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OPERATOR’S

MANUAL

OART

COLLECTOR

CART

COLLECTOR

FOR

RIDING

MOWERS

AND

LAWN

TRACTORS

MFG.

NO.

1691524

FORM

-

1701946

PRINTED

IN

U.S.A.

878

Table

of

Contents

Specifications

.

'

Recommended

Accessories

.

1

Decais

.

Safety

Ruies

.

2

Assembiy

Cart

Basket.

3

Bracket

installation

.

4

Frame

&

Cover

.

5

Installation

.

7

Operation

Before

Operation

.

10

Attaching

to

Tractor

.

10

Dumping

Grass

&

Leaves

.10

Maintenance

.

11

Troubleshooting

.12

Specifications

Over-all

Length:

40

in.

Width:

27

in.

Height:

42

in.

Inside

Box

Length:

31

in.

Width:

25

in.

Height

8

in.

Box

Capacity:

4

cu.

ft.

Weight

Capacity:

250

lbs.

Grass

Capacity:

10

bushels

Pneumatic

Tire

Size:

410/350

x

4

Recommended

Accessories

On

lawn

tractors,

rear

wheel

weights

are

recommended

for

slopes

over

15%

(8.5°).

Never

operate

on

slopes

greater

than

30%

(16.7°).

Decals

A

DANGER

ROTATING

CUniNG

RUDE

»D0

NOT

OPERATE

MOWER

WITHOUT

DEFLECTOR

OR

ENTIRE

GRASS

CATCHER

IN

PLACE.

NOTE:

To

clean

clear

mid-tube

on

Deluxe

Grass

Catcher

wash

with

warm

water

and

mild

soap

or

detergent.

Use

a

soft

clean

sponge

or

cloth.

DO

NOT

use

abrasive,

alkaline,

or

petroleum

based

cleaners.

I

A

wabningH

fj

DO

NOT

OPEN

COVER

WITH

ENGINE

RUNNING.

DO

NOT

OPERATE

ENGINE

WITHOUT

COMPLETE

CATCHER

IN

PLACE.

Safety

Rules

A

Read

these

safety

rules

and

the

safety

rules

in

your

Operator’s

Manual

and

follow

them

closely.

Failure

to

obey

these

rules

could

result

in

loss

of

control

of

vehicle,

severe

personal

injury

to

yourself,

or

damage

to

property

or

equipment.

The

triangle

^

in

the

text

signifies

important

cautions

or

warnings

which

must

be

followed.

1.

Know

the

controls

and

how

to

stop

the

tractor

quickly.

READ

THE

TRACTOR’S

OWNER’S

MANUAL.

2.

Shut

the

engine

(motor)

off

before

attaching,

adjusting

or

disconnecting

the

collection

system.

3.

Check

the

cart

to

make

sure

it

is

attached

securely

to

tractor.

4.

Check

the

latch

handle

to

make

sure

it

is

engaged

so

the

cart’s

box

is

locked

to

the

frame.

5.

Look

behind

to

make

sure

the

area

is

clear

before

backing

up.

6.

DO

NOT

turn

sharply

when

the

tractor

is

alongside

a

building

or

any

object.

7.

DO

NOT

carry

passengers

in

the

cart.

CAUTION:

8.

For

added

tractor

stability

and

to

prevent

tipping

or

loss

of

control;

A.

DO

drive

in

reduced

speed

on

uneven

ground

and

when

turning

corners.

B.

Reduce

loads

on

hillsides.

It

is

rec¬

ommended

that

the

Collection

System

be

kept

only

half

full

when

negotiating

any

slopes.

Start

mowing

on

slopes

when

the

Collection

System

is

empty.

C.

Mow

up

and

down

the

face

of

slopes;

never

across

the

face

of

any

slope.

9.

C

AUTION:

Objects

may

be

thrown

from

mower.

For

your

safety;

A.

DO

NOT

remove

the

cover

while

the

mower

blades

are

turning.

Shut

off

the

engine

before

opening

the

door

or

removing

the

grass

chute.

B.

Be

sure

the

complete

Collection

System

is

in

place

(cover

secure

and

grass

chute

connected)

before

operating

the

mower.

C.

DO

check

the

cart

cover

frequently

for

wear

and

tear.

Replace

with

new

cover

for

safety

protection.

10.

F

or

best

results

when

mowing

grass:

Set

the

mower

to

cut

from

1

to

2

inches

of

grass.

If

grass

is

exceptionally

tall,

set

your

mower

as

high

as

possible

for

first

cutting.

Lower

cutting

height

at

succeeding

cuttings

until

proper

height

is

reached.

It

may

be

necessary

to

mow

tall

grass

at

a

slower

tractor

speed.

2

Assembly

CART

BASKET

1.

Remove

all

parts

from

inside

the

cart’s

box.

Open

the

bag

of

parts

and

sort

the

fasteners

into

groups

for

easier

assembly

of

the

cart.

See

figure

1.

2.

Turn

cart

box

on

side.

a.

Bolt

U-bracket

to

bottom

of

box

with

two

5/16

x

3/4

long

round

head

bolts.

Secure

with

two

5/16

lockwashers

and

nuts.

b.

Bolt

latch

handle

to

front

side

of

box.

Place

one

5/16

X

1

long

hex

bolt

with

5/16

flat

washer

through

the

inside

of

the

box.

Next

place

a

5/16

flat

washer,

latch

handle,

5/16

flat

washer,

spring

washer

(side

with

grooves

on

outside),

and

locknut.

Tighten

the

locknut

until

the

latch

handle

moves

slowly.

3.

Bolt

swivel

wheel

to

the

H-frame.

a.

Place

the

head

of

the

swivel

(end

with

four

slotted

holes)

inside

the

H-frame

(side

with

the

ends

bent

upward).

b.

Align

the

holes

and

place

four

3/8x1

long

hex

bolts

with

3/8

flat

washers

through

the

head

of

the

swivel

and

frame.

c.

Secure

with

four

lockwashers

and

nuts.

4.

Turn

cart’s

box

upside

down

and

install

H-frame

to

U-bracket.

a.

Align

the

two

ends

of

the

H-frame

(end

with

the

swivel

wheel

attached)

to

the

U-bracket

and

secure

with

two

1/2

x

1-1/4

long

hex

bolts

and

1

/

2

locknuts.

b.

DO

NOT

over

tighten

the

loeknuts.

The

box

pivots

at

this

point

for

dumping.

5.

Turn

latch

handle

to

lock

the

H-frame

to

the

cart’s

box

and

turn

cart

upright.

Figure

1.

3

BRACKET

INSTALLATION

The

cart

collector

attaches

to

a

mounting

bracket,

which

is

bolted

to

the

riding

mower’s

drawbar

or

to

the

lawn

tractor’s

back

plate.

The

same

bracket

is

used

on

the

riding

mowers

and

the

lawn

tractors.

Once

bolted

in

place

the

bracket

never

needs

to

be

removed.

There

is

a

new

drawbar

hole

in

the

bracket

for

other

attachments.

For

rear

engine

riders

see

Section

A;

for

lawn

tractors,

see

Section

B.

Section

A.

Bracket

Installation

on

Rear

Engine

Rider

(3000

Series)

1.

B

efore

installing

the

bracket

(figure

2)

to

the

drawbar,

remove

the

5/16-18

x

1-1/4

hex

bolt,

which

is

located

on

the

back

plate.

Discard

the

bolt.

2.

Install

the

bracket

to

thedrawbar

with

the

3/8-16

X

1

hex

bolt

(A,

figure

3)

lockwasher,

and

nut.

3.

Install

the

bracket

to

the

backplate

by

inserting

the

5/16-18

X

2-1/2

hex

bolt

(B)

from

the

inside

out,

through

the

backplate,

3/8

inch

long

spacer,

and

bracket.

Secure

with

5/16

flat

washer,

lockwasher

and

nut.

4.

Drawbar

hole

is

item

C,

figure

3.

Section

B.

Bracket

Installation

on

Lawn

Tractor

(600,

4000,

5000

Series)

1.

Remove

the

drawbar

plate

from

the

back

plate

of

the

lawn

tractor.

2.

Install

the

bracket

(figure

4)

to

the

back

plate

through

the

same

holes

where

the

drawbar

plate

was

bolted.

Use

the

three

3/8-16

x

1

hex

bolts

and

nuts.

3.

Drawbar

hole

is

item

B,

figure

5.

Figure

3.

A.

Bolt

(to

drawbar)

B.

Bolt

(to

backplate)

C.

Drawbar

Hole

Figure

5.

A.

Mounting

Hardware

(3

Locations)

B.

Drawbar

Hole

4

FRAME

AND

COVER

1.

Install

the

frame

(A,

figure

6)

at

four

locations

(B)

with

5/16-18

X

1-1/2

capscrew,

washer

and

nut.

Install

spacers

(C)

at

top

capscrew

on

each

side

between

washer

and

cart

box.

Refer

to

figure

1

for

correct

assembly

order.

2.

Attach

the

bracket

(D,

figure

6)

with

two

5/16-18

X

1-

3/4

bolts

(E),

washers

and

nuts.

Attach

strap

(F)

with

lower

set

of

hardware.

Figure

6.

A.

Frame

D.

Bracket

B.

Fastener

Locations

E.

Bolt

C.

Spacer

F.

Strap

3.

The

support

rod

(B,

figure

7)

and

frame

rod

(C)

must

be

inserted

into

the

cover

(A)

as

follows:

Figure

7.

A.

Cover

D.

Cord

Loops

B.

Support

Rod

E.

Elbow

C.

Frame

Rod

a.

The

frame

rod

(C)

must

be

inserted

through

the

bottom

sleeve

of

the

cover

so

that

the

two

bent

ends

extend

out

openings,

which

are

next

to

the

cord

loops

(D).

The

frame

rod

position

is

indicated

by

dotted

line

(B,

figure

8).

Figure

8.

A.

Support

Rod

Location

B.

Frame

Rod

Location

b.

The

support

rod

(B,

figure

7),

which

has

eyebolt

ends,

must

be

threaded

through

the

sleeve

inside

the

cover.

The

position

is

indicated

by

dotted

line

(A,

figure

8).

4.

Insert

the

elbow

(E,

figure

7)

into

the

cover

opening.

NOTE

When

you

pick

up

the

cover

to

place

over

the

frame,

be

sure

support

rod

(B,

figure

7)

is

inside

frame

rod

(C).

5.

Pick

up

the

cover

and

place

down

onto

the

frame

inserting

the

elbow

(A,

figure

9)

into

the

bracket

(B)

(shown

without

cover

for

clarity).

Pull

the

rubber

strap

(C)

over

the

elbow

and

hook

into

bracket

as

shown.

Figure

9.

(Shown

with

cover

for

clarity.)

A.

Elbow

B.

Bracket

C.

Strap

5

6.

O

n

each

side,

place

the

eyebolt

end

of

the

support

rod

(A,

figure

10)

onto

the

frame

rod

(B),

then

insert

frame

rod

through

the

frame

(C).

Insert

clip

(D)

through

frame

rod

to

secure.

Figure

10.

A.

Support

Rod

B.

Frame

Rod

C.

Frame

D.

Clip

7.

I

nsert

an

“S”

hook

to

each

end

of

the

strap

(A,

figure

II).

Hook

one

end

through

clip

(B)

and

pinch

closed

with

a

pliers.

Figure

11.

A.

Strap

C.

Cord

Loops

B.

Clip

D.

Decal

8.

Pull

the

cover

down

so

it

appears

as

in

figure

11.

To

secure

the

front,

pull

the

cord

loops

(C)

onto

the

spacers.

To

secure

the

rear,

hook

the

strap

(A)

onto

back

of

cart

as

shown.

9.

Install

warning

decal

(D,

figure

11)

so

it

is

visible

from

right-hand

side.

Make

sure

surface

is

clean.

Remove

backing

paper

and

tack

edge

of

decal

in

position.

Then

apply

decal

with

heal

of

hand,

smooth¬

ing

out

bubbles.

The

edge

of

a

ruler

can

also

be

used.

WARNING

It

is

important

for

operator

safety,

that

the

warning

decal

be

installed

as

shown

in

figure

II.

6

Installation

1.

Remove

the

mower

from

the

tractor.

Refer

to

tractor

Operator’s

Manual

for

instructions.

2.

Remove

the

mower

deflector

(A,

figure

12)

by

removing

two

carriage

bolts,

lockwashers

and

nuts

(B).

Save

this

hardware

for

use

when

adaptor

is

removed

from

side

discharge.

A.

Deflector

B.

Mounting

Hardware

3.

Install

the

blade

baffle

as

follows:

a.

Make

sure

the

retainer

nut

(A,

figure

13)

is

in

the

baffle.

b.

Install

the

baffle

(B)

into

deck

with

the

whizlock

screw

(C).

c.

Install

the

carriage

bolt

(D),

lockwasher

(E)

and

nut

(F).

4.

Install

the

discharge

baffle

(A,

figure

14)

as

shown:

a.

Insert

bolt

(L)

and

install

push

nut

(K)

fully

onto

threads

to

hold

bolt

(L)

in

place.

(The

lockwasher

(F),

washer

(H)

and

nut

(J)

will

be

used

later

to

install

adapter).

b.

Install

self-tapping

screw

(B)

from

underneath

side

of

mower

deck.

c.

Install

bolt

(C)

from

outside

mower

deck

and

secure

with

flat

washer

(F),

lockwasher

(H)

and

nut

(J).

d.

Install

bolt

(D)

from

inside

mower

deck

and

secure

with

flat

washer

(E),

lockwasher

(G)

and

nut

(1).

A.

Retainer

Nut

D.

Carriage

Bolt

B.

Deflector

Baffle

E.

Lockwasher

C.

Whizlock

Screw

F.

Nut

A.

Baffle

B.

Screw,

Self

Tapping,

5/16-1S

x

1/2

C.

Bolt,

Carriage,

3/8-16

x

3/4

D.

Bolt,

Carriage,

5/16-18

x

7/8

E.

Washer,

1/4

F.

Washer.

3/8

G.

Lockwasher,

5/16

H.

Lockwasher,

3/8

I.

Nut,

5/16-18

J.

Nut,

3/8-16

K.

Push

Nut

L.

Bolt,

Carriage,

3/8-16

x

3/4

7

5.

R

emove

the

mower

blades

and

install

the

new

blades

with

tabs

pointing

up

toward

mower

deck.

Install

the

washers

and

capscrew.

Make

sure

the

spline

washer

engages

the

shaft

splines.

Make

sure

the

cup

washer

is

installed

concave

side

up

(toward

mower

deck).

Block

the

blade

and

torque

capscrew

to

60

ft.

lbs.

Note

the

difference

between

the

two

blades.

^kwARNING

Blade

mounting

capscrews

must

be

installed

with

the

cup

washer

and

spline

washer

and

then

securely

tightened.

Torque

blade

mounting

capscrews

to

60

ft.

lbs.

(81

N.m).

WARNING

Do

not

handle

the

mower

blades

with

bare

hands.

Avoid

touching

the

cutting

edge.

Careless

or

improper

handling

of

blades

may

result

in

serious

injury.

6.

R

e-install

the

deflector

carriage

bolts

(A,

figure

16)

removed

in

step

2.

Secure

bolts

using

the

supplied

push

nuts

(B).

Push

nuts

can

be

installed

by

pushing

down

with

box

end

wrench.

A.

Carriage

Bolt,

3/8-16

x

7-1/2

B.

Push

Nut

7.

P

lace

the

adaptor

(A,

figure

17)

onto

the

three

carriage

bolts

(B)

and

install

3/8"

plain

washers,

3/8"

lockwasher

and

3/8"

nuts.

Figure

17.

A.

Adaptor

B.

Hardware

8