Smithco AFT1032 User manual

AFC Sport Truck
52-000
SN: AFT1032
January 2010
&Operators
Product Support: Hwy SS & Poplar Ave; Cameron WI 54822
1-800-891-9435 [e-mail]
Parts & Service
&Operators

Introduction Service Diagrams Parts Accessories Reference
CONTENTS
Introduction .......................................... 1-8
Introduction.......................................................................1
Symbols........................................................................ 2-3
Safe Practices ..................................................................4
Specification .....................................................................5
Optional Equipment .........................................................6
Operation ..........................................................................7
Controls and Instruments ................................................8
Service ................................................9-14
Maintenance ................................................................9-11
Service Chart ..................................................................12
End User’s Service Chart...............................................13
Hitch Adjustments ..........................................................14
Storage ...........................................................................14
Diagrams...........................................16-19
Hydraulic Diagram ................................................... 16-17
Wiring Diagram ........................................................ 18-19
Parts ..................................................20-47
Main Machine............................................................ 20-21
Nose Cone ............................................................... 22-23
Linkage and Brakes ................................................. 24-25
FrontAxle .................................................................. 26-27
Seat Panel ................................................................ 28-31
Engine and Exhaust ................................................. 32-35
Power Unit ................................................................ 36-37
Hitch and Box............................................................ 38-39
13-729 2-Bank Valve ................................................ 40-41
15-301 Orbitrol ......................................................... 42-43
15-315 Hydraulic Pump ........................................... 44-45
Brake Assembly........................................................ 46-47
Accessories ......................................48-63
52-005 60” Manual Plow52-005 .............................. 48-49
52-006 Spring Tine Cultivator w/ Castors ................ 50-51
52-007 Dust Suppression ....................................... 52-53
52-008 Rear Drag .................................................... 54-55
52-010 Staight Steel Blade Scarifier ........................ 56-57
52-012 Flex Action Field Finisher w/ Brush.............. 58-59
52-150 Flex Action Field Finisher w/ Mat .................. 60-61
43-009 Cococ Mat Finisher ..................................... 62-63
Reference.......................................... 65-66
Decal List........................................................................65
Quick Reference Replacement Parts ............................66
2 Year Limited Warranty .....................................................

1
Informationneeded when ordering replacementparts:
1. Model Numberof machine
2. Serial Number of machine
3. Name and Part Number of part
4. Quantity ofparts
INTRODUCTION
Thank you for purchasing a SmithcoSmithco
SmithcoSmithco
Smithco product.
Read this manual and all other manuals pertaining to this Sport Truck carefully as they have safety, operating,
assembly and maintenance instructions. Failure to do so could result in personal injury or equipment damage.
Keepmanuals in asafeplace after operatorand maintenance personnel haveread them. Rightandleft sides are
fromthe operator’sseat,facing forward.
All SmithcoSmithco
SmithcoSmithco
Smithco machineshavea Serial Number and Model Number. Both numbers areneededwhen ordering
parts. The serial number plate on the SportTruck is located on the right front main frame. Refer to engine
manualfor placementofengine serialnumber.
For easy access record your Serial and Model numbers here.

2
Introduction
SYMBOLS
ParkBrake ParkBrake
Release HydraulicOil
Level
Choke- OpenChoke- ClosedHandThrottle
HourMeter HourMeter Fuse
GlowPlugGlowPlug - OffGlow Plug - On
RPM Gasoline Diesel
Water
Temperature
Temperature
Light
EngineOil
Engine - Stop Engine - Start Engine-Run
No Electrical
Power
ElectricalPower
ReadOperator’s
Manual

3
Introduction
SYMBOLS
NoSmoking Moving Parts Manual
Operation
Pinch Point Step HotSurface
HydraulicFluid
Penetration LiftArm Tractor
Engage Disengage PTO
GroundSpeed Fast Slow
HHigh LLow FForward
RReverse NNeutral Warning
Danger
Caution
Up/RaiseDown/LowerUp/DownArrow

4
Introduction
SAFEPRACTICES
1. It is your responsibility to read this manual and all publications associated with this machine (engine,
accessoriesandattachments).
2. Neverallow anyone tooperateor service themachine or itsattachmentswithout proper trainingand
instructions.Never allow minorsto operate anyequipment.
3. Learnthe proper use ofthe machine, the locationandpurpose of all thecontrolsand gauges before you
operatethe equipment. Working withunfamiliarequipment can leadtoaccidents.
4. Wear all the necessary protective clothing and personal safety devises to protect your head, eyes, ears,
hands and feet. Operate the machine only in daylight or in good artificial light.
5. Bewareof overheadobstructionsand undergroundobstacles.Stayalertforhidden hazards.
6. Neveroperate equipment thatisnot in perfect workingorder or without decals,guards, shields, or other
protectivedevices inplace.
7. Never disconnect or bypass any switch.
8. Carbonmonoxide in theexhaust fumes canbe fatal wheninhaled, never operatea machine withoutproper
ventilation.
9. Fuel is highly flammable, handle with care.
10. Keep engine clean.Allowthe engine to coolbeforestoring and always removetheignition key.
11. Afterengine has started, machinemustnot move. If movement is evident,theneutral mechanism is not
adjustedcorrectly.Shut engine offand readjust so themachinedoes not move when in neutral position.
13. Never use yourhandsto search for oil leaks. Hydraulicfluidunder pressure can penetrate theskinand
cause serious injury.
14. This machine demandsyour attention.Topreventloss of controlortipping of the vehicle:
A. Use extra caution in backing up the vehicle. Ensure area is clear.
B. Do not stop or start suddenly on any slope.
C. Reduce speed on slopes and in sharp turns. Use caution when changing directions on slopes.
D. Stay alert for holes in the terrain and other hidden hazards.
15. Beforeleaving operator’sposition forany reason:
A.Disengage all drives.
B. Lower all attachments to the ground.
C. Set park brake.
D.Shut engine offand removetheignition key.
16. Keep hands, feetand clothing away frommovingparts. Wait for allmovementto stop before youclean,
adjustor service the machine.
17. Keep the areaof operation clear ofallbystanders.
18. Nevercarry passengers.
19. Stop engine beforemakingrepairs/adjustmentsor checking/adding oil tothe crankcase.
20. Use parts and materials supplied by SmithcoSmithco
SmithcoSmithco
Smithco only. Do not modify any function or part.

5
Introduction
SPECIFICATIONS
WEIGHTSANDDIMENSIONS
Length 97"( 246cm)
Width 58"(147 cm)
Height 73"(185 cm)
Wheel Base 55" (140 cm)
GroundClearance 6" (15 cm)
InsideturningRadius 70"(179 cm)
Capacity(with cargo box) 1200lbs(544 kg) includesoperator
CratedWeight 1350lbs(612 kg)
TowingCapacity 1500lbs(680 kg)
SOUNDLEVEL(DBA)AT3200RPM
Atear level 82dba
At 3 ft (0.914 m) 90dba
At 30 ft (9.14 m) 81dba
ENGINE
Make BriggsandStrattonvanguard
Model# 305447
Type/Spec# 0230G1
Horsepower 16 Hp (12 Kw)
Fuel Unleaded87 OctaneGasolineMinimum
CoolingSystem Air Cooled
Lubrication System Full Pressure type
Alternator 16AMP
WHEELS&TIRE (2) Front W/20 x 10.00 x 10 Turf; 5 psi (.35 bar)
(2) Rear 22 x 11.00 x 10Turf; 20 psi (1.4 bar)
VEHICLECONFIGURATION Caboversingle seat
CONSTRUCTION All steel, welded chassis, cargo box and frame, FRP body
DRIVE AXLES SpicerDanaautomotive, 1200pound capacity
SPEED
ForwardSpeed 0-12 mph(0- 19 kph)
ReverseSpeed 0-12mph(0-19 kph)
STEERING HydraulicPower Steering
BATTERY Automotivetype45-12volt
BCIGroup Size 45
ColdCrankingAmps 300
GroundTerminalPolarity Negative(-)
MaximumLength 9" (23cm)
Maximum Width 5.38"(14cm)
MaximumHeight 9" (23cm)
SEAT Adjustable position deluxe seat with back support
FLUIDCAPACITY
CrankcaseOil 3 pints ( 1.5 liters)
Fuel 32 pints ( 15 liters)
HydraulicFluid 8 pints ( 3.8 liters)
Gradeof Fluid SAE 10W-40API Service SJ Motor Oil
80/90Gear Lube 22 ounces (.65 liters)

6
Introduction
OPTIONALEQUIPMENT
REARMOUNTEDGROOMING IMPLEMENTS
26-007Q ProfessionalInfield Finisher
52-012 FlexActionInfieldFinisher -Leveler
52-008 RearLeveling/Finishing Implementw/Brush
CENTERMOUNTEDSCARIFYING IMPLEMENTS
52-006 Centermounted Spring tineScarifier w/gageWheels
52-010 CenterMounted Straight Blade Scarifierw/gage Wheels
FRONTMOUNTED IMPLEMENTS
52-005 60"Front mounted(Manual Operation) Plow
CHASISMOUNTED OPTIONS& ACCESSORIES
52-007 Dust Suppression System w/ baseball Base Rack
52-009 Spray Liner System
52-011 DryLine Marker

7
Introduction
OPERATION
STARTINGENGINE
Beforeoperating this machine, becomefamiliar with all controlsand
functionsofthese units.Alsocompleteall maintenance require-
ments and read all safety warnings. By knowing the machine thor-
oughly, how itoperatesand by doingtheprescribed maintenance
steps,you can expect relativelytrouble-free operation foryearsto
come.
1. Make sure the fuel flow valve, located on the fuel tank, is open.
2. Set park brake.
3. The ignition switch is located on the dashboard. Insert key (A)
and turn clockwise until engine starts (C). Release key and it
will return to run position (B). Use choke as necessary.
4. Allowengine to idle and warmupa few minutes before select-
inga direction oftravel.
PARKINGBRAKE
The park brake is beside the drivers seat. This brake should be set at all times when the unit is not in operation.
To set, push the handle forward.To release the park brake, pull the handle back. Major adjustments should be
made by working with the yokes on each end of the brake cable.
STEERING
It is important to familiarize yourself with the steering of the SportTruck. The steering is power assisted by a
pump located on the steering column. This feeds a hydraulic cylinder which steers the wheels. It will only go as
far as the stop allows.
HEADLIGHTS(OPTIONAL)
The Sport Truck is wired for 2 headlights to be mounted on
theRoll bar.
FOOTPEDALS
The accelerator pedal (D) is the furthest to the right. This
pedalcontrols ground speed. Presspedalto increase
engineRPM, varying the amountof movement ofthe
pedalwill varytheground speed.
The brake (E) is the second pedal on the right. Operates
thehydraulic brakes on rearwheels.

8
Introduction
CONTROLSANDINSTRUMENTS
A. Light Switch - This rocker switch will operate lights
(optional)
B. Oil Light - The oil light should come on when ignition
is on without engine running. The oil light will light
when the oil pressure is low. If oil light should come
on, shut off engine immediately and find the cause.
C. Ignition Switch - The ignition switch has three
positions: Off - Run - Start.
D. Spray Pump - This rocker switch turns the spray
pump on by pushing on the top and turns it off by
pushingonthebottom.
E. Hour Meter-Thehour meter indicateshours of machineoperation. The
hour meter operates when ignition switch is on.
F. Center Attachment Valve - Lifts and Lowers the center attachments.
G. Rear Attachment Valve - Lifts and lowers rear attachments.
H. Choke - Close choke plate when starting a cold engine.Awarm engine
may not require "choking" to start.
I. Park Brake - To set park brake, push the handle forward.To release the
park brake, pull the handle back.
J. Shift Lever: Gear selection F-N-R, with the shift pattern on the control
panel. F = Forward, N = Neutral, R = Reverse.