious consequence according to conditions. Please follow the
instructions of both levels because they are important to personnel safety.
- 5-
LECSB2-T□Series / Driver
Safety Instructions
Caution
The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in manufacturing industries.
If considering using the product in other industries; consult SMC beforehand and exchange specifications
or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
Limited warranty and Disclaimer/Compliance Requirements
The product used is subject to the following “Limited warranty and Disclaimer” and “Compliance Requirements”.
Read and accept them before using the product.
Limited warranty and Disclaimer
The warranty period of the product is 1 year in service or 1.5 years after the product is delivered,
whichever is first.*3)
Also, the product may have specified durability, running distance or replacement parts. Please
consult your nearest sales branch.
For any failure or damage reported within the warranty period which is clearly our responsibility, a
replacement product or necessary parts will be provided.
This limited warranty applies only to our product independently, and not to any other damage
incurred due to the failure of the product.
Prior to using SMC products, please read and understand the warranty terms and disclaimers noted
in the specified catalog for the particular products.
*3.) Vacuum pads are excluded from this 1 year warranty.
A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.
Also, even within the warranty period, the wear of a product due to the use of the vacuum pad or
failure due
to the deterioration of rubber material are not covered by the limited warranty.
Compliance Requirements
When the product is exported, strictly follow the laws required by the Ministry of Economy, Trade and
Industry (Foreign Exchange and Foreign Trade Control Law).
- 6-
Introduction
When using the LECSB2-T□, prepare the "LECSB2-T□Operation Manual" and use it together.
For the handling and details of equipment other than this driver, please refer to the manual of the equipment you
are using.
Check that the main circuit power supply (AC200V) and control power supply (AC200V) are wired. .
For wiring, refer to " LECSB2-T□Operation Manual, Chapter 3.1" and " LECSB2-T□Operation Manual
(Simplified Edition) , Chapter 3 ".
Check the EM2 (forced stop 2) wiring or parameter to release EM2 (operable).
EM2 can be forcibly set to automatic ON with a parameter only for the positioning mode .
Other than positioning mode, EM2 can not be forcibly set to automatic ON with parameters.
Sure to set the EM2 wiring to the ON : EM2 release (operable) state.
When setup software (MR Configurator 2TM ) is used, it is necessary to select the LECSB2-T□ model.
Select "MR-J4-A-S099(□)" *1) through Project (P) - "New (N)" - "Model".
*1) This product can be used by adding "MR Configurator2 dedicated file for LECSB-T" to Setup software(MR
Configurator2TM:LEC-MRC2□).
Please download the dedicated file from SMC website.
"LECSB2-T□ Operation Manual, section 17.1 " for how to add and operate dedicated files.
Terms
Position control mode (pulse input)
Positioning is performed by controlling the rotation speed and direction
of the motor with a pulse train.
Speed control mode
Runs at the set rotation speed using parameters or analog input
commands.
Torque control mode
Operation is executed with the set output torque by the analog input
command.
Positioning mode (point table)
Position data, rotation speed, acceleration/deceleration time constant,
etc. are set in the point table of the driver, and I/O signal ON/OFF
control positioning operation is executed. (Up to 255 points can be
used in the point table.)
Positioning mode (program method)
Multiple operation method settings are preset in the driver as steps
with program, and I/O signal ON/OFF control positioning operation is
executed. (The maximum number of steps is 640.)
Positioning mode (equally divided
indexing method) (Note)
Presetting the number of equal divisions of 360 degrees for one
rotation of the machine end, and I/O signal ON/OFF control positioning
operation is executed. (Maximum number of divisions: 255 divisions)
Positioning mode
(pushing operation)
A series of operations from positioning to pushing operation is
executed using the positioning mode of point table.
Note) The positioning mode (equally divided indexing method) is not described in this Operation Manual
(Simplified Edition).
When using the positioning mode (equally divided indexing method), refer to ``LECS B2 -T□ Operation
Manual, Chapter 16.17 ''.
- 7-
1. Configuration
Equipment and wiring needed to get started.
1
Driver
LECSB2-T*
2
Motor cable
LE-CSM-***
3
Encoder cable
LE-CSE-***
4
I/O connector
LE-CSNB
I/O cable
LEC-CSNB-1
5
USB cable
LEC-MR-J3USB
6
Setup software (MR Configurator2TM)
LEC-MRC2*
7
Main circuit power supply connector
CNP1 (Accessory)
8
Control circuit power supply connector
CNP2 (Accessory)
9
Motor connector
CNP3 (Accessory)
10
Absolute battery
LEC-MR-BAT6V1SET (included)
Not required if used in an incremental system
11
STO cable
LEC-MR-D05UDL3M
Note) The optional lock cable is not shown in this drawing.
For details, refer to the "LECSB2-T□ Operation Manual".
1
3
2
U
V
W
4
PC
5
6
7
8
9
10
11
L1
L2
L3
N(-)
P3
P4
C
D
L11
L21
P(+)
Provided by customer
Provided by customer
200 V AC
Provided by
customer
Electric Actuators
Ex) LEF
- 8-
2. Pre-Operation Procedure
2.1 Flow chart
Wiring
See “3. Wiring”
Parameter setting
See “4. List of Parameters for each Mode”
Signal Assignment Configuration
See “5.5 Changing I/O Signal Allocation”
Parameter Settings using the Setup Software (MR
Configurator2TM)
See “5. Parameter Settings using the Setup Software (MR
Configurator2TM)”
Home position
return Method
See ”6. Home
position return
Method”
Home position
return Method
See “6.Home
position return
Method”
“Position Control
Mode” Configuration
See “7.1 Position
Control Mode (Pulse
input)”
“Positioning mode”
Configuration
See “7.4 Positioning
mode (Point table
method)”
See “7.5 Positioning
mode (Program
method)”
See “7.6 Positioning
mode (Pushing
operation)”
“Speed control
mode” Configuration
See “7.2 Speed control
mode”
“Torque control mode”
Configuration
See “7.3 Torque control
mode”
Position control
using pulse train
input
Speed control though
specifying the internal
set speed using I/O
signals
Thrust control through
specifying the internal set
torque using I/O signals
Simple positioning mode
which is operable using
I/O signals
-Point table method
-Program method
- Pushing operation
- 9-
3. Wiring
3.1 Power Supply Wiring
Connect the actuator and driver power supply. This wiring diagram is common for each mode.
(1) LECSB2-T□(Absolute encoder)
Example) When the power supply voltage is AC200V single-phase/sink input/output interface
[1] Power supply input terminals: Supply specified power (single -phaseAC200to 240V) to L1and L3.
[2] - Connect the power input terminals (U, V, W ) of the motor to the power terminals (U, V, W ) of the
driver.
- Connect the ground terminal of the motor to the ground terminal of the driver.
- Connect the encoder cable.
[3] Connect the single -phaseAC200to 240V external power supply to the power supply for control circuit.
[4] Connect the DC24V power supply to the interface power supply.
Refer to "LECSB2-T□ Operation Manual, Chapter 3" when the power supply voltage is 3-phase AC200V or
source I/O interface.
Note 1.
P3 and P4 are already connected at the time of shipment.
2.
Always connect between P+ and D. (Wiring is completed at the time of shipment.)
4.
This is for the sink I/O interface.
6.
Use a magnetic contactor with an operation delay time (the time from when current flows through the operation coil until the
contact closes) of 80 ms or less. Depending on the voltage of the main circuit and the operation pattern, the bus voltage may
drop and the deceleration may shift to dynamic brake deceleration during forced stop deceleration. If you do not want dynamic
brake deceleration, delay the time to turn off the magnetic contactor.
7.
To prevent an unexpected restart of the driver, configure a circuit that turns off EM2 when the main circuit power is turned off.
8.
When not using the STO function, attach the short-circuit connector that comes with the driver.
9.
If the wire used for L11 and L21 is thinner than the wire used for L1 and L3, use a no-fuse circuit breaker.
10..
Do not connect the servo motor of the wrong axis to U, V, W and CN2 of the driver as it may cause malfunction.
11.
For convenience, the DC24 V power supplies for input signals and output signals are shown separately, but they can be
configured with a single unit.