SMITSVONK SPI User manual

OPERATION AND MAINTENANCE
MANUAL
SMITSVONK HIGH ENERGY PORTABLE
IGNITION ASSEMBLY
TYPE: SPI
Read before commencement of all work!
This ignition unit must be mounted in accordance with the applicable regulations.
Smitsvonk Holland B.V.
P.O. Box 180 E-mail: [e-mail]
2700 AD Zoetermeer Phone: [phone]
The Netherlands Fax: [phone]

Smi_Std_Man_SPI_EN_06-2016 2
Table of contents Page
Introduction ........................................................................................................................................... 3
General ................................................................................................................................................. 4
Safety.................................................................................................................................................... 7
Storage and transportation ................................................................................................................... 12
Product description .............................................................................................................................. 13
Technical data ..................................................................................................................................... 14
Operation instruction ............................................................................................................................ 15
Charging the battery ............................................................................................................................. 16
Maintenance instruction........................................................................................................................ 17
Parts list ................................................................................................................................................ 18
Recommended spare parts list............................................................................................................. 18
Dismantling and disposal...................................................................................................................... 19
Drawing................................................................................................................................................. 20
EU declaration of conformity ................................................................................................................ 21
Durag Group Company Addresses ...................................................................................................... 22
WARNING:
Please read this manual and adhere to it when making use of the device!
Installation and maintenance procedures may only be carried out by authorized personnel!
All local regulations and the prevailing codes of practice must be observed during installation!
Improper installation, alignment and maintenance, as well as modifications by the customer,
can all lead to personal injury or properly damage, as well as loss of warranty!
DANGER !
High voltage. Risk of fatal injury due to electrical power!
There is a risk of immediate fatal injury if live components are touched. Damage
to the insulation or to individual components can lead to fatal injury. A voltage of
2.000 Volts is generated to create the ignition sparks in the ignition device.
Post address: Visit and delivery address:
Smitsvonk Holland B.V. Smitsvonk Holland B.V.
P.O. Box 180 Goudstraat 6
2700 AD Zoetermeer 2718 RC Zoetermeer
The Netherlands The Netherlands
E-mail: [e-mail] Website: www.smitsvonk.nl
Phone: [phone] : www.durag.com
Fax: [phone]

Smi_Std_Man_SPI_EN_06-2016 3
INTRODUCTION.
Smitsvonk Holland B.V. designs, manufactures and installs ignition systems which have their
application all over the world. Years of experiences are the foundations of Smitsvonk Holland B.V
knowledge about burner technology and ignition mechanism. And yet this knowledge is still increasing.
In order to increase the quality of our services, the knowledge is used to improve the existing ignition
systems as well as in developing new ignition systems.
The long operational life and the reliability of the ignition devices are characteristic of Smitsvonk
products. Designing the products to the customer’s required specifications attained this and this is
where Smitsvonk Holland has strongly her believes in.
Smitsvonk guarantees a safe use of the ignition systems only when this is used in the customers
required application that is mentioned in her specifications. To use these ignition systems in
applications of which it was not designed for is not recommendable. It can lead to dangerous
situations.
Users should be informed correctly before they start to use the ignition system. Smitsvonk user
manual gives detailed information about the use, mounting, maintenance and other information about
ignitions system. But users should be aware that these instructions cannot be given in the finest
details. Whenever there is a situation the manual is not giving an answer, Smitsvonk advices you to
contact our service department.

Smi_Std_Man_SPI_EN_06-2016 4
GENERAL
Information on the operating manual
This operating manual provides important information on working with the portable ignition unit. Safe
working can only be ensured by adhering to all the safety remarks and instructions provided.
In addition, the locally applicable accident prevention laws and general safety regulations must be
followed.
Read the operating manual carefully before using the gas portable ignition unit the first time. These
instructions form an integral part of the product and must be kept near the equipment at all times
within easy reach for personnel.
When the portable ignition unit is transferred on to third parties, it must always be accompanied by the
operating instructions.
The illustrations in this operating manual are intended to aid understanding of the content. They are
not necessarily true to scale and may differ slightly in some details from the actual configuration of the
portable ignition unit.
Explanation of symbols
Warning instructions
Warning instructions are indicated in this operating manual by symbols.
The remarks are introduced by the use of signal words which indicate
the degree of severity of the hazard.
The instructions must be adhered to without fail and acted upon
prudently in order to prevent accidents, personal injury or material
damage.
DANGER!
… denotes a hazardous situation which
results in death or serious injury unless
prevented.
WARNING!
… denotes a hazardous situation which
could result in death or serious injury unless
prevented.
CAUTION!
… denotes a hazardous situation which
could result in minor or slight injury unless
prevented.
NOTE!
… denotes a hazardous situation which
could result in material damage unless
prevented.
Recommendations
REMARK!
… highlights useful recommendations and information
designed to permit efficient, trouble-free operation.

Smi_Std_Man_SPI_EN_06-2016 5
Special safety remarks
In order to draw attention to special hazards, the following
symbol is used in conjunction with safety remarks:
DANGER!
Fatal danger due to electrical current!
… denotes a potentially fatal situation due to
electrical current. Failure to adhere to the
safety instructions can give rise to the danger
of serious injury or death.
The work to be performed may only be
carried out by a suitably qualified electrician.
Liability disclaimer
All instructions and remarks contained in this operating manual are collated taking into account
applicable standards and regulations, the state of the art and our many years of experience and
expertise.
The manufacturer is consequently unable to accept any liability for damage caused as a result of:
Failure to adhere to the instructions
Use for any other than the designated purpose
Deployment of untrained personnel
Internally executed modifications or conversion work
Technical modifications
Use of unapproved spare parts
The actual scope of the delivery may differ in some details from the explanations and illustrations
provided here in the case of special versions, where additional optional features are made use of or
due to the latest technical modifications.
Otherwise, the obligations agreed in the Supply Agreement, the General Terms and Conditions and
the Manufacturer’s Conditions of Supply and the statutory regulations in force at the time of conclusion
of contract shall be applicable.
Copyright protection
These operating instructions may not be shared with third parties. They are exclusively intended for
those operating the portable ignition unit and may not be made available to third parties without the
prior written consent of the manufacturer.
REMARK!
The information, texts, drawings, illustrations
and other representations are protected by
copyright and are subject to industrial
property rights. Utilization for any other than
their intended purpose renders the
perpetrator liable to prosecution.
The contents of all or part of these operating instructions may not be duplicated in any form, nor may
they be used and/or communicated to any third party without the written consent of the manufacturer.
Any breach of this obligation shall render the perpetrator liable to compensation of damages, without
prejudice to any further-reaching claims.

Smi_Std_Man_SPI_EN_06-2016 6
Spare parts
WARNING!
Danger of injury due to the use of
incorrect spare parts!
Incorrect or faulty spare parts can result in
damage, malfunctions or total failure of the
equipment as well as posing a safety hazard.
–Only use original spare parts from the
manufacturer.
Order spare parts through your authorized dealer or directly from the manufacturer. Address: see table
of contents on the cover sheet.
Warranty regulations
The warranty regulations are provided as a separate document in the General Terms and Conditions.
After-sales service
For any technical information, consult our after-sales service.
Information can be obtained at any time by phone, fax, e-mail or Internet. For the manufacturer’s
address, see the cover sheet on the table of contents.
Our employees are always open to feedback and comments related to all of our products which could
be of use in the continual and improvement of our products.

Smi_Std_Man_SPI_EN_06-2016 7
SAFETY
This section provides an overview of all important safety aspects for optimum protection of personnel
as well as safe, trouble free operation.
Failure to observe the operating instructions and safety remarks contained in this manual can cause
serious injury.
Owner’s responsibility\
As the portable ignition unit is used commercially, the owner of the portable ignition unit is
obliged to adhere to occupational safety regulations as well as any other applicable directives,
legislation and standards.
Alongside the occupational safety remarks contained in these operating instructions, the
safety, environmental and accident prevention regulations governing the field of application of
the portable ignition unit must be adhered to, whereby the following regulations in particular
apply:
The owner must be aware of the valid occupational safety regulations and also determine any
additional potential hazards arising as a result of the specific working conditions applicable at
the location in which the portable ignition unit is used, by performing a risk assessment. This
must be implemented in the form of operating instructions governing operation of the portable
ignition unit.
The owner must test; throughout the service life of the portable ignition unit, whether the
operating instructions drawn up by him still correspond with the latest revision of the relevant
rules and regulations, and must update these where applicable.
The owner must clearly regulate and define fields of responsibility for installation, operation,
maintenance and cleaning.
The owner must ensure that all employees involved in working with the portable ignition unit
have read and understood the operating instructions.
Furthermore, the owner must provide personnel training at regular intervals and inform staff of
potential hazards.
As the owner is also responsible for ensuring that the portable ignition unit is always in good
technical working order the following requirements additionally apply:
The owner must ensure that maintenance work is performed regularly.
The owner must regularly check that all safety devices are fully functional and complete.
The owner must provide the necessary protective gear for personnel.
Operating personnel
Requirements
WARNING!
Danger of injury due to insufficient qualification
Incorrect handling of the equipment can result in severe personal injury and material
damage.
–Only allow activities to be performed by suitably qualified specialist personnel.
The following qualifications are required for the various fields of activity:
Qualified personnel
are capable on the basis of their specialist training, knowledge and experience as well as their
knowledge of the applicable regulations of executing the work assigned to them and of
independently recognizing possible hazards.
Electrical specialists
are capable on the basis of their specialist training, knowledge and experience as well as their
knowledge of the applicable regulations of working on electrical installations and of
independently recognizing possible hazards.
Electrical specialists have received training specifically for the work environment in which they
are employed and are familiar with the relevant standards and regulations.
Gas specialists
are capable on the basis of their specialist training, knowledge and experience as well as their

Smi_Std_Man_SPI_EN_06-2016 8
knowledge of the applicable regulations of working on gas installations and of independently
recognizing possible hazards.
Gas specialists have received training specifically for the work environment in which they are
employed and are familiar with the relevant standards and regulations.
Only persons who may be expected to perform their task reliably may be authorized to use the
equipment. Persons whose reaction capacity is impaired, for example due to drugs, alcohol or
medicine use, may not be authorized.
When selecting suitable personnel, observe the age and profession-specific regulations
applicable at the place of use.
Unauthorized persons
WARNING! Danger for unauthorized persons!
Persons who do not comply with the requirements described here are not aware of the
dangers inherent in the work area.
–Keep unauthorized persons away from the work area.
–In case of doubt, approach the person in question and direct them out of the work
area.
–Interrupt work for as long as any unauthorized person remains in the work area.
Intended purpose of the equipment
The portable ignition unit is exclusively designed to perform the intended purpose described here.
The portable ignition unit is a piece of equipment that has to be integrated into a gas-
consuming installation. It must not be operated without an overriding burner control system.
It is designed for the sole purpose off lighting and supporting any gas- or oil fuel fired burner
of medium heat release in industrial furnaces, thermo-processing plants and boilers.
WARNING!
Danger due to use not in accordance with the intended purpose!
Any application beyond and/or not in accordance with the intended purpose of the
portable ignition unit can result in the occurrence of hazardous situations.
–Only operate the portable ignition unit when in a mounted condition. Ensure that the
combustion points created by the flame are fitted with a suitable extraction facility
over the exposed flue gas channel throughout the plant.
–Only operate the portable ignition unit according to the specifications indicated on
the rating plate. Otherwise, potential danger of personal or material damage can
arise.
–Adhere to all the instructions provided in this operating manual without fail.
The manufacturer cannot be held liable for physical or material harm caused by misuse of equipment
or use for anything other than its intended purpose.
Personal protective gear
Personal protective gear must be worn while working with the equipment in order to minimize
potential health hazards.
Wear the protective gear necessary for performance of the relevant task at all times while
working.
Observe all signs relating to personal protective gear in the work area.

Smi_Std_Man_SPI_EN_06-2016 9
To be worn at all times
Wear the following for the performance of all work:
Protective work clothing
This comprises tight-fitting work clothes which are resistant to tearing, have tight-fitting
sleeves and no projecting parts. This is required primarily to protect against burns.
Safety glasses
To protect the eyes for particles, dust and sparks.
Safety Helmet
To protect the head against falling articles.
Safety shoes
To protect the feet against heavy falling articles and to prevent slipping on floors.
To be worn
for special
types of
work
When performing special types of work, special safety equipment is required. This is
covered in depth in the individual chapters of this instruction manual. These types of
special protective gear are described in the following:
Face protection
To protect one’s eyes and face from flames, sparks or embers as well as hot particles
or flue gases.
Protective gloves
To protect one’s hands from rubbing, chafing, puncturing or deeper injuries and from
contact with hot surfaces.

Smi_Std_Man_SPI_EN_06-2016 10
Special dangers
Remaining dangers are listed in the section below.
The remarks provided here and the safety instructions in the subsequent chapters of this operating
manual must be observed in order to reduce the possible risk to health and prevent the occurrence of
dangerous situations.
Incorrect transport
WARNING!
Danger of injury as a result of incorrect transport!
In the case of incorrect transport, considerable material damage can occur.
Note the intrinsic weight of the portable ignition unit or the components. If necessary,
use suitable hoisting gear.
From an outer tube length of 3 m use several lashing points or a suitable hoisting gear
with supports.
Please mind the centre of gravity.
Secure the portable ignition unit from dropping down or falling over.
Do not stand under the load while lifting or lowering it and stay out of the danger zone.
Electrical current
DANGER!
Potentially fatal injury due to electrical current!
Contact with live components can cause fatal injury. Damage to the insulation or
individual components can have potentially life-threatening consequences.
–In the event of damage to the insulation of the power supply, switch off immediately
and arrange for repairs to be carried out.
–Work on the electrical system may only be carried out by suitably qualified
electricians.
–Before performing any work at the electrical system, disconnect it from the power
supply and check that it is no longer live.
–Before starting work, switch off the power supply and make sure it cannot be
inadvertently switched back on.
–Never bypass or decommission fuses. When changing fuses, adhere to the correct
amperage and the correct characteristics.
–Keep moisture away from live components. This can create a short circuit.
Highly inflammable materials
WARNING!
Danger of burns due to flammable materials!
Highly flammable materials, liquids or gases can catch fire and cause serious to fatal
injuries.
–Do not smoke in the danger area and in the close vicinity. Do not use any naked
flames or ignition sources.
–Keep a fire extinguisher on hand.
–Report suspicious substances, liquids or gases immediately to the responsible
officer.
–In case of fire, stop work immediately. Leave the danger area until the all-clear is
given.
Hot surfaces
CAUTION!
Danger of burns due to hot surfaces!
Contact with hot components can cause burns.
–When carrying out any work near hot components, always wear protective work
clothing and safety gloves.
–Before performing any work, ensure that all components have cooled to ambient
temperature.

Smi_Std_Man_SPI_EN_06-2016 11
Sharp edges and pointed corners
CAUTION!
Danger of injury on edges and corners!
Sharp edges and pointed corners can cause chafing of the skin and cuts.
–Take particular care when performing work near to sharp edges and pointed
corners.
–In unsure, wear safety gloves.
Securing against unauthorized switching use
DANGER!
Risk of fatal injury due to unauthorized use!
When working in the danger area, there is a risk that the energy supply could be
switched on by an unauthorized person. This creates a potentially fatal hazard for
persons working in the danger area.
–Observe the instructions provided on securing against unauthorized switching back
on in the chapters of this operating manual.
–Always observe the procedure described below to secure against unauthorized
switching back on.
Switch safeguarded by lock
on: …….. at ……hours
DO NOT SWITCH ON
The lock may only be removed
by: …………………
once steps have been taken to
ensure that no persons are located
in the danger area.
Securing against unauthorized use
1. Switch off the power supply.
2. If possible, secure the switch with a lock and attach a sign
in an easily visible location at the switch.
3. Have the key looked after by the employee named on the
sign.
Switched off
on: …….. at ……hours
DO NOT SWITCH ON
The lock may only be removed
by: …………………
once steps have been taken to
ensure that no persons are located
in the danger area..
4. Should it not be possible to secure a switch using a lock,
set up a sign.
5. Once all the work has been carried out, ensure that there
are no longer any persons located in the danger area.
6. Ensure that all safety devices are installed and are fully
functional.
7. Only then may the sign be removed.
Response in case of danger or accident
Preventive
actions
Always be prepared for accidents and for fires!
Keep first aid equipment (first aid kit, blankets etc.) and a fire extinguisher on
hand.
Familiarize personnel with accident alarm, first aid and rescue facilities.
Ensure that access paths for emergency vehicles are kept unobstructed.
In case of
accident:
React
correctly
Initiate first aid measures.
Evacuate any persons located in the danger area.
Inform those responsible at the incident location.
Alert the emergency medical / fire services.
Clear access paths for emergency vehicles.

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STORAGE AND TRANSPORTATION.
Important:
Till the day of delivery Smitsvonk is responsible for the supplied materials. Damages caused after
the delivery are not under the guarantees of Smitsvonk anymore. If the customer is taking care of
the transport itself the responsibility of Smitsvonk stops at the moment of transfer of the products.
To minimise the chance of damages to the supplied materials Smitsvonk advises to observe the
following points:
Storage:
If no assembling takes place in a short term, keep the goods in the packaging as long
as possible.
Be sure that in the storage accommodation the chances for damages are minimised.
Device is to be stored in a dry and dust-free place. Ambient temperature during storage
shall be 0 - 60 °C. No operation and storage below dew point. Moisture must not
exceed 60 %. Device shall be protected from mechanical damages.
Transportation:
The packaging protects the materials against shocks or others forms of extreme strains.
During transportation of the goods and after removing the packaging please obtain the
next:
Prevent the goods against shocks or other extreme forms of strains that can damage
the goods.
Important:
This equipment contains a Li-Ion battery please note the following regulations for shipping:
The international regulations applicable to air shipments of lithium batteries have
changed. Compliance with the new regulations is mandatory effective 1 April 2016.
All shippers are required to understand and comply with the applicable regulations.
Please reference the IATA regulations, which may be found online at:
http://www.iata.org/lithiumbatteries.
Note: For information about shipping lithium batteries within the U.S., please refer to
regulations published by the U.S. Department of Transportation’s Pipeline and
Hazardous Materials Safety Administration (PHMSA), which may be found at:
http://phmsa.dot.gov/hazmat.

Smi_Std_Man_SPI_EN_06-2016 13
PRODUCT DESCRIPTION
This portable high energy low-tension ignition device is especially developed for the ignition of a great
number of small gas burners, as used in the furnaces of the petrochemical industry.
The portable ignition unit consists mainly of two parts. One part is the ignition lance with an outer diameter
of 15 mm, on the end of which a fixed high energy spark plug is mounted. On the other end is the
handgrip. The ignition lance is connected to the second part, the ignition device by means of a special
ignition cable. The ignition unit has a power isolator and a push button to operate the ignition unit.
The second part of the device consists of one box, which is supplied with a shoulder belt.
The box contains a 14,8 V Li-Ion battery, a connector for the connection of a battery charger, the ignition
unit, which generates about 180 sparks a minute and a battery status LED.
The battery consists a capacity of 2,6 Ah, so the device can be used approx. 3 hours continuously at
ambient temperatures before recharging the battery.
DESCRIPTION OF ELECTRICAL OPERATION
By operating the pushbutton on the ignition unit, the battery voltage is converted to 2000 V.
The capacitor will be discharged via the thyristor across the low-tension spark plug in a short time and
with a high current. Due to this short time of discharge and high current a flame-shaped spark on the
spark plug is obtained, which is unaffected by filthiness, humidity and other disturbances.
The ignition unit generates about 180 sparks a minute, also indicated by a red LED on the P.C.B.
An bleeder resistor is installed to ensure that the capacitor will be discharged when the unit is switched
off.
DETAIL OF IGNITION UNIT HD-SPI ( SMITSVONK PORTABLE IGNITER )
CONNECTOR FOR
BATTRY CHARGER
ENCLOSURE Alu 220x120x90mm
C1
C+
C-
A1
Li-ion accu 14,8V 2,6Ah
+ -
+
S1 H1
+
+-
-
F1 =
ICB1 = Ignition control board 10-30Vdc SPI
Fuse 1,6 At
C1 = Capacitor 1uF/2kV
H1 = Accu indicator dc, 8mm triclour LED R/YL/GN
A1 = Li-ion accu 14,8V 2,6Ah
S1 =
S2 =
Mainswitch - OFF / ON
Push-button white - START IGNITION
S2
Mass
Spark plug
Ignition control board SPI
B
M
C+
C-
ICB1
Input
14,8 Vdc
Output
2 kV, 3 Hz
211 2 3
+
-
F1
NO NO
NONONCNC

Smi_Std_Man_SPI_EN_06-2016 14
TECHNICAL DATA
Ignition unit
Enclosure dimensions : 120 x 220 x 90 mm
Material enclosure : Aluminium
Protection : IP66
Ignition energy : 2 Joule per spark
Ignition frequency : 3 sparks per second
Ignition tension : 2000 V
Max. continuous use : 3 minutes, pause time 200%
Min./max. Temperature : -20 to 60 degree C.
Manufacturer battery : Samsung SDI Co.,Ltd.
Type battery : Li-Ion ICR18650-26F or ICR18650-26H
Battery construction : 4 cells in series with a nominal voltage of 14,8V
Total capacity battery : 2,6 Ah
Total Wh rating battery : 4 x 9,36 Wh = 37,44 Wh
Battery LED indicator green : Ready for operation
Battery LED indicator yellow : Operation possible for a number of minutes
Battery LED indicator red : Must be recharged.
Ignition cable length : 2,5 meter
Ignition cable type : SEKB000247 - 1 x 4 mm2 (S.W.A.)
Weight : 4,4 kg including cable and a lance of 1000 mm
: 4,8 kg including cable and a lance of 1500 mm
: 5,2 kg including cable and a lance of 2000 mm
SPI Ignition unit : Smitsvonk P/N. 106464
Ignition lance
Diameter : 15 mm
Type : 15-L-TP12
Length lance (L) : 500 to 2000 mm in steps of 100 mm
Material lance : 316 Ti SST
Life time of ignition lance : 1.000.000 sparks
Allowable operation temperature : 600 degree C, short service (2 min.) 800 degree C.
Options : Lance diameter 12 mm, bended lance or flexible lance.
Handgrip
Material handgrip : Anodised Aluminium
Handgrip and 2,5 mtr cable, no lance : Smitsvonk P/N. HMLANS0180
Battery charger with connection plug
Type : For Li-Ion battery
Electrical connection power supply : Exchangeable AC plugs
Electrical connection to igniter : Lemo Straight plug 2CTS, FGG.0K.302.CLAC40Z
Protection : IP4X
Power supply battery loader : 90 –264 Vac, 47 - 63 Hz
Charging current : 900 mA +5%, -7%
Green LED (on charger) : End of charging time
Red LED (on charger) : Charging.
Loading time : Appr. 3 hours
Operating temperature charger : -25 to 40 degree C
Weight loader : 115 gram
Smitsvonk P/N. : SEBACH0114

Smi_Std_Man_SPI_EN_06-2016 15
OPERATION INSTRUCTIONS
Also check the operation instructions of the furnace or boiler!
Ignition unit is provided with a main on/off switch. Always switch the ignition unit off when the
ignition unit is moved!
Never make sparks on places were this is not allowed!
Never touch the sparkplug when the unit produces sparks!
Never point the ignition lance to other people!
Before pressing the pushbutton, the ignition lance must be placed into the ignition hole of the main burner.
Main on/off switch should be in the position “on”.
When the pushbutton is being pressed the ignition unit will be activated and starts to produce sparks.
Now the main gas valve to the burner should be opened slowly according to the specifications given by
the burner or furnace manufacturer.
In case a very large amount of burners should be ignited, it is of importance to check the battery once a
while during operation.
Remark: the time for the ignition unit to spark, should not exceed the maximum of 3 minutes.

Smi_Std_Man_SPI_EN_06-2016 16
CHARGING OF THE BATTERY
The three collar LED indicates the power level of the battery. Continuous red LED means that the battery
must be charged, a blinking red LED means that the unit is stopped.
MAIN SWITCH IN OFF POSITION
REMOVE PROTECTION CAP
CONNECT THE PLUG TO THE SOCKET
THE RED LINE ON THE PLUG AND SOCKET
SHOULD BE IN THE SAME POSITION!
LED ON CHARGER
RED = CHARGING
GREEN = READY

Smi_Std_Man_SPI_EN_06-2016 17
MAINTENANCE INSTRUCTIONS
Besides charging of the battery from time to time no further maintenance is normally required.
It is only of importance to keep the unit clean, and not expose it to high temperatures or high humidity.
The spark plug in the ignition lance is the only part that is subject to wear. To replace the spark plug it is
necessary to remove the ignition lance from the handle.
For this purpose the nut must be loosened, and the ignition lance removed from the handle by gently
pulling out the tube housing.
Now a new lance with spark plug can be mounted.
REPLACEMENT OF IGNITION LANCE
In order to keep the maximum capacity of the re-chargeable batteries, it is advised to discharge the
batteries complete once a year.
The Cable is mounted to the ignition unit and the lance by means of cable glands. The gland on the unit
can be reached from the outside to loosen the cable.
After removal of 4 screws the front cover can be pulled out of the housing and the gland nut can be
reached for removal of the whole gland. A new cable must be mounted in opposite way.
To change the cable on the lance side, unscrew the cover from its housing and take the cable from the
rod.
The batteries and the ignition unit are connected to each other by means of the main switch.
For replacement of parts please order them according the annexed spare parts list.
IMPORTANT!
To avoid short-circuit or electrical shock it is recommended to dismount the battery charger and battery
before any maintenance is done on this ignition device.

Smi_Std_Man_SPI_EN_06-2016 18
PARTS LIST
M
A1
C1
B
ICB1
14,8V
ELECTRICAL CODE DESCRIPTION TYPE MANUFACTURER Q'TY
PARTLIST
- Mounting plate Mounting plate Sendzimir 95x205x3mm, HD-SPI 122209 SMITSVONK 1
S2 Push button START IGNITION Push-button WHITE, ITW 76-9111/439088 IP67/10A/250Vac ITW 1
S1 Mainswitch OFF / ON Rotary switch GREEN, ITW 76-9470/439088G IP67/10A/250Vac ITW 1
H1 Accu indicator Accu indicator 12Vdc, 8mm triclour LED R/YL/GN CML INNOVATIVE
TECHNOLOGIES 1
ICB1 Print board Ignition control board 10-30Vdc for SPI SMITSVONK 1
C1 Capacitor Capacitor 1uF/2kV, MOB105-2K (-40°C to +85°C) SMITSVONK 1
A1 Accu Li-ion accu 14,8V 2,6Ah (SPI) LANDMAN 1
- Enclosure Alu-enclosure 120x220x90 RAL5017 (HD-SPI) ROSE 1
STOCK NO.
SEMPMP0095
SESC000244
SESC000255
SEME000814
HETHY00070
SECO2K5001
SEBA000014
SEKARM0120
RECOMMENDED SPARE PARTS FOR NORMAL OPERATION
1 x Fuse 1,6 A (slow) type TR5. Smitsvonk article number SEKM090116.
1 x Ignition lance, see unit for the length and diameter of the lance.
Type Lance
Length
Art. Number
15-500-TP12
500 mm
KLANS15002
15-600-TP12
600 mm
KLANS15003
15-700-TP12
700 mm
KLANS15004
15-800-TP12
800 mm
KLANS15005
15-900-TP12
900 mm
KLANS15009
15-1000-TP12
1000 mm
KLANS15006
15-1100-TP12
1100 mm
KLANS15007
15-1200-TP12
1200 mm
KLANS15008
15-1300-TP12
1300 mm
KLANS15010
15-1400-TP12
1400 mm
KLANS15011
15-1500-TP12
1500 mm
KLANS15012
15-1600-TP12
1600 mm
KLANS15016
15-1700-TP12
1700 mm
KLANS15014
15-1800-TP12
1800 mm
KLANS15015
15-1900-TP12
1900 mm
KLANS15019
15-2000-TP12
2000 mm
KLANS15020

Smi_Std_Man_SPI_EN_06-2016 19
DISMANTLING AND DISPOSAL
Disposal
After the end of its service life, the flame monitor must be dismantled and sent for environmentally
responsible recycling.
By making your contribution to the correct disposal of this product, you are helping to protect the
environment and preserve the health of your fellow human beings. Irresponsible disposal places the
environment and our health at risk. Material recycling helps to reduce the consumption of raw
materials. Current information on the recycling of this product can be obtained from your local
authority and municipal waste management agency.

Smi_Std_Man_SPI_EN_06-2016 20
DRAWING: NS160256-0 page 1.